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summarized and the different designs o f ships at present in use are discussed. Other
problems concerned with the marine transport o f LNG such as handling, pumping
systems, and dealing with boil-off are also considered.
J. J. W i l s o n
Governments, International Authorities, Shipbuilders systems, in some instances in collaboration with one or
Shipping Companies and by no means least, Ship Classifica- more of the several international companies that have
tion Societies are becoming increasingly involved with the evolved or are developing a system for the marine transport
marine transport of liquefied natural gas. The continuous of LNG.
and growing demand for additional supplies of fuels to
The prospective shipowners of one, or a fleet of these ships,
meet present and expanding energy requirements in the
has many parameters to consider before selecting which
USA, Japan, and Western Europe, and the necessity for particular system is best suited for his needs and the correct
these fuels to be imported from countries where choice could be of a paramount importance in what will
there are vast reserves, a large proportion in the form of
become a highly competitive field.
natural gas, has led to the considerable interest being shown
at the present time in the design and construction of When comparing one design of LNG carrier with another,
liquefied gas carriers. several factors other than technical excellence must also
be considered. These include
These reserves of natural gas are known to exist in several
countries requiring only small quantities for their own 1 National and international subsidies provided by some
consumption. Countries such as Algeria, Libya, Brunei, ship-building countries, which could result in one system
Venezuela, Sarawak, Abu Dhabi, and Iran will be export- proving more favourable than another on economic grounds.
ing large volumes of natural gas within a decade and a major
percentage of this will need to be transported in ships; 2 It may not be possible to have a ship constructed to a
the geographical location of the exporting and importing particular design and system by the shipbuilder of one's
countries preventing the use of pipelines. choice due to the shipbuilder concentrating his building
programme on an alternative design and system.
Estimates of the numbers of new ships designed for the
bulk transport of liquefied natural gas to be constructed 3 In view of the specialized knowledge, work force, and
before the-end of this century Vary considerably but a expertize required in association with the cryogenic con-
realistic prediction would suggest that at least 50 with a tainment structure and engineering services, there is a trend
capacity of 125 000 m 3 each will be constructed before the to provide these in a work area other than the shipyard
end of 1980 and this nurrrber may double each decade until where the hull is constructed. This separation could result
the end of the century. in a reduction in the total cost of each ship, particularly if
a number of ships were series built in this manner.
The optimum size of LNG ship at present is considered to
be in the region of 125 000 m 3 capacity, similar in size to a Considering the various ways LNG could be transported by
tanker of about 145 000 tons gross but it is expected that ship, the most economical proposals to date involve systems
ships with a capacity of 200 000 m 3 will be under con- which carry the LNG as a bulk cargo slightly sub-cooled
struction within five years. below its boiling temperature at or slightly above atmos-
pheric pressure.
The estimated cost of an LNG carrier of 125 000 m 3
capacity exceeds 35 million sterling, which will place these The various containment techniques employed or planned
ships amongst the most costly commercial vessels in service. may be divided in general terms into two basic groups.
Shipbuilders with the potential to build these ships are 1 The independent tank system where the primary con-
naturally anxious to obtain orders for their construction tainer is self-supporting and independent of the ship's
and several shipbuilders are developing specific designs and structure. These tanks may be prismatic or volumes of
revolution or combinations of the two, as a single tank of
large capacity, or consist of several small tanks inter-
connected to form a large containment system.
The author is the Senior Principal for Refrigeration for Lloyds
Register of Shipping, 71 Fenchurch St, London EC3, UKo Received 2 The integrated tank where the primary container
23 October 19730 intimately relies on the ship's structure to maintain its geo-
~
allowing the secondary barrier mentioned above, to be Plywood structure
dispensed with or substantially reduced. Top hanger
Internal and possible external pressure loads, structural In an effort to reduce the sloshing effect of cargo in large
and thermal loads and especially dynamic loads, arising tanks, the upper section of the tanks is usually fitted with
a dome, thus limiting the free surface area of the liquid
from ship motion accelerations, must be given detailed and
cargo when the tanks are filled close to their maximum
careful consideration.
capacity.
