Concrete Engineering Products Berhad

(Co. No. 88143-P)

CEPCO PC Poles
Structural Details

Concrete Engineering Products Berhad

(Co. No. 88143-P)

HEAD OFFICE
Tingkat 22, Menara Promet, Jalan Sultan Ismail,
P.O. Box 11919, 50762 Kuala Lumpur.
Tel: +6 (03) 2144 1066 Fax: +6 (03) 2144 4885

SG PETANI FACTORY &

WIRE ARRANGEMENT DRAWING
NORTHERN BRANCH SALES OFFICE
Lot 63, Bakar Arang Industrial Estate,
08000 Sungai Petani, Kedah.
Tel: +6 (04) 421 0891, 421 5587, 422 3548
Fax: +6 (04) 422 1263

PASIR GUDANG FACTORY &

SOUTHERN BRANCH SALES OFFICE
PLO 337, Jalan Suasa,
Pasir Gudang Industrial Estate,
81700 Pasir Gudang, Johor.
Tel: +6 (07) 251 1048, 251 1050, 252 3110
Fax: +6 (07) 251 4066
SECTIONAL DRAWING AT G.L.
RAWANG FACTORY
PT 643, Batu 20, Jalan Ipoh,
48000 Rawang, Selangor Darul Ehsan.
STRUCTURAL DRAWINGS
Tel: +6 (03) 6091 4201, 6091 4314
Fax: +6 (03) 6091 4287
STANDARD POLE PROPERTIES
Dimensions PC Wire NT Wire Design
(Nos.) (6.0 mm Ø) Embedded Design Nominal NILAI FACTORY
Pole Length Top End Bottom End Bending
Length (m) Load Weight Lot 7106, Kaw. Perindustrian Nilai,
Marking (m) Diameter Diameter Moment
7.1Ø 9.0Ø L1 L2 EL (kN) (kg)
L DT (mm) DB (mm) (kg-m) 71800 Nilai, Negeri Sembilan.
7.5M-1.1 KN 7.5 100 175 4 - 4.0 - 1.30 1.1 650 220 Tel: +6 (06) 799 2841, 799 2842
7.5M-2.0 KN 7.5 140 240 4 - 4.0 - 1.30 2.0 1190 350 Fax: +6 (06) 799 2839
9.0M-2.0 KN 9.0 140 260 4 - 5.0 3.5 1.50 2.0 1450 450
10M-5.0 KN 10.0 190 323

Poles of other specifications can be manufactured on order

- 8 4.0 - 1.70 5.0 4030 780
SIRIM
CERTIFIED TO MS ISO
9001:2000
Prestressed Spun
Registration No. AR0126,
AR0318, AR0989 &
AR0367
Concrete Piles and Poles
 Concrete Engineering Products Berhad
(Co. No. 88143-P)

CEPCO PHC Piles CEPCO PHC Piles CEPCO PHC Piles

Structural Details Structural Properties (Grade 80) Typical Connection Details
REINFORCEMENT DETAILS WELDED JOINT DETAIL CLASS A ( Effective Prestress ≥ 4.0 N/mm 2 ) Outer
HT REINFORCEMENT DETAILS

Outer Moment Calculated *Allowable Dia. of CEPCO PHC Piles H

Wall Length PC Bar Area of Nominal Effective Pile D (mm)
Diameter of Inertia Bending Moment Axial Diam L
Thickness L Concrete Weight Prestress (mm) Numbers
D Diam Num Area Concrete Cracking Ultimate Load (mm) (mm)
(mm) (m) (cm2) (kg/m) (N/mm2)
(mm) (mm) (pcs) (cm2) (cm4) (t-m) (t-m) (t) 250 15 4 600 75
300 60 6-12 7.1 6 2.40 452 34,608 2.1 3.5 85 118 4.9 300 15 5 600 75
350 15 6 750 75
350 60 6-12 7.1 6 2.40 547 59,925 2.8 4.1 104 142 4.1
400 20 4 900 75
400 65 6-12 7.1 8 3.20 684 99,577 4.2 6.3 129 178 4.4
450 20 5 900 75
450 70 6-12 7.1 10 4.00 836 155,956 6.0 8.9 158 217 4.5
500 20 6 1050 75
500 80 6-12 7.1 12 4.80 1,056 241,199 8.1 11.8 200 274 4.3 600 20 7 1200 75
600 90 6-12 9.0 12 7.68 1,442 483,427 14.6 22.7 270 375 4.9 700 25 7 1350 75
800 25 8 1500 75
CLASS B ( Effective Prestress ≥ 5.0 N/mm 2 )
900 25 9 1650 75
Outer Moment Calculated *Allowable 1000 25 10 1800 75
Wall Length PC Bar Area of Nominal Effective
Diameter of Inertia Bending Moment Axial
Thickness L Concrete Weight Prestress NOTES:-
D Diam Num Area Concrete Cracking Ultimate Load 1. The above recommendation is applicable for standard spun piles not
(cm2) (N/mm2)
(mm)
(mm) (m)
(mm) (pcs) (cm2) (cm4) (t-m) (t-m) (t)
(kg/m)
Selection of Pile Hammer 2.
subjected to tensile load.
In-situ con crete plug for marine piles has to be designed based on
250 55 6-12 7.1 6 2.40 337 17,289 1.5 3.0 62 88 6.3 required loading.

