Abhaya Bectr; Ser Refs a = ov Sttuetion Manua a i ~- HOW D6 Toga pou Date: 47-03-2010 4.4 Float on, ~~~ 2 100AH Battery Charger. ——t Pages 1) MANU, MODE cperation ee 19 S07 LM rea Tum Atoms SPERATION Indicat B01) Indicating Lamp 1 On position - KeetBSEAG Voltage "tl How to incite gentle 230V 50H 14 aupey to Charger 3 Mech Roatautayats NS NEis# Cn sanlon, sn AC Volinaer AVI) wiles / Boost Anus Potentiometer (aii resin 8. Keep Font be geet Boat snenee SUE PGE nee pane) in MRUMUM potion 7. With al the apoutPet MCC (Q5h 2 peg WS) In FLO ATipg aon ata above Conditions met, eyo Position. & Indicating lamps 1.9 sat et, switch Float AC 1 Indicating Lamp 1Ly #1" indicating Ac 0 Will indicat input to Float Charger fs On ©. Keep DC Voltmeter selecniaat® Float BC On condition iil DC voltmeter or switch in position marked F 11. Slowly LOAT position to read float voltage on the increase the MANU, AL, VOLTAG slowly build up as indicated by Do noe ADYUST potentiometer of Float Charger. DC Voltage will reg ete Iino aaely Jaap wesw Un SEOY Fla Charges Current Ammeter DAT does nat acta gnke SU ha he DE OPE SAFE LIMIT NOTE 2: BATTERY CHARC © current limiting. THEREFORE THE TO RESTRICT THE CURRENT WITHIN NT REED FOR MAXIMUM LOAD CURRENT AS MENTIONED AROVE: Rabe, BEYOND THESE LIMITS WILL SERIOUSLY DAMAGE THE INTE@e, RGEI 2) AUTO MODE OPERATION Turn AC input MCB to Boost Selec 1 ‘0 On position to provide 230V 50 Hz, 1Phase supply to Chart 2 slow to indicate Mains On condition, and AC Voltmeter (AVI) wil indicate’ 3, intial Switch (SW2) in Auto Position. 4. Keep Float / Boost A 0 DAT position’ will indicate FC DC On condition 10, Heep DG Voluncter decor sich in polion marked FLOAT postion nett ae es eae De volneter 11, Auto position, the wl eo rl Ss SED INSIDE THE CHARGER TO PREVENT E ¢ yi ENT ADJUST POTENTIOMETER IS HOUSEI MCOIDE TAL OPERATION/ NISUSD. DO NO? OPERATE THESE POTENTIONETERS .¢ output of the charger will remain constant to within £1% and currentis ode, operator needs only to operate the Mains On MCB for operating 4.2) Boost Charger Operation TION Ta antec 1 position to provide 230V 50 Hz, 19 supply to Charger. 4 oe eo (a eco indicate Mains On condon, and AC Voimeer 1) wi nda Indicating Lamp ibd wl do the input AC Vohtage a sith (6) Keep Boost Ato ta gost Selector Switch (SWS) in BOOST position a Keep Flat / Boost Ait Be ntometer (VS placed ined panel in MINIMUM po exp Boost Man mm ON poston. : Hep Ou tn en og wn a gn inieating AC apt to Bons Charge i ON. cata ‘will indicate BC DC On condition. ca diesting sep rs. ‘marked BOOST position to read 0 in position (0. Keep DC Voltmeter sclector switch in pt4,3) Fault Annunciations: _Instruction Manual fal 410V'DC 400AH Battery Charger. LTAGE. ie %; i: ‘Voltmeter. Vary Fatenticen be vellaees cents yond 10 cane, aot De Vlas 1 “harge Ammeter docs not =xceed 15A. ee {ATED FOR MAXIMUM LOAD CURRENT AS MENTIONI v y INT AS MENTIONED ABOVE, (? BEYOND THESE LIMITS WILL SERIOUSLY DAMAGE THE INTERNAL 2) AUTO MODE OPERATION ‘Tum AC input MCC. : AC input MCCB (91) to On position