Sample Equipment Calculation (based on EMC example)

INSTRUCTIONS:

1 You may adjust any input cell (indicated by green cells) to see the effect on the calculation
Inputs include daily demand, the effective cycle time for the Configure & Test proce
the available time, and the uptime.

2 WARNING! Changing gray cells will change the calculations. Do not change gray cells…

3 The result of the calculation is circled in a white border (MACHINES REQUIRED).

4 The chart shows the time available for changeovers (difference between the total time and
available time for the number of machines required).

Please note: This example calculation is meant to be used as a basic illustration only and
is NOT intended for application to real-life processes without modifcation

c Duggan & As
16 Oakridge
West Warwic
www.duggan
ct on the calculation.
onfigure & Test process,
Sample Input Cell

hange gray cells…

Sample Gray Cell

EQUIRED).

en the total time and the

llustration only and

without modifcations.

Duggan & Associates Inc.

16 Oakridge Dr.
West Warwick RI 02893
www.dugganinc.com
SAMPLE EQUIPMENT REQUIRED CALCULATION

(ALL TIMES IN MINUTES) CONFIGURE & TEST

DAILY DEMAND

TOTAL TIME
CYCLE TIME
PRODUCT NAME
A Sensor-Activated Arm 65 110 119.2
B Laser-Activated Arm 85 110 155.8
C Manually-Activated Arm 35 100 58.3
D Bar Code Diverter Piston 70 110 128.3
E Bar Code Diverter Arm 50 105 87.5
F Sensor-Activated Piston 55 90 82.5
G Laser-Activated Piston 20 200 66.7
H Manually-Activated Piston 25 100 41.7
X Custom Orders 45 110 82.5
TOTAL TIME 822.5
AVAILABLE TIME 900
UPTIME 95%
MACHINES REQUIRED 0.96

Please note: This example calculation is meant to be used as a basic illustration only and is NOT intended for

c Duggan & Associates Inc.

16 Oakridge Dr.
West Warwick RI 02893
www.dugganinc.com
 CHANGEOVER TIME NEEDED

900.0

32.5
800.0

700.0

600.0

Time Available for

500.0 Changeovers

400.0 822.5
TOTAL TIME (Run Time)

300.0

200.0

100.0

0.0

per machine Chart 1. Time Available for Changeovers

Based on 1 machines 855 min available

32.5 min for C/O

3.6 min / product
n only and is NOT intended for application to real-life processes without modifcations.

Associates Inc.

ick RI 02893
aninc.com
Sample Interval Calculation
INSTRUCTIONS:

1 You may adjust any input cell (indicated by green cells) to see the effect on the calculation
Inputs include daily demand, the effective cycle time and current changeover time
and the available time (for all processes).

2 You may select an interval from the green drop-down box.

3 WARNING! Changing gray cells will change the calculations. Do not change gray cells…

4 The result of the calculation is circled in a white border (CHANGEOVER TIME REQUIRED)…
If the cell is yellow, that process can meet the selected interval:
If the cell is red, that process can not meet the selected interval:

Please note: This example calculation is meant to be used as a basic illustration only and
is NOT intended for application to real-life processes without modifcation

c Duggan & Associates Inc

16 Oakridge Dr.
West Warwick RI 02893
www.dugganinc.com
 ct on the calculation.
nt changeover time for each process,
Sample Input Cell

hange gray cells…

Sample Gray Cell

R TIME REQUIRED)…
12 meets interval
48 does not meet interval

llustration only and

without modifcations.

Associates Inc.

ck RI 02893
ninc.com
SAMPLE INTERVAL CALCULATION (ALL TIMES IN MINUTES)

DEMAND CUT FORGE GRIND

Interval Demand
DAILY DEMAND

Effective C/T

Effective C/T

Effective C/T
Total Time

Total Time
PRODUCT
Product A 6 6 0.25 2 0.5 3 4
Product B 8 8 0.25 2 0.5 4 4
Product C 8 8 0.25 2 0.5 4 4
Product D 6 6 0.25 2 0.5 3 4
Product E 4 4 0.25 1 0.5 2 4
Product F 12 12 0.25 3 0.5 6 4
Product G 4 4 0.25 1 0.5 2 4
TOTAL TIME 12 24
AVAILABLE TIME 460 460
AVAILABLE FOR CHANGEOVERS 448 436
NUMBER OF CHANGEOVERS 9 9
CHANGEOVER TIME REQUIRED 50 48
CURRENT CHANGEOVER TIME 10 90

Please note: This example calculation is meant to be used as a basic illustration only and is NOT intended for application to re

c Duggan & Associates Inc.

16 Oakridge Dr.
West Warwick RI 02893
www.dugganinc.com
 GRIND MILL POLISH
Effective C/T

Effective C/T
Total Time

Total Time

Total Time
CURRENT INTERVAL:
24 9 54 7 42 1 Day
32 9 72 7 56 SELECT INTERVAL:
32 9 72 7 56 1 Day
24 9 54 7 42
16 9 36 7 28
48 9 108 7 84 AVAILABLE TIME:
16 9 36 7 28 460 minutes
192 432 336
460 460 460
268 28 124
9 9 9
30 3 14
10 45 0

s NOT intended for application to real-life processes without modifcations.

1 Day
1 Shift
10 Days
15 Days
2 Days
20 Days
3 Days
4 Days
4 Hours
5 Days
6 Days
7 Days
8 Days
9 Days

Factor
 460
230
4,600
6,900
920
9,200
1,380
1,840
115
2,300
2,760
3,220
3,680
4,140