Dynamic loads, vertical, and horizontal bending and tor- Tanks should never be filled to capacity. A space, void
sional due to the ship's movement, and particularly those of liquid cargo, amounting to about 2% of the tanks' total
forces caused by sloshing of the cargo in a partially filled volume, is reserved for cargo vapour, and alarms are fitted
Insulation
l
Stainless
steel
swedged
primary St¢¢1 bulkhead inner hull
barrier
Wood ground ,
\
Water ballast Balsa wood
Water ballast
Invar ~ : i :
barrier
/Insulation
Steel bulkhead
Cargo /
tank
!!::!!ii:?:i::i)i!i::ii~:: Perlit¢ in plywood
/ containers
W¢ Id ::::::::::::::::::::::::::::::::::::::::::
Invar secondary
barrier
Wat.¢r ballast
Insulat
Upper tank
shell
Primary/'
barrier
9 9 % Ni
steel or
aluminium
ly shield Insulation
Lower tank
shell
~
Skirt or tank
support
Drip /
/
Water b a l l a s t
b
in tanks to indicate to the ship's staff when the safe level is ture sensor readings, the thermal sensors being distributed
approached, and again when reached, during the filling over the surface of the tank, permits the spray system to be
operation. When cargo is loaded that has been sub-cooled used in a manner that avoids unacceptable levels of
below its vapour boiling temperature, the free volume is temperature difference between various sections of the tank
generally increased to allow for expansion of the cargo in structure.
transit.
It is necessary to provide this space in the dome for the
accumulation of liquid-free vapour primarily to prevent Insulation
liquid cargo from entering the emergency vent pipes and
A suitable system of insulation is of paramount importance
spilling on to the surrounding hull structure, and to pro- when dealing with thestorage of liquefied gases in the cryo-
vide liquid-free vapour when a reliquefaction plant is fitted genic rangeand the engineering of the insulation system
aboard the ship or when the boil-off vapour is used as a
must not only consider problems associated with heat leak-
fuel to augment the conventional fuel supply.
age,but also with the methods of physical application.
Prior to loading the tanks for the first time, or when no
A variety of insulants have been used successfully,
cargo is being carried, the tanks are filled with inert gas, external to the primary barrier, to reduce the heat flow into
usually dry nitrogen. All spaces surrounding the tanks are the tank and protect the hull structure adjacent to it within
also filled with dry inert gas which is sometimes force
predetermined limits.
circulated. Monitors are fitted within the inert gas spaces
to indicate possible leakage of cargo from the tanks, enabling Free-standing tanks are sometimes designed to rest on
an emergency procedure to be put into operation, depend- supports made up of selected wood sections. Balsa wood
ing on the severity of the contamination of the inert gas. has been used with a number of designs of LNG carriers
The degree of contamination would also indicate the to form part of the insulation in association with fibrous
seriousness of the fault in the primary barrier. glass, polyurethane foam, and mineral wool.
Inert gas producers, or sufficient quantities of dry inert Polyurethane foam is being used in increasing quantities
gas, are carried aboard ship to meet voyage requirements. because of the excellent properties it has as an insulant, and
many variants are avilable.
Because the sudden introduction of a quantity of liquefied
gas into a tank having a temperature considerably above that Silicon coated perlite granules or powder, contained in
of the LNG would introduce a severe temperature gradient plywood boxes about 1 m 2 by 200 to 300 mm in depth,
in the tank structure, arrangements have to be made to through, which inert gas is passed keeping the perlite in
allow the tanks to be cooled evenly and gradually before the suspension, is also used in one successful design of mem-
first loading. brane tank system.
The cooling medium is generally introduced through a spray The insulation materials and arrangements must be suitable
system which is designed to prevent impingement of liquid to withstand the forces which may be imposed on them, be
directly onto the tank walls. Careful observation of tempera- impervious to water vapour or protected against its pene-
C R Y O G E N I C S . M A R C H 1974 119
tration, and be fire resistant to acceptable standards which after discharging the remaining cargo, in order to keep the
are under close scrutiny at the present time. tanks cool on the ballast voyage.
This 5% undischarged cargo, added to at least 2% boil-off
Safe handling per voyage, is a loss which makes an economical study of
The loading, transportation, and discharge of LNG and the the advantage of fitting a reliquefaction plant on board
necessity of providing constant information regarding the ship worthy of serious consideration.
state of the cargo and environmental conditions in the spaces The reliquefaction of the boil-off is considered by many to
surrounding the primary, and when fitted, the secondary be a viable economical proposition as the cost of LNG at
barrier, requires adequate piping systems, equipment, instru- present is much higher than the cost of Bunker C fuel oil,
mentation, and alarms to be fitted. for a unit quantity of energy source.
