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21.

9 Rn7 (M2) CI/SfB

IRISH AGRÉMENT BOARD


CERTIFICATE NO. 10/0355
Rockwool Limited
Unit 11, Northwood Court,
Santry, Dublin 9
Tel. 00353 8911055
Fax 00353 891156
E-mail: info@rockwool .ie
Website: www.rockwool.ie

RockShield External Wall Insulation System


Système d’isolation pour murs extérieurs
Wärmedämmung für Außenwand

NSAI Agrément (Irish Agrément Board) is designated by Government to issue European Technical Approvals.
NSAI Agrément Certificates establish proof that the certified products are ‘proper materials’ suitable for their intended
use under Irish site conditions, and in accordance with the Building Regulations 1997 to 2017.

PRODUCT DESCRIPTION: Rockwool is responsible for the design,


This Certificate relates to the RockShield External manufacture supply and installation of the
Wall Insulation System, an external wall insulation system and for the integration of the design into
system comprising of: the building.
• Surface preparation of masonry or concrete
substrate. The installation of each system is carried out by
• Base profile and corner profile. installers who have been trained by Rockwool and
• Adhesive Mortar. are approved by Rockwool and NSAI Agrément to
• Rockwool dual density mineral wool insulation install the system.
board (manufactured from molten rock).
• Mechanical fixings. This Certificate certifies compliance with the
• Base coat with reinforcement . requirements of the Building Regulations 1997 to
• Glass fibre mesh. 2017.
• Primer coat.
• Finishing coat. USE:
• Weather-tight joints. The RockShield External Wall Insulation System is
• Movement joints. suitable for use as an external insulation for
• Provision for limiting cold bridging at external refurbishment/retrofit of existing masonry or
wall/floor junctions in compliance with concrete buildings up to a maximum of six
Acceptable Construction Details published by storeys (18m) in height in purpose groups 1(a),
the DoEHLG (Department of the Environment, 1(c), 2(a), 2(b), 3, 4(a) and 4(b), and for use up
Heritage and Local Government). to a maximum of five storeys (15m) in height in
purpose group 1(b) as defined in Technical

Readers are advised to check that this Certificate has not been withdrawn or superseded by a later issue by contacting
NSAI Agrément, NSAI, Santry, Dublin 9 or online at http://www.nsai.ie/modules/certificates/uploads/pdf/IAB100355.pdf
Guidance Document (TGD) to Part B of the MANUFACTURE, DESIGN AND MARKETING:
Building Regulations 1997 to 2017.
The system is designed and distributed in Ireland
The system has not been assessed for use with by:
timber frame or steel frame construction.
Rockwool Limited
Rockshield External Wall Insulation System, Unit 11, Northwood Court,
achieved Category II impact resistance when Santry, Dublin 9
tested with a single layer of glass fibre mesh
160g/m2. With the insulation manufactured at the
Rockwool facility in:
In an Irish context, Category II ‘Impact Resistance’
excludes any wall at ground level adjacent to a Pencoed,
public footpath, but includes one with its own Bridgend,
private, walled in garden. Wales,
CF35 6NY

Rockwool is responsible for the design, and


supply of all components to approved
specifications, in accordance with the Rockwool
approved supplier system.

Certificate No. 10/0355 / RockShield External Wall Insulation System 2


Part One / Certification 1

1.1 ASSESSMENT
In the opinion of NSAI Agrément, the RockShield Part C – Site Preparation and Resistance to
External Wall Insulation System, if used in Moisture
accordance with this Certificate can meet the C4 – Resistance to Weather and Ground
requirements of the Building Regulations 1997 to Moisture
2017, as indicated in Section 1.2 of this External walls has adequate weather resistance
Agrément Certificate. in all exposures to prevent the passage of
moisture from the external atmosphere into the
1.2 BUILDING REGULATIONS 1997 to 2017 building as specified in Part 3 and 4 of this
Certificate.
REQUIREMENTS:
Part F – Ventilation
Part D – Materials and Workmanship F2 - Condensation in Roofs
D3 – Proper Materials The RockShield External Wall Insulation System
The RockShield External Wall Insulation System, can be incorporated into structures that will meet
as certified in this Certificate, is comprised of this requirement (see Parts 3 and 4 of this
‘proper materials’ fit for their intended use (see Certificate).
Part 3 and 4 of this Certificate).
Part J – Heat Producing Appliances
D1 – Materials & Workmanship J3 – Protection of Building
The RockShield External Wall Insulation System, When the RockShield External Wall Insulation
as certified in this Certificate, meets the System is used in accordance with this
requirements for workmanship. Certificate, wall lining, insulation and separation
distances meet this requirement. See Part 4 of
Part A - Structure this Certificate.
A1 – Loading
The RockShield External Wall Insulation System Part L – Conservation of Fuel and Energy
once appropriately detailed, designed and L1 – Conservation of Fuel and Energy
installed has adequate strength and stability to The walls of the RockShield External Wall
meet the requirements of this Regulation (see Insulation System can be readily designed to
Part 3 of this Certificate). incorporate the required thickness of insulation to
meet the Elemental Heat Loss method
A2 – Ground Movement calculations for walls as recommended in TGD to
The RockShield External Wall Insulation System Part L of the Building Regulations 1997 to 2017
can be incorporated into structures that will meet (see Table 3, Part 4 of this Certificate).
this requirement (see Parts 3 and 4 of this
Certificate).

Part B – Fire Safety


Part B Vol 2 – Fire Safety
B4 & B9 – External Fire Spread
The RockShield External Wall Insulation System
can be incorporated into structures that will meet
this requirement (see Part 4 of this Certificate).

