Educational Services
Centrifugal Pump Repair Data Form
Initiation Date: ____________________ Work Order No.: ____________________
Equipment No.: ___________________ Service: ___________________________ Plant Location: ____________________
Mfr./Model/Serial No.: ____________________________________________________________
Reason for Repair:____________________________________________________________________________________________________
Observations Prior to Failure: __________________________________________________________________________________________
Tagged for
Pump Decontaminated: Yes No Initials: _____________ Hazardous Materials: Yes No Initials: _________
Impeller Clearance (in.) Before After Comments
Impeller Front to Case
Impeller Back to Rear Cover
Performed by: Date:
Wear Ring Condition
Stationary (pump) f r
Rotating (impeller) f r
Performed by: Date:
DIAL INDICATOR CHECKS
Shaft end play should be measured as a check on the thrust
bearing and its fit in the housing.
Total indicated end play should be .002” TIR
max.
Radial deflection - should be measured to check the condition of the
bearings and their fit in the housing and on the shaft.
If more than .002” TIR, investigate bearing and
bearing fits. Especially the bore for the radial
bearing fit.
Shaft run-out should be measured to be sure the shaft is straight and Impeller
round.
If the run-out exceeds .002” TIR, remove the
shaft or sleeve and straighten or replace. Coupling
Stuffing box face perpendicularity can cause the stationary seat to be
out-of-square with the shaft.
If exceeds .003” TIR, review seal chamber
condition and check bearing frame adapter face.
Bearing frame adapter face = ______
Concentricity of seal gland register
If exceeds .005” TIR, review seal chamber
condition and check bearing frame adapter pilot.
Bearing frame adapter pilot = _____
Performed by: Date:
Actual tolerances are dependent on the size of the pump and pump manufacturer tolerances.
Flowserve Educational Services Copyrighted material Used by Permission
Educational Services
Centrifugal Pump Repair Data Form
BEARING FITS Manufacturer Actual Reading Comments
Tolerance
Outboard Bearing Bearing
Bearing / shaft Shaft
Thrust Bearing Fit
Inboard Bearing Bearing
Bearing / shaft Shaft
Radial Bearing Fit
Outboard Bearing Bearing
Bearing / Housing Housing
Thrust Bearing Fit
Inboard Bearing Bearing
Bearing / Housing Housing
Radial Bearing Fit
Performed by: Date:
MECHANICAL SEAL INSTALLATION
Manufacturer: Size: Type: Single. Dual
Setting dimension: Drawing No.: ID No.: ________________________
Bench Tested at Psig liquid / air
Performed by: Date:
SHAFT ALIGNMENT
Pipe Strain: Comments
Suction = Acceptable Corrective action needed _____________________________________________
Discharge = Acceptable Corrective action needed _____________________________________________
Shaft Alignment Check (see alignment worksheet) Vertical Offset = ________________________
Reverse Dial Indicator Method
The motor and pump shaft should be aligned within 0.0005” multiplied Horizontal Offset = ________________________
by the coupling span.
Shim Quantity Used: Comments:
Front
Right _________________ Left ___________________
Back
Right _________________ Left ___________________
Hot Alignment Check (see alignment worksheet) Comments:
Driver Offset = _______________________________
Vertical Offset = _______________________________
Horizontal Offset = _______________________________
Performed by: Date:
Flowserve Educational Services Copyrighted material Used by Permission