Check List- for LMI-on Bypassing Protn & Interlocks-OGN/OPS/SYST/005-021

Frequency of Checking
S No Check Ponit/Aspect
Every Shift Occasional Daily Weekly Monthly Quarterly Half Yearly Yearly

Permissives/protections to be bypassed only after ensuring that

1 the remaining channels are healthy and are in service Y
Information relating to the extent of the bypassing should be
2 prominently displayed in notice board Y
The list of precautions to be taken by Operation staff for
3 bypassing of each protection should be available with them Y

4 Ensure Restoration of bypassed Protections and Interlocks Y

Do not start equipment when all the channels related to a

5 particular protection/permissive are not available, Y

Where no stand-by equipment is available, bypassing of

6 protection/permissive may be carried out with the approval Y

The duration of bypassing may be extended beyond 8 hrs only

after obtaining a recorded approval of authority one level above
7 approving authority Y
The records of bypassing and normalising any
8 protection/permissive are to be maintained Y

One additional register shall be maintained by SCE in his room to

9 record the status of bypassing of protections Y
The records pertaining to the bypassing and restoration of
10 protection shall be reviewed daily Y
 Check List- for LMI-on Clearing of Bottom Ash Buildup-OGN/OPS/SYST/001-080
Frequency of Checking
S No Check Ponit/Aspect
Every Shift Occasional Daily Weekly Monthly Quarterly Half Yearly Yearly

The inspection holes to be checked up for buildup before

1 and after bottom de-ashing every time. Y
On detecting any sign of ash build up, bottom deashing is
2 to be commenced immediately Y

In case of any problem in the discharge, back flushing of

3 the ejector to be done to normalize the discharge Y
Ensure that the entire bottom ash is evacuated from the
4 bottom ash hopper. Y

If the view glasses are getting cleared on one side only, it

indicates a build up/improper deashing on the other side.
5 The reasons for the same shall be identified and attended Y
It is to be ensured that the inspection view
glasses/peepholes are easily accessible and a clear view
6 maintained Y

The bottom ash hoppers are not to be left dry for long
7 durations to avoid ash build up on the slopes of the hopper Y
In case of ash build up Unit load shall be brought down to
8 technical minimum. Y

In case of ash build up Manual poking of bottom ash

hopper and area above it should be carried out only after
9 certification on protocol. Y
If ash accumulation goes above peep holes, the unit
should be taken under shut down for removal of clinkers/
10 slag accumulated Y
11 Routine change over of clinker grinders Y
 Check List- for LMI-on Fire Protection of station-OGN/OPS/SYST/002-081
Frequency of Checking
S No Check Ponit/Aspect
Every Shift Occasional Daily Weekly Monthly Quarterly Half Yearly Yearly
1 Promptly attending to Oil leaks Y
2 Routine checking of fire extinguishers Y

3 Inspection of cable galleries and switchgear rooms Y

4 Checking of diesel driven Fire hydrant pump daily Y

Record discharge pressures of hydrant and spray pumps

5 and highest & farthest hydrant pressures Y
6 Checking of diesel driven Fire spray pumps daily Y
7 Checking of MVW Spray system monthly Y
8 Checking of Foam system monthly Y
Quarterly checking of Fire detection and protection
9 systems with C&I Y
10 Checking of heat/smoke detectors with C&I Y
 Check List- for LMI-on Electrical Apparatus in Distress-OGN/OPS/SYST/003-082
Frequency of Checking
S No Check Ponit/Aspect
Every Shift Occasional Daily Weekly Monthly Quarterly Half Yearly Yearly
Electrical apparatus showing signs of distress should not be
1
operated locally Y

Inspect for loose, broken or deteriorating components,

2
moisture ingress, corrosion and contamination by foreign
objects or substances and notify Y
Check for any smoke, distortion of housings or visible
3 components, discoloration of paint or other surfaces,
discharge of fluids etc Y
Check for any Sound arcing or discharges, unusual sound of
4
any type etc Y
Check for any Smell overheating or burning paint, varnish
5
or insulation Y

Electrical Appliance in distress identified through

6
visual/sound etc, to be immediately isolated electrically
and inform EMD for inspection Y