Certificate No. 10/0355 / RockShield External Wall Insulation System 3


Part Two / Technical Specification and Control Data 2

2.1 PRODUCT DESCRIPTION Insulation should be stored on a firm, clean, dry


This Certificate relates to the RockShield External and level base, which is off the ground. The
Wall Insulation System which employs Rockwool insulation should be protected from prolonged
dual density mineral wall (MW) insulation exposure to sunlight by storing opened packs
(manufactured from molten rock), with glass-fibre under cover in dry conditions or by re-covering
reinforcement mesh and render finishes. It is with opaque polythene sheeting.
suitable for use as an external insulation for
refurbishment/retrofit of existing masonry or Each container for other components, e.g. mesh
concrete building. cloth, primers, renders etc., bears the
manufacturer’s and product’s identification
2.2 MANUFACTURE, SUPPLY AND marks, batch number and the NSAI Agrément
INSTALLATION logo incorporating the Certificate number. These
Rockwool is responsible for the design components must be stored in accordance with
manufacture and supply of all components to the manufacturer’s instructions, in dry conditions,
approved specifications, in accordance with the and at the required storage temperatures. They
Rockwool approved supplier system. Rockwool should be used within the stated shelf life, where
are responsible for: applicable.
• Project specific design in accordance with
approved design process. 2.4 INSTALLATION
• Training, monitoring and review of licensed 2.4.1 Approved installers
applicators in accordance with approved Installation shall be carried out by the Certificate
training and assessment procedures. Holder’s trained applicators who:
• Product supply. 1) Are required to meet the requirements of an
• Technical support. initial site installation check by NSAI
• Sales and marketing. Agrément prior to approval and are subject
to the NSAI Agrément ETICS Approval
The installation of each system is carried out by Scheme.
the Certificate Holder’s trained and approved 2) Are approved by the Certificate Holder and
installers in accordance with the Certificate NSAI Agrément to install the product.
Holder’s project specific specifications and 3) Have undertaken to comply with the
method statements. Certificate Holders installation Procedure.
4) Are employing Supervisors and Operatives
Installers must also be approved and registered by who have been issued with appropriate
NSAI Agrément as part of the NSAI Agrément identity cards by the Certificate Holder. Each
Approval Scheme for installers of External Thermal team must consist of at least one ETICS
Insulating Composite Systems (ETICS). See Cl. Operative and ETICS Supervisor (can be the
2.4.1 same person).
5) Are subject to supervision by the Certificate
2.2.1 Quality Control Holder including unannounced site and/or
The management systems of Rockwool have office inspections by both the Certificate
been assessed and registered as meeting the Holder and NSAI Agrément, in accordance
requirements of ISO 9001:2000 and a quality with the NSAI Agrément ETICS Approval
plan is in place for system manufacture, design Scheme.
and installation.
2.4.2 General
2.3 DELIVERY, STORAGE AND MARKING The Certificate Holder prepares a bespoke site
The insulation is delivered to site in packs. Each package for each project, including U-value
pack is marked with the manufacturer’s details, calculations, requirements for materials handling
product identification marks and batch numbers. and storage, method statements for installation,
building details, fixing requirements, provision for
impact resistance, maintenance requirements
etc.

Certificate No. 10/0355 / RockShield External Wall Insulation System 4


Dimensions /
Table 1 –Component Specification Container
Quality
Rockshield Prim Silicate
- Potassium silicate based primer.
- Consumption: 0,15 – 0,8L per m² depending on substrate
Substrate - Application: For highly absorbent substrates and for equalising the
10L Can
Preparation absorption of different substrates. For consolidating sandy surfaced
substrates.
- Diluted by up to 1:1 with clean water depending on the absorbency of the
substrate
RockShield Adhesive Mortar
- Mineral adhesive and reinforcing mortar to EN 998-1,
- Dry powder prepared by mixing with clean water, Powder:Water = 4:1
parts per weight.
- Application time: at 20°C approx. 45min
RockShield Flexyl adhesive (only for use below DPC) 25kg Bag
Adhesives
- Organic leveller for sealing at plinth / ground level. Liquid water
transmission rate w acc. EN 1062-3,: 0,005 kg/(m²/h) 18kg Bucket
- For use as a primer, adhesive and base coat.
- Mixing procedure: Mix 1:1 with Portland cement CEM I 32,5
to EN 197-1 using mixer, open time 60min.
- Drying/curing time 24-48hours. Extended in high humidity conditions.
Rockwool External Wall DD slab
1200x600x
Insulation Grade: MW-EN 13162-T5-DS(TH)-WL(P)-TR5-MU1 CFC/HCFC free.
(50-200mm)
- A dual density mineral wool board (manufactured from molten rock), with
(panel)
15mm higher density upper layer; RtF Classification to EN 13501-1:A1
1200x200x
- MW Panel & MW Lamella
(20-30mm) Polythene
(lamella) shrink
HD EPS External Insulation Plinth Board
wrapped
Grade: EPS-EN 13163-T2-P4-DS(70,-)2-TR80, CFC/HFC-free, FRA Aged
Thickness package
Below DPC - Panels to be protected from UV radiation and not exposed to high
50-200mm
Insulation temperature (>80°C). The product shall have a bonding strength >30 kPa
- Must always be covered with RockShield Flexyl + mesh as a base coat for
plinth/below DPC

Anchors RockShield TID Anchors - mechanical fixings. Varies Boxes


RockShield TC mortar
-Dry powder prepared by mixing with clean water (6 litres approximately
for each 25kg bag)
Base coat - Reinforcement base coat layer 5–6 mm in thickness. 25kg Bag
- Drying/curing time 24-48 hours (at +15°C and max. 70% air humidity).
Quick drying (at high temperatures) to be avoided - (sprinkle with water
as required).
RockShield Universal Reinforcement Mesh
- Alkali-resistant reinforcement mesh 6x6mm
- Mesh to be located in upper third of the reinforcement base coat material
Glass fibre
and must be completely covered. 160g/m2 Rolls
mesh
- Mesh to overlapped approx. 10cm. At building openings, diagonal
reinforcement with mesh stripe (approx. 20x30cm) to be applied.
- Tensile strength acc. ETAG 004, EN ISO 13934-1 > 1000 [N/50mm]
RockShield Masonry Sealer
- A premixed acrylic resin primer base (water based alkali resistant) for use
on mineral substrates prior application of finish coat.
- Ready for use (max. 10% water can be added, depending on substrate).
Sealer/key
To be well mixed before application. 23kg Bucket
coat
- Consumption approx. 0,3 kg/m²
- Application by brush roller
- Drying/curing time 12 hours, at +20°C temperature (air and substrate)
and 65% relative humidity. Second coat can be applied after full curing.
RockShield Siloplast Top Coat
- Premixed through coloured resin plaster (cement free), with film
preservation, stippled texture. To be well mixed before application.
Application with a hard plastic trowel
Finishing
- Available In grain sizes 1.5mm. 2.5mm and 3.5mm 25kg Bucket
coats
- Grain sizes 3,0 mm should be textured using a wooden float
- Touch dry in 6 hours at 20°c and 65% relative humidity
- Can be over-coated after approx. 24 hrs.
- Completely dry after 14 days.
Ancillary Ancillary materials and decorative coatings must be approved by the
- -
materials Certificate holder.