300 60 6-12 7.1 7 2.80 452 34,608 2.3 4.1 84 118 5.6
350 70 6-15 7.1 9 3.60 616 64,115 3.5 6.2 115 160 5.3
400 80 6-15 9.0 8 5.12 804 109,378 5.4 10.1 149 209 5.8
450 80 6-15 9.0 8 5.12 930 166,570 6.8 11.4 174 242 5.1
500 90 6-15 9.0 10 6.40 1,159 255,324 9.4 15.8 217 301 5.1
600 100 6-15 9.0 14 8.96 1,571 510,509 16.0 26.5 293 408 5.2
9.0 / 20 / 12.80/
700 110 6-36 2,039 918,012 25.7 43.5 379 530 5.6
10.7 14 12.60
800 120 6-36 10.7 18 16.20 2,564 1,527,870 37.8 63.9 475 666 5.7
900 130 6-36 10.7 20 18.00 3,145 2,397,074 50.1 79.9 587 818 5.2 TYPICAL ARRANGEMENT OF PILE
1000 140 6-36 10.7 24 21.60 3,782 3,589,571 67.5 106.5 706 983 5.2 CUSHION BLOCKS

WELDED JOINT DETAIL CLASS C ( Effective Prestress ≥ 7.0 N/mm 2 )

RECOMMENDED HAMMER SIZES
Outer Moment Calculated *Allowable
Wall Length PC Bar Area of Nominal Effective
Diameter of Inertia Bending Moment Axial Hydraulic Hammer Weight
Thickness L Concrete Weight Prestress Pile 3T 3T - 5T 7T - 9T 9T - 12T 12T - 16 T 16T - 20T
(tons)
D Diam Num Area Concrete Cracking Ultimate Load Diameter (mm)
(mm) (m) (cm2) (kg/m) (N/mm2)
(mm) (mm) (pcs) (cm2) (cm4) (t-m) (t-m) (t) 250, 300 X
400 80 6-15 9.0 12 7.68 804 109,378 6.7 15.1 144 209 8.1 350 X
450 80 6-15 9.0 12 7.68 930 166,570 8.4 17.0 169 242 7.2 400 X
450 X X
500 90 6-15 9.0 16 10.24 1,159 255,324 12.1 25.2 209 301 7.6
500 X
9.0/ 20/ 12.80/
600 100 6-30 1,571 510,509 19.3 37.9 286 408 7.1 600 X X
10.7 14 12.60
700 X X
9.0 / 28/ 17.92/
700 110 6-36 2,039 918,012 31.0 62.1 368 530 7.6 800 X X
10.7 20 18.00
DETAIL ‘Y’ 800 120 6-36 10.7 24 21.60 2,564 1,527,870 44.0 85.2 466 666 7.3 900 X
1000 X
a = EFFECTIVE THROAT THICKNESS 900 130 6-36 10.7 28 25.20 3,145 2,397,074 59.8 111.8 573 818 7.0
PLUS 2mm CORROSION ALLOWANCE Range of Working Load (Tonne) 40-60 40-140 80-230 140-320 200-420 280-500
1000 140 6-36 10.7 36 32.40 3,782 3,589,571 83.5 159.7 685 983 7.4
NOTES:-
Note **** In compliance with MS 1314 : Part 4 : 2004 – Precast Concrete Piles (subject to change without prior notice) 1. The above table gives the general recommendation for hydraulic hammer sizes.
& modified to suit BS 8004 : 1986 – Code of Practice for Foundations 2. The actual hammer selection will depend on the pile length, bearing capacity and ground conditions.
and also BS 8110 : 1985 – Structural use of Concrete