A2W Installation

Contents

Installation condition
Limitation (Indoor unit)
Limitation (Outdoor unit)
Installation
Installing the indoor unit
Connect indoor unit to the climate system
Install climate system components
Install the refrigerant pipes
Electrical wiring
Optional setting
Others

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System

ClimateSystem
Radiator System, Underfloor Heating System
Fan Convector System

Hot water system

Indoor Unit

Outdoor Unit

External heat source:

Solar,Gas,Oil,Wood or
other sources

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Requirements

4
Installation condition

Limitations (Indoor Unit) : All model

[1] Select the location
(1) It is recommended that indoor unit is installed in a room with
existing floor drainage. (e.g. boiler room, utility room)

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Installation condition
Limitations (Indoor Unit) : All model
[1] Select the location
(2) Install indoor unit to firm surface, preferably concrete floor or
foundation. For wall mount unit, the surface must be firm, flat and
vertical, preferably a concrete wall.

140kg without 60kg without

water & 270 L water
tank capacity

HMS140V
(Wall mounted type)
HMA100V
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Installation condition

Limitations (Indoor Unit) : All model

[1]Select the location
(3) Install indoor unit with its back to an outside wall
ideally in a room where noise is acceptable. If not, avoid
placing it against a wall next to a bedroom or living room.

(4) Route the pipes properly and do not fixed to a wall next to
a bedroom or living room to avoid noise transmission and
vibration.

Prevent a solid-borne noise from the unit or piping through

the wall

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Installation condition
Limitations (Indoor Unit): HMA100V / VM

220 mm 1. Provide at least 220mm above

and 1000mm free space in front
Front of the product for service.
2. Align the unit using the
adjustable feet to level.

1,000
mm

Adjustable feet
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Installation condition

Limitations (Indoor Unit):HMS140V

500 mm 1. Provide approx 1000mm free
Front space in front of product.
2. Provide 500mm free space
above, below, and left side of
the product.
3. Install tank unit and its piping to
indoor unit in order to avoid icing
500 even if HW application is not
1000
mm
mm used.

500 mm

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Installation condition

Limitations (Indoor Unit):HMS140V

The temperature sensor and pressure sensor are located behind
the expansion vessel. We should ensure to keep enough service
space on the left side of the unit.

We should access to
some sensors from
left side

inside

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Installation condition

Limitations (Tank unit):MT300,MT500,HT30

1. Provide approx 600mm (RHS)

free space in order to pull out
immersion heater for
replacement.
600
mm

600
mm

HT30
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Installation condition
Limitations (Outdoor unit) Same as A2A
[1] Select the location
・A place where drain water can be disposed without any trouble
・A place where the neighbours don’t concern the noise or exhaust air
from outdoor unit
・A place where chemical substances like sulfic gas, chloric gas, and
alkali including ammonia, will not be generated and not remain.
・A place where strong wind will not blow against the outlet air blow of
the unit
・A place where snow will not accumulate.

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Installation condition
Same as A2A
Limitations (Outdoor unit)
[1] Select the location
・If the unit installed in the area where the snow will accumulate,
following measures are required.

(1) Install the unit (2) Provide a snow (3) Install the unit
on the base hood under eaves or
Dimension is mentioned in provide the roof
’10-HM-T-149 P.220
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Installation condition (bitter conditions)

Same as A2A
Limitations (Outdoor unit)
[1]Select the location
・SW3-1 : When this switch is turned ON, the unit will run in the defrost
mode more frequently.
・SW3-2 : When this switch is turned ON, the outdoor unit fan will run for
10 seconds in every 10 minutes, when outdoor temperature
falls to 3 ℃ or lower and compressor is not running.

FDCW71VNX FDCW100VNX
FDCW140VNX
14
Installation condition
Limitations (Outdoor unit) Same as A2A
<Sample of snow accumulated area>

Alarm No70, No77 or E14 will be occurred

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Installation condition

Same as A2A
Limitations (Outdoor unit)
In case of location near the seaside.
The distance is only reference.
The range depends on the wind strength and direction.
Anywhere in the small island are involved Salt damage area.
Non direct Direct sea
sea breeze breeze
Outdoor Unit

Sea

More than 500 m @ weak wind district

More than 3 km @ strong wind district
More than 1 km @ weak wind district
More than10km @ strong wind district

Installing near the sea-shore is not recommended.

Sea breeze cause corrosion on every parts of the unit.