Certificate No. 10/0355 / RockShield External Wall Insulation System 5


This document forms part of the contract 2.4.4 Application Procedure
documentation for circulation to the home owner • Prepare substrate in accordance with the
and the installer. Installers will be expected to project specific site package. This will include
adhere to the specification. Deviations must be brushing down of walls, washing with clean
approved by a technical representative of the water and treatment with a fungicidal wash as
Certificate Holder. required.
• Weather conditions must be monitored by
The Certificate Holders technical representatives installers to ensure correct application and
will carry out site inspections on a regular basis curing conditions. Application of coating
to ensure that work is carried out in according materials should not be carried out below 5oC
with the project specific site package, including or above 30oC, nor if exposure to frost is
the Certificate holder’s installation manual. likely.
• Until fully cured, the coatings must protected
The RockShield dual density rock mineral wool from rapid drying, precipitation, direct sunlight
board must be protected from prolonged and strong wind.
exposure to moisture prior to and during • Refer to the site package for guidance on
installation. It may be necessary to remove and modifications of down pipes, soil and vent
replace any unsuitable/damaged material. pipes, pipe extensions etc.
Where possible, all pipe work should be
External works that leave the external relocated as required to accommodate the
appearance of the building inconsistent with Insulation. Where pipe work can not be re-
neighbouring buildings may require planning located and is to be housed in the depth of the
permission. The status of this requirement should system, access for maintenance must me
be checked with the local planning authority as maintained through the use of removable
required. covers or alternative design to be approved by
the Certificate holder.
2.4.3 Site Survey and Preliminary Work • Base profile and corner profiles are fixed as
A pre-installation survey of the property shall be specified in the site package. Existing
carried out and recorded to confirm suitability of structural expansion joints should be extended
substrate for application of the ETICS System through to the surface of the ETICS system
including, modifications/repairs necessary, with full system expansion beads. See Figure
pullout resistance of proposed mechanical fixings 7.
etc. The substrate must be free of water • A plinth strip/starter track is mechanically
repellents, dust, dirt, efflorescence and other fixed to the substrate level with DPC level.
harmful contaminants or materials that may This provided a horizontal line for the
interfere with the adhesive bond. Remove installation the insulation panels as well as
projecting mortar, concrete parts, or providing reinforcement to the lower edge of
irregularities (i.e. greater than 20mm in 1m) the system. Each end of profile is prepared for
mechanically as required. Loose or flaking internal and external corners as required.
elements should be removed and defects filled • High density EPS boards (minimum density
with RockShield Adhesive Mortar. Where weak, 30kg/m2) are used below DPC level to provide
dusty or highly absorbent substrates are to be the necessary impact and moisture resistance.
insulated, they should be first treated with To minimise the effects of cold bridging the
RockShield Prim Silicate in accordance with the high density EPS should extend below ground
Certificate Holders instructions. See Table 1. level where possible as shown in Figure 2.
Where this is not possible the first run of high
Where necessary, tests are conducted on the density EPS insulation boards is positioned at
walls of the building to determine the pull out ground level as shown in Figure 3. The EPS
strength of any fixings required. insulation boards are bonded to the wall by
using RockShield Flexyl adhesive (premixed
All external plumbing should be removed, and paste). The complete back face of the panel is
alterations made to underground drainage, where coated with adhesive using a notched trowel to
appropriate to accommodate its repositioning on produce a coat 2-5 mm in thickness. The
the face of the external insulation system. panel is immediately placed on the substrate,
pressed into place and secured with
Where discrepancies exist preventing the mechanical fixings as detailed in the project
installation of the Rockshield External Wall specific design. A base coat of RockShield
Insulation System in accordance with this Flexyl (5–6mm in thickness) incorporating
Certificate, these discrepancies should be RockShield Universal reinforcement mesh is
discussed with the Certificate holder to identify then applied to the outer faces of the board,
the appropriate solution. overlapping the substrate or existing water
barrier, as shown in Figure 2, to provide a
complete moisture seal.

Certificate No. 10/0355 / RockShield External Wall Insulation System 6


• Subsequent rows of insulation boards are • A minimum of 8 mechanical fixings per m2 are
bonded to the substrate above DPC using installed unless otherwise specified in the
RockShield adhesive mortar starting on top of project specific design. RockShield TID
the starter track and positioned so that the Anchors must be installed the required depth
vertical board joints are staggered and into the substrate, with the head fixed tightly
overlapped at the building corners. to the insulation board to ensure there is no
• RockShield Adhesive mortar is prepared by risk of pull off. See Figures 1 and 8.
mixing with clean water (6 litres approximately • Purpose-made and Rockwool/RockShield
for each 25kg bag) using an electrically driven approved powder aluminum window sills
paddle mixer to give a smooth workable (complete with PVC sill end caps), are installed
consistency. Care should be taken not to over in accordance with the Certificate holders
mix. After 5 min mixing, additional water may instructions. They are designed to prevent
be added to obtain the correct consistency for water ingress and incorporate drips to shed
trowel application. Mixed mortar must be used water clear of the system. See Figure 5.
within 4 hours and hardener mortar must not • Movement joints shall be provided in
be used. accordance with the project specific site
• Adhesive is applied to the insulation slabs package. See Figure 7.
using the ‘Combined Bed’ technique with a • At all locations where there is a risk of insulant
10/12 notched trowel or using the dot and dab exposure, e.g. window reveals or eaves, the
method for uneven substrates. system must be protected e.g. by an adequate
• The insulation slabs should be pressed firmly overhang or by purpose made sub-sills, seals
on to the substrate immediately after or flashing.
application of the adhesive. Any delay may • Building corners, door and window heads and
result in a weak bond. jambs are formed using angle beads bonded to
• To avoid thermal bridging, a tight, adhesive the insulation in accordance with the
free joint connection between slabs shall be manufacturer’s instructions.
maintained. For gaps up to 5mm, where it is • To minimise the thermal bridge affect during
not possible to insert thin strips of the the installation of components/structures
RockShield slab material, a foam filler, imposing a pressure or tensile load (e.g.
approved by the Certificate Holder (e.g. railings, exterior lighting, shutter guide rails,
Illbruck / Hanno) shall be used. When used, canopies, aerials /dishes etc.), the certificate
the expanding foam should have a fire-rating holder offers a range of anchoring options,
of B2 or better and a maximum lambda value utilising high density polyurethane cylindrical
of 0,035 W/mK. blocks incorporated into the insulation. These
• At façade openings e.g. windows and doors, anchors must be installed in accordance with
insulation boards must not be continued the certificate holder’s instruction (as defined
around the corner. Insulation boards should in the project specific site package) during the
overlap at these locations and can be cut to installation of the insulation boards
size to facilitate this. Any projecting insulation • Prior to application of base coat and finish coat
boards should trimming as required. all necessary protective measures, such as
• Window and door reveals should be insulated taping off of existing timber window and
to minimise the affects of a cold bridging in covering of glass, should be in place.
accordance with the recommendations of the • If it is not possible to install the EWIS system
Acceptable Construction Details Document to all external walls, alternate forms of thermal
(published by the DoEHLG), Section 2 – upgrades, such as full fill cavity wall insulation
External Wall Insulation, Detail 2.21. to or internal dry lining, should be provided
achieve an R-value of 0.6m2K/W as shown in where physically and economically feasible.
Figure 5 and 6. Where clearance is limited, There should be an adequate over lap at the
strips of approved insulation (RockShield junction between and EWIS system and the
lamella slabs – that can be rasped down as alternative insulation method selected to limit
required – for this purpose) should be installed thermal bridging at this interface.
to suit available margins and details recorded • Where the external insulation meets
as detailed in Cl. 4.5 of this Certificate. intersecting walls etc. and the abutting
• Details of mechanical fixings (including their structure cannot be cut back, the edge of the
arrangement in the insulation boards) are insulation where it meets the wall should be
specified in the project specific design protected using pvc universal stop-trim,
requirements based on pullout test results, followed by the application of a low modular
substrate type and wind loading data. silicone sealant between the top-coat and the
Installation of mechanical fasteners shall abutting structure.
commence no earlier than 24 hours after the
insulation panels have been adhesively fixed.

