CONSOL EPOXY SEMI RIGID SEALANT

Flexible Epoxy Resin Jointing Compound

A two component, joint sealing compound based on flexible epoxy resins. Consol Epoxy Semi Rigid Sealant
when mixed is a self smoothing 100% solid flexible.

RECOMENDED FOR
Consol Epoxy Semi Rigid Sealant is ideal for:
• Sealing joints with little or no movement in heavy duty concrete floors.
• Cracks in concrete floors and can be ground out and sealed with Consol Sealant.
• Consol Epoxy Semi Rigid Sealant is ideal for use in conjunction with Consol Epoxy Flooring coating systems.

BENEFITS
Consol Epoxy Semi Rigid Sealant other benefits such as:
• Easy mix and apply
• Excellent adhesion to most surfaces
• Suitable for use in wide joints
• Good mechanical strength
• High modulus for joint edge support under heavy wheel loadings
• Ideal for use as a flexible adhesive

PRODUCT DATA
Form Exothermic flexible epoxy resin

Colour Concrete grey, white, green, and beige

Packaging 10 kg set

Storage & Shelf Lif 12 months in unopened, original containers when stored in cool dry
condition below 300 C

TECHNICAL DATA
Density ~1.5 kg/litre

Service temp -200 C to 600 C

Application temp 80 C to 350 C

Shore D hardness 50 - 55

Elongation at break Approx. 60%

Tensile Strength 2.5 MPa approx

Bond Strength Sandblasted steel = 2.5 MPa approx

Sandblasted concrete = 2.0 MPa approx

Movement Capasity ±2.5% total movement = 5%

Cure Rate Pedestrian traffic = 1 to 2 days

Heavy vehicle traffic = 2 to 6 days

Joint configuratio • Width: Depth ratio should be 1 : 1 to 1 : 2

• Minimum joint depth should be 12 mm

PERTOKOAN WADUNG ASRI PERMAI Blok B 8

Jl. Raya Wadung Asri 46-48 Waru - Sidoarjo Telp. 031 8661122 ; Fax. 031 8661122
Email : kimiakonstruksiindonesia@gmail.com/ marketing@kkiconsol.com
 APPLICATION

Surface Preparation All surfaces must be clean, dry and free from any loosely adhering particles or
surface contaminants such as, dirt, oil, grease etc.

Baking Rod/ Bond breaker
• In open joints the correct depth should be established by inserting
Backing Rod of a suitable dimension .
• If the joint has a solid formed base it is essential to apply a bond
breaker tape to this surface in order to prevent back adhesion. This will
then allow the sealant unrestrained movement throughout the depth of
the joint.

Priming Not required, except for concrete surfaces that are slightly damp. Use Consol
Damp Surface as a primer, brush it out to form an even and uniform film.

Mixing Add the entire contents of component B into component A. using a mixer paddle
attached to a low speed electric drill (max. 500 rpm) mix together until a smooth
streak free paste is achieved.

Application Pour the mixed Consol Epoxy Semi Rigid Sealant into the prepared joints or
use low-pressure extrusion equipment. Allow the material to flow slowly, settle
and self-level filling entire depth. Strike-off level and remove any excess
material where required, before it hardness.

MATERIAL HANDLING EQUIPMENT FUNCTIONS MORE PRODUCTIVELY ON FLOORS

THAT ARE SMOOTH AND INTERRUPTION FREE

Existing Problem
Hard wheeled traffic deflects any existing
“soft” sealant and impacts against the joints
arrisses, causing “spalling”

If not treated early, the damage will quickly increase

The joint edges are re-cut to form new arrisses

Is ground smooth to create an impact free

transition for wheeled traffic

Is fully filled with

semi-rigid joint sealant
A backing bead or kiln dried sand
is used to seal any gaps

This method can also be adapted to repair random cracks The Solution
Damage to joint is reduced/ prevented by
implementation of semi-rigid joint sealant.
Warehouse traffic experiences smooth
transition across joint.

PERTOKOAN WADUNG ASRI PERMAI Blok B 8

Jl. Raya Wadung Asri 46-48 Waru - Sidoarjo Telp. 031 8661122 ; Fax. 031 8661122
Email : kimiakonstruksiindonesia@gmail.com/ marketing@kkiconsol.com