7
The apparatus should be thoroughly examined, tested and
all faults rectified before it is returned to service Y
 Check List- for LMI-on LRSB Operation-OGN/OPS/SYST/005-84
Frequency of Checking
S No Check Ponit/Aspect
Every Shift Occasional Daily Weekly Monthly Quarterly Half Yearly Yearly

LRSBs to be operated twice in a week depending on

SH/RH/ECO Flue gas DP (>5mmWC) or left right Mismatch
1 in SH/RH steam by 30 deg C or when clinkers are falling Y

Before LRSB, ensure header pressure of 24 ksc, Temp of

300 deg C and ensure availability of Mech and Electrical
2 maint personnel. Ensure filling of LRSB log sheet Y

If LRSB is struckup and not retracting due to power supply

or any reason, isolate steam and retract the same
3 manually with hand crank immediately Y
If clinkering is observed during LRSB operation, take oil
4 support with intimation to HOD Y

5 Operate LRSBs sequetially one left and next right Y

 Check List- for LMI-on Operation of Mil-OD/OPS/SYST/009-019
Frequency of Checking
S No Check Ponit/Aspect
Every Shift Occasional Daily Weekly Monthly Quarterly Half Yearly Yearly
Monitor Mill outlet temp, DP, Airflow, oil levels, N2 and
hydraulic pressures, mill rejects, bearing temp and COC
1 running status Y
Prevent Mill fires by removing rejects in time, closely
2 monitoring mill inlet air temp Y

3 Ensure regular house keeping in the vicinity of Mills, Y

4 Use inert steam in case of fire in the Mill Y
Use water spray system available in Mill reject system in
5 case of fire in reject pyrite hoppers Y
Before taking Mill into service check if there no evidence of
6 fire in the Mill Y
If fire is observed in feeders isolate from bunker, primary
air and seal air. Switch-off electrical supplies, open the
7 doors, and use fire water for quenching Y
Submit a report on any abnormal incidence of fire occurred
8 with respect to milling system safety, Y
 Check List- for LMI-on Operational Switching-OGN/OPS/SYST/007-86
Frequency of Checking
S No Check Ponit/Aspect
Every Shift Occasional Daily Weekly Monthly Quarterly Half Yearly Yearly
Give Switching instructions in the specified format and
1 retained them as records Y

Switching instructions must be given directly to the person

2 who is to carry out the operation and who is supervising Y

The equipment to be switched ON shall be confirmed for

3 all clearances and no pending PTWs Y
 Check List- for LMI-on Optimization of Water in AHP- OGN/OPS/SYST/004-083
Frequency of Checking
S No Check Ponit/Aspect
Every Shift Occasional Daily Weekly Monthly Quarterly Half Yearly Yearly
HCSD pump density to be maintained at maximum (60%
1 ash) Y
Stop BAHP/LP Pumps whenever possible to minimize
2 consumption Y

Ensure minimum overflow from Bottom ash Hopper,

Sealtrough, and no overflow from seal water tank, bottom
3 ash over flow tank, ash water Sump and Bottom ash sump Y
Ensure Bottom ash concentration of not more than 12.5%
4 by weight Y
Use more of ash water recycling than using fresh raw
5 water Y
6 Use more of dry ash loading than HCSD pumps Y
 Check List- for LMI-on Preventing damage due to Moisture in H2-OGN/OPS/SYST/009-87
Frequency of Checking
S No Check Ponit/Aspect
Every Shift Occasional Daily Weekly Monthly Quarterly Half Yearly Yearly

Maintain H2 dew point always 20 deg. C below the cold gas

1 temperature. Y
Cold gas temperature shall not be allowed to fall below
2 39.7 deg.C Y

2 Maximum allowed Cold gas temperature is 48 deg C Y

Maintain a temperature differential of 5 deg. C between

cold primary water temperature and cold gas temperature
3 with primary water temperature on higher side Y
Moisture collected in the drain pot is removed by draining
4 once in a day Y