Certificate No. 10/0355 / RockShield External Wall Insulation System 7


• If unusual levels of movement are expected • The RockShield Silcoplast (Stippled) Finishing
then the use of an expansion joint at the Coat is prepared by mixing with clean water
intersection is recommended and should be per the manufacturers instructions using an
incorporated into the project-specific design electrically driven paddle mixer to give a
provided by the Certificate holder. In the case smooth workable consistency. Finishing coats
of unheated lean-two buildings, the EWIS are through coloured renders (available in BS
system should continue around the lean-two. and NCS colours), available in 1.5, 2.5 and
• The RockShield Base Coat is prepared by 3.5mm grain sizes with application rates of
mixing with clean water (6 litres approximately 2.8kg/m2, 3.5kg/m2 and 5.0kg/m2
for each 25kg bag) using an electrically driven respectively.
paddle mixer to give a smooth workable • Finishing coats should not be applied when the
consistency. Care should be taken not to over air or wall temperature is below +5o C or
mix. After 5 min mixing, additional water may above 25o C. In wet weather the finished walls
be added to obtain the correct consistency for should be protected to prevent wash-off. It is
trowel application. The mixed mortar must be also advisable that protective covers remain in
used within 4 hours and hardener mortar must place as required to maximise the drying
not be used. The basecoat is trowel applied to process. Site temperatures and weather
the insulation using a 10/12mm toothed trowel forecasts should be monitored during the
to a minimum thickness of 5 – 6 mm. application of the ETICS system.
• RockShield Universal alkali-resisting glass-fibre • The RockShield Silcoplast (Stippled) Finishing
reinforcement mesh (minimum nominal weight Coat is applied using a stainless steel trowel,
of 160g/m2) is immediately applied in vertical and after a short time, a plastic float is used
strips with 100mm overlaps and smoothed to in applied in a circular motion to the part cured
a level surface with a trowel to fully bed the surface to create a textured finish.
mesh into the top surface of the basecoat. • After full curing of the Finishing Coat, sealants
Mesh reinforcement must always be carried are applied per the project specific site
around corners - overlaps in quoins should be package as per the Certificate holder’s
min. 150mm. instructions.
• The above base coat thickness / mesh • In sunny weather, work should commence on
reinforcement combination achieved a the shady side of the building and be
Category II impact classification (when continued, following the sun to prevent the
assessed against requirements of ETAG 004). rendering drying out too rapidly.
See 4.1.2 of this Certificate for description of • To minimise colour shade variations and to
impact classifications. avoid dry line jointing, continuous surfaces
• Additional pieces of reinforcing mesh are should be completed without a break. If
applied diagonally at the corners of openings breaks cannot be avoided they should be
to provide the necessary reinforcement in made where services or architectural features,
these areas. At affected locations apply, install such as reveals or lines of doors and windows,
200x300mm mesh strips at a 45o angle in help mask cold joints. Where long
relation to the lines determined by the reveal, uninterrupted runs are planned, containers of
embedded into basecoat in accordance with the Finishing Coat should be checked for batch
the Certificate holder’s instructions. See Figure numbers. Bags with different batch numbers
8. should be checked for colour consistency.
• Refer to the certificate holder’s instructions • All rendering should follow best practice
and the project specific site package regarding guidelines e.g. BS 8000-0:2014 Workmanship
the requirement of additional fixings to be on construction sites – Introduction and
provided at the rate of one per square metre general principles, and IS EN 13914-1:2016
above two stories. The fixing design should Design, preparation and application of external
take account of the additional layers of mesh rendering and internal plastering – External
are also applied at these locations. rendering.
• The base coat must be allowed to dry/cure, 2- • On completion of the installation, external
3 days approx. (depending on drying fittings, rainwater goods, removed wiring etc.
conditions) prior to the application of the are fixed through the system into the
RockShield masonry sealer. substrate in accordance with the Certificate
• RockShield masonry Sealer (a premixed acrylic holder’s instructions.
resin primer base) is applied by roller painting • All necessary post-application inspections
and should be allowed to dry for approximately should be performed and the Rockwool
12 hours (minimum) prior to the application of RockShield documentation (check/sign-off
the Finishing Coat. This sealer prevents sheets and provision of the
penetration of impurities from the adhesive Maintenance/Homeowners manual and project
into the render, protects and reinforces the specific documentation to the client)
substrate, and increases the bond strength completed accordingly.
between the render and the substrate.