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Installation condition

Limitations (Outdoor unit)

We recommend to
keep more than 250
mm for service
X2 reasons 1. Adequate operation
2. Service space

17
Installation condition

Limitations (Outdoor unit) Piping limitation

Restrictions Dimensional restrictions

71VNX-A 100VNX-A 140VNX-A
One-way pipe length of refrigerant piping (L) 30m or less 30m or less 30m or less

Elevation difference Outdoor unit is

7m or less
between indoor and positioned higher (H)
outdoor units (H) Outdoor unit is
7m or less
positioned lower (H)

Caution: Older
100VNX max
piping length (L)
12m or less.

18
Installation

Installation procedure (Step by Step)

1. Install indoor unit on appropriate position. For wall mount type
hang on appropriate position and connect to the tank unit.
2. Connect indoor unit to the climate system including hot and cold
water lines as well as any external heat sources. (See also
docking descriptions)
3. Connect the climate system component
4. Install the refrigerant pipes.
5. Connect current limiter, any centralised load control and external
contacts as well as the cable between indoor unit and outdoor
unit, indoor unit and tank unit.
6. Connect the power supply from main breaker to indoor unit.
7. Follow the commissioning instruction as mentioned technical
manual.

19
Installation

Install the Indoor Unit

[HMS140V]
Hanging the indoor unit on a wall
1. Place the bracket attached onto the
wall.
Choose appropriate size and material
of screw according to the material of
the wall.
2. Hang indoor unit on bracket.
3. Fix indoor unit on bracket with screws
from inside of the unit.
[HMA100V]
1. Install and align the unit using the
adjustable feet to level.

20
Installation

Install the Indoor Unit

[HMS140V]
Hanging the indoor unit on a wall
1. Place the bracket attached onto the
wall.
Choose appropriate size and material
of screw according to the material of
the wall.
2. Hang indoor unit on bracket.
3. Fix indoor unit on bracket with screws
from inside of the unit.

[HMA100V]
1. Install and align the unit using the
adjustable feet to level.

Adjustable feet

21
Installation

Connect indoor unit to the Climate system

22
Installation

Connect indoor unit to Climate system:HMA100V

HW Connections Ref Connection
Pipe size
HW Pipe 22mm
Climate 22mm
system pipe
Climate system

23
Installation
Connect indoor unit to Climate system:HMS140V

Climate system Tank circuit system

Climate System
Supply
XL1

Return from
Tank
XL22
Pipe size
XL2
Tank circuit 25.4mm
Climate System
pipe
Supply to Return
Ref Connection Tank Climate 28mm
system pipe 24
XL21

24
Installation

Connect indoor unit to Climate system:MT300

Tank circuit system Pipe size
HW system 25.4mm
To indoor From indoor pipe
unit unit
Tank circuit 25.4mm
system pipe

XL23 XL24

Cold water
Hot water

Hot water system

25
Installation

2. Connect indoor unit to Climate system:MT500,HT30

Tank circuit system

Hot water
25.4mm
From indoor To indoor
unit unit

28mm

28mm
28mm
25.4mm
28mm Cold water

Hot water system

MT500 HT30

26
Installation
3. Install climate system components
3.1 Install the Safety valve (FL2) and
pressure gauge (BP5) Install FL2 &
BP5 on water
pipe returning to
indoor unit

HT30
Pressure gauge
Safety Valve (FL2)
(BP5) Air vent
valve

HMA100V MT300 MT500

27
Installation

8.2 Expansion vessel

Dimensioning expansion vessel
Internal volume in HMA100V and HMA100VM for calculating
expansion vessel is 270ℓ. The expansion vessel’s volume must
be at least 5 % of the total volume.
HMS14 0V has 18ℓof expansion vessel. which can cover the
total system water volume mentioned in the below table.

Safety relief valve 5 m higher Same 5 m lower

position than vessel level than vessel
System volume [L] 390 330 240

If the system volume exceeds the limit, extra expansion

vessel
is necessary. Install it in the same level and same pre-
pressure Expansion vessel
as the original one. (HMS140V)

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Installation

8.2 Expansion vessel

(4) Initial pressure and max height difference

29
Installation

8.3 Volume Vessel (Buffer – For under-floor heating)

This is required for the minimum configuration.
The volume in the climate system must be at least 35-75 liter.
For systems with under floor cooling/heating at least 70-150 liter is required.
If this is not fulfilled, a volume vessel (buffer) must be installed.
FDCW FDCW FDCW
71 100 140
Min volume without 35 L 50 L 75 L
under floor cooling
Min volume with 70 L 100 L 150 L
under floor cooling

3.4 Relief Valve

A free flow valve is required for some docking options,
which means that an overflow valve must be installed.