to provide 290V SO Hz, 14 supply to Charger. Indicating ‘cating Lamp 111 will glow to indicats Maine On condition, and AC Voltmeter (AV Tadlcting Lamp 1 tion, and AC Voltmeter (AVi) will indicate Keep Boost Auto/Manual Switch (SW6) in Auto Position Keep Float / Boost Auto Boost Selector Switch (SW9) in BOOST position Boost Auto Voltage Adjust Potentometer (RV4) i factory set for M48V BC, BO NOT change this Keep Boost DC Output MCCB (Q5) in On position With all the above conditions met, turn Boost AC Input MCB (Q4) to on position, Indicating lamps (IL) will glow indicating AC input to Boost Charger is On. Voltage output of charger will build up gradually to prevent inmish currents. Indicating Lamp 1L5 will indicate BC DC On condition, 10. Keep DC Voltmeter selector switch in position masked BOOST position to read Boost voltage om the DC Voltmeter. 11. In Auto position, the voltage output of the charger will remain constant to within #1% and current is limited to_within 15A._In auto mode, operator needs only_ to operate the Mains On MCB for ‘operating the charger. HOUSED INSIDE THE’ CHARGER TO E POTENTIOMETERS, 7 POTMETERS" ARE DO NOT OPERATE TH! NOTE 1; ALL ‘AUTO CURRENT ADJU PREVENT ACCIDENTAL OPERATION/MI ‘The charger has a built in Fault Annunciation Scheme with the following AUDIO-VISUAL Alarms ‘Mains Fail: Restore Mains supply to battery charger. Float Charger DC Fail: Float AC Input MCB is On, but Float Charger output does not build-up. Boost Charger DC Fail: Boost AC Input MCB is On, but Boost Charger output does not build-up, Be Earth Fault - Insulation failure from the positive or negative conductors has eaused either or both the conductors coming in contact with earth, SGR Fuse Fail: Fuses FS1 in float charger and/or FS3 in Boost Charger are blown(MS2 & MSS are activated) pases FP1 in Float Charger and/or FP2in Boost Charger is blown MSS &MST aft actiated eal locking Diode of Float or Boost Charger nas ale MS4 eMS® ae acvate) ea Yoage: The Be Bus Vag Das dropped bow 100¥ eae ee Bust Volage has increased beyon Pee sac it exceeded 6A or Boost Charger current exceeded 15A- eEGdre a sound the reper Fale Lam rah buton PBL, The ful indication lone sion off the Fas Lan. Charger Overload: Float Charger current pas eek es aaa rte a a ‘When any one of the flash; to turn off the steady. Once the fault hrealthiness of fault lamps press‘Abhoya Electric, Bangalore — 62 (SONSULTANT [W/S. emission Zone, KPTCL GULBARGA, [CUSTOMER _[-M/S. CEE Tronsmission Zone, KPICL GULBARGA [USER KPTCL GULBARGA PROJECT | 66/11KV Sub=Stalion KPTOL [ee sino) rarePy oe 204 Lelie! Gite? E rl au sfc ro 326 fe row sree (RR mov sry Bt [Tea 2TOV 100A Batten harger suitable for 110V 100Ah Lead Acid Batteries " Specification/CataloguelType of a eae pone Circuitet | Dr9. Coae| ary. —|Comimon Components zi SA 2 Pole A MCB AC Mains On-Off OU | 1 2-300v AC G6mm? 90° scale Classl . ieee [AC Input Voltage ave | 22.59 230V AC Red LED Tndicatin 0 amet AC Rea LED Indicating” | Seared acmettoe aanttt 1 [SOA 3 Pote 9kA MCOB with overload [5 i. Jand short circuit protection Betty ay igs 4 |0-200V DC 96mm? 90° scale Class15 | —|Moving Coil Voltmeter EYE u |DC Voltmeter selector switch 2 Vi a Boner cae one be votemeter selector] vs2 | 1 [Auto Change over electronic rela F REL] 20-0:208 DC 96mm? 909 scale Clas81-5 |yaqan, ‘ternal Shunt Operated Moving Coil etd DAS 1 ke Rae Ps e \_[eharge/Discharge 4 9. [Shunt [20a 75mV Shunt ~ |For DAS SH3_ | 5 [9A T1OV DC coil Contactor with NC a, 10. [Contactor [4 110V De « ao patieny ai tion] x3 | a 11. [Diode 25A 400PIV with heat sink [Blocker Diode #_|__9__ [1 12. [cara 10 Point Annunciation Circuit [Alarm Annunciation | ANNI [1 13._ [Fuse [500mA Glass Fuse TAnnunciation Fuse | PTBL [1 14. [Card Power supply card _ [Power supply Unit | SUI | 1 22.5 Push Buttons with Contact [ata accent, test 15. |PB Ibtocks (Blue-Accept / Yellow- rea aa PBl3 | 3 IReset/Black-Test) at oy [vaio alam 16, [Hooter [Hooter (Blectronic Piezzo Buzzero.sy) [Audio alarm ae Ae [0-20A DC S6min? 90? scale Class 5 lExternal Shunt Operated Moving Coil |Load Current pat | 1 17. [Meter cee ammeter =i = —f0-24 DC 96mm? 90" scale Class1.5 __[frickle charge oe FB 1s. [Meter Moving coil. us os jcurrent a 100-0-100mA DC 96mm? 90° scale Ina ttary Leakage a 331.5 Direct Operated Moving Coil laitedt DAG 19, [Meter Clas: t lAmmeter 0A 75mV Shunt TK 10Watt Wire wound Resistor ic Barth Fault Electronic Relay [Battery Barth Faull [_ (arth Supply iBattery Under / Over Voltage Relay [Battery U/O Voltage: Bower Transisior [power Transistor gi 2.2K Wire wound Resistoree Speci ication/Catal fataloguelType of SR Tacs —tateate ypc of | Circuit Ref. | Drg. Code | aty.| Brocton th overload and short circuit|Control MCB for AC en {Relay Minian l& DC. Gorn i 20mm Dia pee PE [AC Mains Failure Ka, i {1 Pole eWay wee Lieliow LEDS [Annunciation 111-20 [10 [Float Charger oo ‘Off Selector [Float /Boost Selection |_SW9 1 TOA 2 paeeeo = [ short cole S¢A MCB with overload and jayote Stout protection lricat ChargerAC On | Q2 | 1 (arene 250V 270W 7 160V 1200VA a Ai pe TRL ay | Air cooled Mai Ten eed Main Isolattion Transformer af ead LOM A00PIV SCR-Diocke modiile with Gara feat sinks [Rectifier Bridge THI2 | 2 Card lRectifier : - —jpectifier Control Garal RO Card RCL | 1 34. lTrafo Lect Supply /Synchrenizatio s Ee transformers 230V/15.0-1sv/0-15v. contol Creat me-3 | 2 [35._|Choxe 5. |Choke: [GA Filtering choke, 3mH [Filtering Li eth 36. |capacitor |#700KF 200Volts DC electrolytic een eeatiter y Filtering a ja 37. [Resistor _|1K 25W Wire Wound Resistor [Discharge Resistor RL 1 [0-104 DC 96mm 90® scale Classi.5 38. |Meter [External Shunt Operated Moving Coil |Float Output current | DAL 1 |Ammeter ae a 39, [Shunt __|10A 75mV Shunt : [Ror DAI SH } [Potentiometer for __ a). Float Manual Voltage Adjust ja) Voltage adjust i 40. |Potmeter }) Float Auto Voltage Adjust lb) Voltage adjust RVLS Jc) Float Auto Currert Adjust lo)_Current adjust T6A 400PIV ciode with heat sink Blocking diode _ Dasa Tia A00PIV diode with heat sink Freewheeling diodeis | =amD amma 22.5) 230V