Certificate No. 10/0355 / RockShield External Wall Insulation System 8


Figure 1.
ROCKSHIELD - External Thermal Insulation Composite System
Soffit detail

1 Block work / Substrate

2 RockShield Adhesive Mortar

3 RockShield Dual Density MW Insulation (manufactured form molten rock)

4 RockShield TC mortar

5 RockShield Universal Reinforcement Mesh

6 RockShield Silcoplast Top Coat

7 Seal Tape 2D 15/12-5

8 PVC Stop Bead

9 Ventilation to be maintained / replaced as required

10 RockShield TID Anchor

Certificate No. 10/0355 / RockShield External Wall Insulation System 9


Figure 2.
ROCKSHIELD - External Thermal Insulation Composite System
Insulation below ground level

1 Blockwork / Substrate
2 RockShield Adhesive mortar
3 RockShield Dual Density Insulation
4 RockShield Silcoplast Top Coat
5 RockShield TC Mortar
6 RockShield Universal Reinforcement Mesh
7 RockShield Silcoplast Top Coat
8 Distance 150mm (minimum)
9 Distance 150mm approx. (to minimise thermal bridging)
10 Distance 100mm minimum (overlap of RockShield Flexyl water barrier on to substrate or
existing water barrier)
11 Drainage stone (30cm x 60cm)
12 Existing DPC
13 RockShield Flexyl as primer and adhesive coat below DPC, (to act as water barrier)
14 HD EPS perimeter plinth board
15 RockShield Flexyl base coat below DPC, (to act as water barrier)

Certificate No. 10/0355 / RockShield External Wall Insulation System 10


Figure 3.
ROCKSHIELD - External Thermal Insulation Composite System
Insulation to existing ground level

1 Block work / Substrate


2 Existing substrate render finish
3 RockShield Adhesive Mortar
4 RockShield Dual Density Insulation
5 RockShield Silcoplast Top Coat
6 RockShield TC mortar
7 RockShield Universal Reinforcement Mesh
8 RockShield Silcoplast Top Coat
9 RockShield starter profile
10 Existing DPC
11 Below DPC (original detail)
12 Seal Tape 2D 15/2-6
13 Seal Tape 2D 15/2-6
14 HD EPS Perimeter Plinth Board
15 RockShield Flexyl as base coat
16 RockShield Universal Reinforcement Mesh
17 Distance 150mm
18 Existing ground level
19 RockShield TID anchor
20 RockShield Aluminium starter
21 RockShield Flexyl as primer and adhesive (to act as water barrier)

Certificate No. 10/0355 / RockShield External Wall Insulation System 11


Figure 4.
ROCKSHIELD- External Thermal Insulation Composite System
Aluminium sill detail

1 Block work / Substrate


2 Existing concrete sill, to be cut in line with existing substrate wall
3 Window Unit and aluminium sill to be compatible so as to provided a fully sealed, flush finished joint at
interface
4 Window Seal tape 2D 20
5 Powder Coated Aluminium Sill profile with end caps. Sill have to have minimum fall of 10 degrees
6 RockShield Adhesive mortar
7 RockShield Dual Density Insulation
8 RockShield TC mortar
9 RockShield Universal Reinforcement Mesh
10 RockShield Silcoplast Top Coat
11 35mm minimum overhang
12 RockShield thermal bridge insulation 20mm min. (e.g. RW lamella)
13 RockShield Flexyl base coat below (to act as secondary water barrier)
14 Seal Tape 2D 15/2-6
15 Sill End Cap

Certificate No. 10/0355 / RockShield External Wall Insulation System 12


Figure 5.
ROCKSHIELD - External Thermal Insulation Composite System
Window reveal

1 Block work / Substrate

2 RockShield Adhesive Mortar

3 Air tightness foil stripe (interface between window frame and substrate)

4 RockShield thermal bridge insulation 20-30mm (e.g. RW lamella) to provided R-value of 0.6m2k/W

5 RockShield Dual Density Insulation

6 Window Frame

7 PVC Stop Bead with integrated compression foam strip

8 RockShield TC mortar

9 RockShield Universal Reinforcement Mesh

10 RockShield Silcoplast Top Coat

Certificate No. 10/0355 / RockShield External Wall Insulation System 13


Figure 6.
ROCKSHIELD - External Thermal Insulation Composite System
Window / Door head detail

1 Block work / Substrate

2 RockShield Adhesive mortar

3 Air tightness foil strip (interface between window frame and substrate)
2
4 RockShield thermal bridge insulation 20-30mm (e.g. RW lamella) to provided minimum R-value of 0.6m K/W

5 RockShield Dual Density Insulation

6 PVC stop bead with integrated compression foam strip

7 RockShield TC mortar

8 RockShield Universal Reinforcement Mesh

9 RockShield Masonry Sealer

10 RockShield Silcoplast Top Coat

11 Window Frame

12 RockShield TID anchor

12 RockShield PVC corner profile incorporating drips to shed water clear of the system

Certificate No. 10/0355 / RockShield External Wall Insulation System 14


Figure 7.
ROCKSHIELD - External Thermal Insulation Composite System
Movement joint detail

1 Block work / Substrate

2 RockShield Adhesive Mortar

3 RockShield Dual Density Insulation

4 Rockwool Lamella or Slab to fill joint

5 RockShield TC mortar with RockShield Universal Reinforcement Mesh

6 RockShield Silcoplast Top Coat

7 PVC- Movement Joint Profile

Certificate No. 10/0355 / RockShield External Wall Insulation System 15


Figure 8.
ROCKSHIELD - External Thermal Insulation Composite System
Arrangement of anchors and corner reinforcement mesh at openings