Since Hydrogen pressure is kept lower than the cooling

5 water, regularly monitor LLDs Y
6 Ensure H2 drier is in service Y

Purge out H2 to the extent required in case dew point is

7 not below cold gas temp by 20 Deg C Y
 Check List- for LMI-on TG Overspeed testing-OD/OPS/SYST/003-015
Frequency of Checking
S No Check Ponit/Aspect
Every Shift Occasional Daily Weekly Monthly Quarterly Half Yearly Yearly
After cold startup, Over speed circuit test should be
conducted at least once in a year, at 3300 RPM, before
1 synchronization of the Unit, Y

Testing of Back up over speed trip system, need to be done

2 atlerast once in a Year, after cold startup at 3345 RPM Y

Actual Over speed test should be conducted before shut

3 down for annual over haul, at 3300 RPM Y

Actual Over speed test should be conducted once in a year

only after ensuring that the unit was in service at 25%
4 loading for atleast 3-4 hours Y
The maximum permissible speed allowed should be
decided before doing the actual over speed test and in
worst case of not tripping, we have to trip it manually by
5 pushing Trip PB Y

6 Carry out over speed Test of TDBFPs at least once in a year y

7 Record of Overspeed tests to be maintained in UCB Y

 Check List- for LMI-on TG Turning gear Oprn-OD/OPS/SYST/001-014
Frequency of Checking
S No Check Ponit/Aspect
Every Shift Occasional Daily Weekly Monthly Quarterly Half Yearly Yearly
1 Trial Run of DC EOP and DC JOP Y
Turning Gear Motor ON when TG Speed becomes zero, 5
2 sec after engaging Y
3 Vapour extraction fan is ON Y

4 Start Barring gear motor from UCR if not started in Auto Y

Barring gear electric motor is cut OFF when speed is >6
rpm OR HP/IP shaft temp<200 Deg C and seal steam supply
5 off Y

Barring gear motor supply should be always ensured 'ON'

6 and rated fuses are available in UCB Y
In case barring gear Motor fails to start, rotate the turbine
rotor with lever manually, periodically every 15-20 minutes
7 by 180 deg. Y

If TG is not coming on Turning gear even after hand

barring, the rotor should be left stationary and allowed to
cool. Check for the freeness of the rotor every 1 hour Y
Check EOP Motor, MOP Motor, JOP motor, DC JOP Motor
and Turning gear motor fuses are kept readily available in
8 UCB Y

In the event of the failure of barring gear motor, kill

vacuum, isolate turbine seal steam, monitor HP/LP flash
tank/LP exhaust temp after closing all drains to flash tanks.
9 Maintain Hot well level Y
 When the turning operation is resumed after having been
interrupted for short periods, it should be extended for a
period 10 times as long as the period for which is was
10 stopped. Y

In case of turbine shutdown for 2 weeks to several months,

the oil pump should be operated once in a week for about
one hour to renew oil in the system. During that hour, the
11 turning gear should be operated about 10 minutes Y

Turbine parameters are to be recorded in log sheet, every

12 60 minutes, as long as the turbine is in barring gear Y
 Check List- for LMI-on Turb. Prot. Devices-Test-OD/OPS/SYST/006-017
Frequency of Checking
S No Check Ponit/Aspect
Every Shift Occasional Daily Weekly Monthly Quarterly Half Yearly Yearly
ATT of Turbine Stop and Control valves done, once in a
1 month Y
Stand by oil pumps and emergency oil pump auto start,
2 once in six months Y
Check Extraction NRVs through simulation, once in six
3 months Y
Turbine Trip circuit test through simulation, before cold
4 startup Y

Check EHC oil pump stand by automatic starting through

5 DCS, once in six months or when opprtunity comes Y

Check List- for LMI-on Unit Protection Devices-OD/OPS/SYST/007-018

Frequency of Checking
S No Check Ponit/Aspect
Every Shift Occasional Daily Weekly Monthly Quarterly Half Yearly Yearly
Checking of all protection interlocks of Main Turbine,
1 Generator and Boiler Y
Checking of all protection interlocks of all Turbine and
Boiler Auxiliaries during re-commissioning after unit
2 overhauls Y
Check inter trips associated with Boiler, Turbine and
3 Generator Y
Records of Protections & interlocks checking shall be
4 maintained Y