In general, various national authorities detail requirements Further, if the reliquefaction plant is designed to manu-
governing the safe handling of the cargo aboard ships under facture liquid nitrogen, this can be stored and used when
their juridiction, but different countries may have required as a purge gas for the annular spaces of the LNG
differing regulations and the advantage to shipbuilders and tanks.
owners for all countries to adopt a common set of standards
cannot be over emphasized. With liquefaction plant, it would not be necessary to
retain up to 5% of the tank's capacity of LNG in the tanks
The pumping arrangements aboard these ships must be
during the ballast voyage, and no loss of vapour 'boil-off
designed to empty each tank to a specified level and within
need occur at any time.
a limited period.
The design of the reliquefaction plant also requires due
It is a requirement of most classification societies that at
consideration to be given to the selection of suitable mater-
least two methods of pumping are provided to pump out ials to allow for differential expansion, low temperature
each tank, and some owners fit ejectors in each tank in ductility and brittle fracture characteristics.
addition to pumps which can be used in the event of their
failure. Two or more units, each unit being a complete mechanical
system with compressors, pumps, piping, and heat exchang-
Various designs of pumps are available, but the tendency
ers, need to be installed, and each unit should be capable
is to specify a submerged type that can be withdrawn from of converting the total 'boil-off vapour, under the most
the tank even when the tank contains cargo, should the need extreme conditions, into liquid.
arise.
The system has to be a closed one and should not have any
The pumps are normally designed with close mechanical connexions to any compartments aboard the ship, other
clearances and cargo contaminated with foreign matter or than the cargo tanks. All connexions to the cargo tanks are
ice crystals can be the cause of repeated pump failure generally situated above the weather deck and the cargo
although most pumps are fitted with an arrangement to tank or their hatches are made to protrude above this deck
combat this. where the necessary connexions for liquid and gas lines,
Careful attention has to be given to the selection of together with other fittings, can be located.
materials for piping arrangements, welded connexions, and Another system used to advantage on an LNG ship provides
means of accommodating contraction and expansion of long a small tank to be used as a reserve cargo storage vessel. The
pipe runs. main cargo tanks are discharged as far as is practical, by
Drip trays are provided under sections where shore connex- means of the main pumps and stripping pumps, and the main
ions join ships' pipelines to protect the ship structure from tanks in an inerted condition remain empty during the
liquid cargo that might inadvertently be spilled. ballast voyage. Two or three days before arrival at the load-
ing port the main tanks are cooled down, using LNG from
Pressure balancing arrangements, between various sections the small storage tank, which is also re-filled at the loading
of pipelines required to be made common, are provided to port.
alleviate the danger of fluid surge which could be hazard-
ous on long lengths of loading and unloading pipelines, even An economical survey of the relative merits of fitting a
when fitted with generous pressure relieving arrangements. reliquefaction plant aboard LNG carriers, has indicated that
the larger the ship, the greater the saving possible.
Coping with boil-off The electrical installations and equipment aboard these ships
The 'boil-off' of liquid cargo can be quite considerable and must be designed with due consideration to the hazardous
may exceed 2% of the total cargo capacity during a typical nature of the cargo carried. In general, all electrical equip-
voyage. This 'boil-off is generally used to supplement the ment for use in spaces or zones aboard the ship, deemed
conventional fuel used for main propulsion purposes, by the relevant authorities to be dangerous spaces, are
whether the ship be propelled by steam or gas turbines, or required to be intrinsically safe or flame proof and special
by internal combustion reciprocating engines. requirements related to adjacent zones or spaces also apply.
The boil-off vapour could also be vented off but this would As stated earlier, the problems associated with the successful
be very uneconomical and anti-pollution environmentalists carriage at sea of LNG are complex and numerous, but cer-
are almost certain to require regulations to be introduced tainly not insurmountable. Many parameters have to be
in some countries to make this illegal. considered by prospective owners or operators of these
ships to ensure that the design selected is the best possible
It has been common practice in the past with some owners for a particular trade, and economically viable in a field
to allow about 5% of the cargo to remain in each tank, which is becoming increasingly important and competitive.