1 RockShield Dual Density Insulation

2 RockShield Universal mesh strips 200 x 300mm – corner reinforcement at openings

3 RockShield PVC-edge corner profile with reinforcement mesh

4 RockShield TID-Anchors

5 RockShield Starter Profile

6 Below DPC per Figure 2 & 3

Certificate No. 10/0355 / RockShield External Wall Insulation System 16


Part Three / Design Data 3

3. GENERAL within the building. Consideration should be


The system is designed by the Certificate Holder given to maximising improvement of thermal
on a standard or project specific basis. The insulation at window reveals, door openings etc.
design will include for: Adequate provision should be made at design
a) The completion and recording of a site and installation stage for the release of trapped
survey. moisture e.g. above window heads.
b) Evaluation and preparation of substrate.
c) Minimising risk of condensation in accordance When designed and installed in accordance with
with recommendations of BS this Certificate, the systems will satisfy the
5250:2011+A1:2016 Code of practice for requirements of TGD to Part L of the Building
control of condensation in buildings. This Regulations. The design shall include for the
includes the use of approved elimination/minimising of cold bridging at window
Rockwool/RockShield incorporating the and door reveals, eaves and at ground floor level
requirements of SR 54:2014 Code of practice in compliance with Acceptable Construction Details
for the energy efficient retrofit of dwellings published by the DHPLG.
and, where possible, meeting all of the
Acceptable Construction Details published by The system is intended to improve the weather
the DHPLG. resistance of the external walls. Seals to windows
d) Thermal insulation provision to TGD to Part L and doors shall be provided in accordance with
of the Building Regulations 1997 to 2017. the project specific site plan and the Acceptable
e) Resistance to impact and abrasion. Construction Details. Care should be taken to
f) Resistance to thermal stresses. ensure that any ventilation or drainage openings
g) Resistance to wind loading. are not obstructed.
h) Design of fixings to withstand design wind
loadings, using a safety factor of 3 (three) for In areas where electric cables can come into
mechanical fixings and a safety factor of 9 contact with expanded polystyrene, in
(nine) for adhesive. In addition, fixings accordance with good construction practice, all
around window and door openings shall be at PVC sheathed cables should be run through
a maximum of 400mm centres in each board ducting or be re-routed. Domestic gas
or section of board so as to provide positive installations must not be adversely affected by
and robust restraint over the life of the the fitting of external insulation. If the external
system. insulation has an impact on the gas service
i) The design for wind loading on building line/meter location, then Bord Gáis Networks
greater than two stories should be checked must be contacted so that a suitable solution can
by a chartered engineer in accordance with be achieved. If altering a gas installation, a
Eurocode 1: I.S EN 1991-1-4:2005 General Registered Gas Installer (RGI) must be
actions- Wind actions. employed.
j) Design for fire resistance, fire spread and fire
stopping. As defined in Cl. 4.2 and 4.3 of this The durability of the render systems is influenced
Certificate. by the colour of the render used. The Certificate
k) Design of a water management system to Holder recommend that where renders are used
prevent ingress of water at movement joints, in thermal insulation systems, dark colors with a
windows, doors, openings for services etc. reflection coefficient of scattered light below 20%
Particular attention is required to ensure that should be avoided. The use of dark color renders
window and sill design are coordinated to for such applications should not exceed 10% of
achieve a fully integrated design as shown in facade surface. This should be considered when
Figure 4. choosing the finishing coat to be used.
l) Movement joints. Exceptions include north facing or shaded walls.
m) A site specific maintenance programme for In case of the doubt, the advice of the Certificate
inclusion in the home owner’s holder should be sought.
documentation.
n) Durability requirements. In locations where frost heave is likely to occur,
plinth insulation must be kept 10mm above
Detailing and construction must be to a high ground level.
standard to prevent the ingress of water and to
achieve the design thermal performance. Window
details should be designed such that, where
possible, they can be removed and replaced from

Certificate No. 10/0355 / RockShield External Wall Insulation System 17


Part Four / Technical Investigations 4

4.1 STRENGTH AND STABILITY


4.1.1 Wind Loading. Table 2 –Rockwool RockShield ETICS System
The Rockwool RockShield External Wall Impact Resistance
Insulation System can be designed to
withstand the wind pressures (including Impact Resistance
suction) and thermal stresses in Rendering System:
Using one layer of
Insulation, Base Coat, and
accordance with the Building Regulations RockShield Universal
Finishing Coat indicated
1997 to 2017. The design for wind loading Reinforcement Mesh
on building greater than two stories should
be checked by a chartered engineer in
accordance with Eurocode 1 Actions on RockShield Dual
Density MW panels
Structures: I.S EN 1991-1-4:2005.
+ RockShield TC Mortar
General Actions- Wind Actions. A general Category II
Base Coat (with mesh)
factor of safety of 1.5 is applied to design + RockShield Siloplast
wind loads. Top Coat

4.1.2 Impact Resistance


a/ The RockShield system (utilising a base 4.2 BEHAVIOUR IN RELATION TO FIRE
coat thickness of 5- 6mm, a single layer of a) The external surfaces of the system are
Universal Reinforcing Mesh and a finishing classified as Class O as per BuildingRegulations
coat of RockShield Siloplast has been Technical Guidance Document Part B 2017
tested to show a Category II Impact Clause A12.
Resistance classification can be achieved. b) The system as described has been assessed
See Table 2. against the requirements of Building
Regulations 2017 Technical Guidance
Impact Resistance Classifications are Document B Fire Safety Cl 4.1.5, taking into
defined in ETAG 004 Cl 6.1.3.3 Table 8, as consideration:
follows: - data from fire testing including fire testing in
Category I: A zone readily accessible at accordance with BS 8414-1: 2005 Fire
ground level to the public and vulnerable Performance of external cladding systems.
to hard impacts but not subject to Test methods for non-load bearing external
abnormally rough use. There are no cladding systems fixed to and supported by a
restrictions on the use of Category I structural steel frame.
Systems. - the performance criteria set in BRE 135:2003
Category II: A zone liable to impacts from Fire performance of external thermal insulation
thrown or kicked objects, but in public for walls of multi-storey buildings. The
locations where the height of the system systems are appropriate for the uses without
will limit the size of the impact; or at lower restriction as described in Cl.4.1.5 of Part B of
levels where access to the building is TGD to the building regulations.
primarily to those with some incentive to
exercise care. Class II excludes use on 4.3 THERMAL INSULATION
wall at ground level adjacent to a public Assessments were carried out to verify that the
footpath, but includes use on properties requirements of Part L of the Building Regulations
with their own private, walled in garden. 1997 to 2017 can be achieved using the
Category III: A zone not likely to be RockShield External Wall Insulation System.
damaged by normal impacts caused by
people or by thrown or kicked objects. The manufacturer’s declared thermal conductivity
Class III is taken to excluded the use on values (λ 90/90) taken from their CE Marking
any wall at ground level. Declarations of Performance for the RockShield
dual density insulation is 0.036W/mK.
Note: The above classifications do not
include acts of vandalism. Table 3 shows various insulation thickness on
typical wall constructions and the corresponding
b/ The design should include for preventing U-Value (in W/m2K) that can be achieved.
damage from impact by motor vehicles or
other machinery. Preventative measures Calculation of U-Values will be required on
such a provision of protective barriers, or individual projects to confirm a U-Value of 0.27
kerbs, should be considered. W/m2K has been achieved, based on the wall
construction and the insulation used.