AC Red LIED Indicating IFC AC Input On. 112, 1 [lamp _______| - [22.5 110V DC Red LED Indicating ec De Output On 3 1 {eye DWay Without Of Selector lAuto/Manual Switch. | SWe | 1 [1 Pols Pole SKA MCCEB with overiond Ipc Dc On-Off ool land short circuit protection _ = IS 2A HRC Fuse Basse and Carrier sor Fuse FS1 il swith 104 Puse Lin ADA Fuse base FC Filter Fuse FEGIN a [SCR Fuse Fail, Filter Fuse Fail & Blacking Diode Fail& con Spociicalon/CataloguelType of : : aaa CreuitRet. [Dra Code] any. ra Bode Sonar oN Da0V 250V 2TOT TOW 36000R 56K) { ___[hir cooled Main Isolation Transformer oe i +——— yi 400PIV SCR-Diode module with ; for Diode [fee sanus ReaiterBrage | THO | 2 j si Firing Amplifier Card ring cara aw [a [Recier Control Sa roma Power supply/ Synchronization Mnanaformers 230V/15-0-15V/0-15V [Control circuit supply} TR5=6) |" 2 ova a [Ghoke [154 Ferma choke, 25m Fite at a4 3 {ToouF 200Volts DG electric |58. |Capacitor yi |Filtering c2 | _lespactor eu a) ee [507 Reamer i sow Wire Wound Restor chases Renita | Potertiometer for Joo. lot meer |e) Boom Manual vote Adluat (9) Yatage aac 7 5 me 2) Boost Auto Votage Adjust i vehase east a ca |e}. Boost Auto Current Adjust fe) _Curreneadjust [Diode 0 ORV sth nat sn [Blocking diode bat |62-[bvete [164 400P1V-with Heat sink [Pcswhesting diode [aba [et Kos hamw _ PESast Ac Het nt aaa Tae ‘ = Iex. bean (25h ——erers | Bet los. |Switeh 1 Pole 2 Way No Off Selector ‘Anto/Manual Switch. |_SW2— | 1 joo. ucce pox 2 ae SA CER rR ors ec need ‘oom a Loa short circuit protection iam a nor ee and Cartier WEBNS [go SCR Fuse aan i ft” 208 Fuse Link 20a Puse Lt NeaaA Ruse Base wih [pc pier Ruse alia) 7 NS 20A Fuse Links ISGR Fuse Fail, Biter ruse Fail Indicators Micro Switches & luge Fall & S| uss 7% [Blocking Diode fail ae ; rianiware components Fe mn e Tout oF ORCA ate lEnelo [70. Jenconure fit dimension 1 350x600x600 : (Has) {1 —— jain arth esas Ese i hai section + Earthing Luss iid fal eee | ontoxmm ISMC base channel [= [channel ra OOS ronswieh | za Fa tamp [Pane Lamp wit [zs Ieess ameatic Puy & socket z frs._1sPI Space : U Trem‘Specification/Catalogueltype of ___ Materials Circuit Ref. Drg. Code| ty, [Terminal (Brass Stud with Nut type). JAG Input Ss Terminal (Grace Stig watt Poe — fase mass [Terminal (Brass Stud with Nut type)" [Load Feeder [anil eam type) Pesders ETB6-13| 4} 3PSKA IDCDB O7G ra 4 Component Category Make of Components 3 1. [Transformer a Bbbstal is ae Rectifier (SCR) & Ruttonsha/Semilcron /Equivalent) a [Capacitor a Kaptron/Sarada/ Equivalent i) Chokes ‘Abhaya all Switches ‘Saleer /Kaycee/Equivalent Indicating Lamps & Pu: TRAAS/Vaishno/ Equivalent = Siemens / ABB/Telemecanique/ Equivalent _ Annunciation circuit Contactors -_ Electronic Circuitry / Electronic relays ‘Abbeys. Potentiometers ia Pankaj] Equivalent a EMI Filter c TEMI/ Equivalent : Electromagnetic Relays — er 12, [Fuses Bases & Fuse Links zal Equivalent 13. Meters & Shunts Bic Equivalent 114. [Miniature Circuit Breaker Schneider Hee Neoat) 15, [Molded Case Circuit Breaker Bquivalent