Certificate No. 10/0355 / RockShield External Wall Insulation System 18


Table 3: Typical U-values (W/m2K)

Thickness of ECAP Insulation (mm)


Existing Wall Structure
None 100 110 120 150 180 200

215mm Dense Block on Flat 2.60 0.31 0.29 0.27 0.22 0.18 0.17

215mm Medium Density Block on Flat 1.60 0.29 0.27 0.25 0.21 0.18 0.16

215mm Hollow Block 2.32 0.31 0.28 0.26 0.22 0.18 0.16
Block Cavity Wall – 100mm unventilated cavity
1.74 0.30 0.27 0.25 0.21 0.18 0.16
(No insulation in cavity)
Brick / Block Cavity Wall 100mm unventilated cavity
1.74 0.29 0.27 0.25 0.21 0.18 0.16
(No insulation in cavity)
Block 100mm Cavity Wall with Rockwool Energy
0.34 0.17 0.17 0.16 0.14 0.13 0.12
Saver full fill CWI

These values are based on the following construction (External to Internal):


• Render on existing concrete block work -19mm (not on brickwork)
• Block work, dense 2000kg/m³ (440x215x100) - 215mm
• Block work, medium dense 2000kg/m³ (440x215x100) -215mm
• Hollow block work -2000kg/m³ (440x215x100) -215mm
• Existing Render (BS5250) -19mm
• Existing Plaster, gypsum (BS5250) -13mm

Procedure (DEAP) Building Energy Rating (BER)


The thermal conductivity (λ) value of the calculation.
insulation to be used in all U-value calculations
must be the λ90/90 value. Alternatively if all junctions can be shown to be
equivalent or better than the Acceptable
When the ETICS system is to be applied to a Construction Details, published by the DoEHLG
masonry cavity wall construction, consideration then the improved ‘y’ factor of 0.08 can be used
should be given to the treatment of the i.e. R value = 0.6m2K/W for window/door
ventilated cavity. In order ensure the thermal reveals.
effectiveness of the external insulation system, it
is critical to eliminate airflow within the cavity Where either of the above options are shown to
void. It is essential to seal the cavity to achieve be valid, or when the required values can not be
an unventilated air layer. This eliminates heat achieved, all relevant details should be recorded
losses due to airflow within the cavity on the ‘Certificate of Compliance’ for that project
circumventing the external insulation system. for use in future BER calculations.
Best practice is to fill the cavity void with an
NSAI Agrément approved Cavity Wall Insulation ‘Ψ’ values for other junction outside the scope of
(CWI) system. Ventilation to the building must be this certificate should be assessed in accordance
maintained in accordance with the requirements with the BRE IP1/06 “Assessing the effects of
of TGD to Part F of the Building Regulations 1997 thermal bridging at junctions and around
to 2017. openings” and BRE Report BR 497 “Conventions
for calculating linear thermal transmittance and
4.4 LIMITING THERMAL BRIDGING temperature factors” in accordance with appendix
The linear thermal transmittance ψ (Psi) D of TGD to Part L of the Building Regulations
describes the heat loss associated with junctions 1997 to 2017.
and around openings.
4.5 CONDENSATION RISK
Window and door reveal design used on the Areas where there is a significant risk of
RockShield External Thermal Insulation condensation due to high levels of humidity
Composite Systems have been assessed and should be identified during the initial site survey.
when detailed in accordance with this certificate,
can meet the requirements of Table D1 of 4.5.1 Internal Surface condensation.
Appendix D of TGD to Part L of the Building When improving the thermal performance of the
Regulations 1997 to 2017. When all bridged external envelope of a building through the use
junctions within a building comply with the of external wall insulation, designers need to
requirements of Table D1 of appendix D of TGD consider the impact of these improvements on
to Part L, the improved ‘y’ factor of 0.08 can be other untouched elements of the building. As
entered into the Dwelling Energy Assessment discussed in section 4.5 of this certificate

Certificate No. 10/0355 / RockShield External Wall Insulation System 19


thermally bridged section of the envelope such as compatible with the original system and that the
window jambs, sills and eves will experience a water vapour transmission or fire characteristics
lower level of increased thermal performance. are not adversely affected.
The degree of improvement to these junctions
can be limited due to physical restrictions on site Sealants shall be subject to regular inspection (at
i.e. footpaths, soffit boards or hinges for least annually). They should be replaced as
windows. required and fully replaced every 18 to 20 years
to maintain performance.
When bridged junctions meet the requirements of
TGP L appendix D table D1, the coldest internal 4.7 WEATHERTIGHTNESS
surface temperature will satisfy the requirements When designed and detailed in accordance with
of section D2, namely that the temperature this Certificate, the system will prevent moisture
factor shall be equal to or greater than 0.75. As a from the ground coming in contact with the
result best practice will have been adopted in insulation. See Figures 2 and 3.
order to limit the risk of internal surface
condensation which can result in dampness and The external render has adequate resistance to
mould growth. water penetration when applied in accordance
with the Certificate holder’s instructions.
When site limiting factors give rise to
substandard level of insulation at bridged Joint designs, sealant specifications and
junctions, guidance should be sought from the recommendations for detailing at windows and
certificate holder as to acceptable minimum doors were assessed and are considered
requirements. adequate to ensure that water penetration will
not occur, assuming that regular maintenance is
4.5.2 Interstitial Condensation carried out in accordance with the Certificate
An interstitial condensation risk analysis will be holder’s instructions. See Figure 4 - 6.
carried out by the Certificate Holder in
accordance with BS 5250:2011+A1:2016, and 4.8 DURABILITY
the design modified as appropriate to reduce the 4.8.1 Design Life
risk of interstitial condensation to acceptable An assessment of the life of the system was
levels. carried out. This included an assessment of:
• Design and installation controls;
4.5.3 Ventilation • Proposed building heights;
When installing the external insulation system, • Render thickness and specification;
the works to be undertaken must not • Material specifications, including insulant,
compromise the existing ventilation provisions in mesh, beading and fixings specifications;
the home, including the ventilation of suspended • Joint design;
timber floors, where existing vents must be • Construction details;
sleeved across the rising wall and sealed. • Maintenance requirements.

4.6 MAINTENANCE The assessment indicates that the system should


Adequate provision should be made for access remain effective for at least 30 years, providing
and maintenance over the life of the system. that it is designed, installed and maintained in
accordance with this Certificate. Any damage to
The system shall be inspected and maintained in the surface finish shall be repaired immediately
accordance with the Certificate holder’s and regular maintenance shall be undertaken as
instructions, as detailed in their Repair and outlined in Section 4.7 of this Certificate.
Maintenance Method Statement, which is
incorporated into the Home Owner’s Manual. 4.8.2 Aesthetic Performance
As with traditional renders, the aesthetic
Necessary repairs should be effected immediately performance of the systems, e.g. due to
and should be carried out in accordance with the discolouration, soiling, staining, algal growth or
Certificate holder’s instructions. lime bloom, is dependent on a range of factors
such as:
Repairs to plumbing etc. should also be carried • Type, colour and texture of surface finish;
out as required to prevent deterioration or • Water retaining properties of the finish;
damage, and to protect the integrity of the • Architectural form and detailing;
system. • Building orientation/elevation;
• Local climate/atmospheric pollution.
Synthetic finishes may be subject to aesthetic
deterioration due to exposure to UV light. They Adequate consideration should be given at the
should be re-painted every 18 to 20 years to design stage to all of the above to ensure that
maintain appearance. Care should be taken to the level of maintenance necessary to preserve
ensure that the synthetic finish used is the aesthetics of the building is acceptable.

Certificate No. 10/0355 / RockShield External Wall Insulation System 20


4.9 PRACTICABILITY 4.11 OTHER INVESTIGATIONS
The practicability of construction and the (i) Existing data on product properties in relation
adequacy of site supervision arrangements were for fire, toxicity, environmental impact and
assessed and considered adequate. The project the effect on mechanical strength/stability
specific designs and method statements for and durability were assessed.
application, inspection and repair were reviewed
and found to be satisfactory. (ii) The manufacturing process was examined
including the methods adopted for quality
4.10 TESTS AND ASSESSMENTS WERE control, and details were obtained of the
CARRIED OUT TO DETERMINE THE quality and composition of the materials
FOLLOWING used.
• Structural strength and stability.
• Behaviour in relation to fire. (iii) Special building details (e.g. ground level,
• Impact resistance. window and door openings, window sill and
• Pull-out resistance of fixings. movement joints) were assessed and
• Thermal resistance. approved for use in conjunction with this
• Hygrothermal Behaviour Certificate.
• Condensation risk.
• Site erection controls. (iv) Site visits were conducted to assess the
• Durability of components. practicability of installation the history of
• Dimensional stability of insulants. performance in use of the product.

Part Five / Conditions of Certification 5

5.1 National Standards Authority of Ireland (f) the registration and/or surveillance fees due
("NSAI") following consultation with NSAI to NSAI Agrément are paid.
Agrément has assessed the performance and
method of installation of the product/process and 5.2 The NSAI Agrément mark and certification
the quality of the materials used in its number may only be used on or in relation to
manufacture and certifies the product/process to product/processes in respect of which a valid
be fit for the use for which it is certified provided Certificate exists. If the Certificate becomes
that it is manufactured, installed, used and invalid the Certificate holder must not use the
maintained in accordance with the descriptions NSAI Agrément mark and certification number
and specifications set out in this Certificate and in and must remove them from the products
accordance with the manufacturer's instructions already marked.
and usual trade practice. This Certificate shall
remain valid for five years from date of latest 5.3 In granting Certification, the NSAI makes no
revision so long as: representation as to;

(a) the specification of the product is unchanged. (a) the absence or presence of patent rights
subsisting in the product/process; or
(b) the Building Regulations 1997 to 2017 and
any other regulation or standard applicable to the (b) the legal right of the Certificate holder to
product/process, its use or installation remains market, install or maintain the product/process;
unchanged. or

(c) the product continues to be assessed for the (c) whether individual products have been
quality of its manufacture and marking by NSAI. manufactured or installed by the Certificate
holder in accordance with the descriptions and
(d) no new information becomes available which specifications set out in this Certificate.
in the opinion of the NSAI, would preclude the
granting of the Certificate. 5.4 This Certificate does not comprise
installation instructions and does not replace the
(e) the product or process continues to be manufacturer's directions or any professional or
manufactured, installed, used and maintained in trade advice relating to use and installation which
accordance with the description, specifications may be appropriate.
and safety recommendations set out in this
certificate.

Certificate No. 10/0355 / RockShield External Wall Insulation System 21


5.5 Any recommendations contained in this
Certificate relating to the safe use of the certified
product/process are preconditions to the validity
of the Certificate. However the NSAI does not
certify that the manufacture or installation of the
certified product or process in accordance with
the descriptions and specifications set out in this
Certificate will satisfy the requirements of the
Safety, Health and Welfare at Work Act 2005, or
of any other current or future common law duty
of care owed by the manufacturer or by the
Certificate holder.

5.6 The NSAI is not responsible to any person


or body for loss or damage including personal
injury arising as a direct or indirect result of the
use of this product or process.

5.7 Where reference is made in this Certificate


to any Act of the Oireachtas, Regulation made
thereunder, Statutory Instrument, Code of
Practice, National Standards, manufacturer's
instructions, or similar publication, it shall be
construed as reference to such publication in the
form in which it is in force at the date of this
Certification.

Certificate No. 10/0355 / RockShield External Wall Insulation System 22


NSAI Agrément

This Certificate No. 10/0355 is accordingly granted by the NSAI to Rockwool Limited
on behalf of NSAI Agrément.

Date of Issue: December 2010

Signed

Seán Balfe
Director of NSAI Agrément

Readers may check that the status of this Certificate has not changed by contacting NSAI
Agrément, NSAI, 1 Swift Square, Northwood, Santry, Dublin 9, Ireland. Telephone: (01) 807
3800. Fax: (01) 807 3842. www.nsai.ie

Revisions
16th January 2018: References to Building Regulations and standards updated.

Certificate No. 10/0355 / RockShield External Wall Insulation System 23

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