30
Installation
8.5 Extra Circulation Pump
When connecting extra circulation pump, the pressure , maximum flow,
minimum flow an other requirements must be met.
Pump capacity must be calculated with carefully.
Connect to X3:1,X3:4,X3:5

FDCW71 FDCW100 FDCW140

Max flow, 0.38 l/s 0.58 l/s 0.79 l/s
climate system
Min flow, 0.19 l/s 0.24 l/s 0.40 l/s If Required flow rateis not
climate system achieved – additional pump
maybe required.
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Installation
Same as A2A
4. Install the refrigerant pipes
4.1 Piping Connections: (All Outdoor unit)
There are 4 punch-out holes to access
the piping directions.
4.2 Pipe size and adequate torque

Note:
1. In tightening the Service valves take care
not to exert excessive torque so not to damage
the inner part of the valve that might cause gas
leakage.
2. Always use two set of Spanners.

32
Installation

4. Install the refrigerant pipes Same as A2A

4.3 Flaring procedure
Ensure that proper Flaring procedure
should be strictly followed to avoid gas
leakage.

33
Installation

4.4 Piping Insulation

1. Use insulation that can withstand 120
degree C
2. Insulation thickness must be 13mm or
more.
3. Insulate both Gas and Liquid pipes.

4.5 Air Tightness Test

34
Installation

4.6 Evacuation procedure: Same as A2A

Evacuation: (For Refrigerant Piping)
Evacuate the system at least 1 hour to ensure that all possible air
and moisture in the system are removed.
The vacuum gauge shows –101kPa or lower (-755 mmHg or lower)
If the gauge reading increased checked for a possible leakage.

35
Installation

5. Electrical Connections
Recommended Fuse rating
Supply HMA100V HMA140V
Voltage
3-phase x 16A 25A
400V
1-phase x 50A 63A
230V

Tank unit

Isolator switch

36
Installation

5. Electrical Connections
5.1 Main power supply: HMA100V X1
3-Phase mains
400V 3AC

1-Phase mains
230V 1AC

X1- Terminal Block

37
Installation

5. Electrical Connections
5.1 Main power supply: HMS140V
3-Phase mains
400V 3AC

X1
1-Phase mains

38
Installation

Communication
5. Electrical Connections signal line
5.2 Indoor unit to Outdoor unit (2.5mm2)
(1) FDCW71VNX/HMA100V
FDCW71VNX

Main power
line (2.5mm2)
HMA100V
(2) FDCW100VNX/HMA100V

FDCW100VNX
Power cable
2.5mm2
Communication
cable 2.5mm2

39
HMA100V
Installation

5. Electrical Connections
5.2 Indoor to Outdoor unit
(3) FDCW140VNX/HMS140V

FDCW140VNX

Communication
Power cable cable size: 1.5mm2
size : 6mm2
HMS140V

FDCW140VNX HMS140V

X2
HMA100V

40
Installation

5. Electrical Connections
5.3 Connecting Indoor to Tank unit (No.1)
(1) HT30/MT300/MT500 – HMS140V

X4

Power cable size : 6mm2

Sensor cable size: 1.5mm2

41
Installation

5. Electrical Connections
5.3 Indoor to Tank unit (No.2) (2) MT300, MT500 – HMS140V

Signal line of temperature sensor

(BT19, BT6)
(3)-1 HT30– HMS140V
AA22-X4

(Careful) Signal line of temperature sensor

(BT19 only)
42
Installation

5. Electrical Connections
5.3 Indoor to Tank unit
(3)-2 HT30 – HMS140V (HT30 does not have tank T/S)
Change the setting of Block HW/Heating (Menu 9.3.14) from
“HW + heating” to “No hot water”
[Default setting]

Immersion Heater
Without this setting, BT6 fault BT6
error will be occurred.
43
Installation

5. Electrical Connections
5.4 Install accessory parts
(1) Outdoor temperature Sensor (2) Current Sensor (Limiter)
Install the outside sensor in the
To prevent the Main fuse of the house
shade on a wall facing North or
to trip. Current sensor is installed to limit
Northwest so not to be affected by
the current depending on the usage. It
the morning sun.
can control the electrical steps and the
Connect the sensor to terminal block
compressor. If necessary, the electrical
X1:1 and X1:2.
steps are disengaged and/or the
compressor frequency is reduced.
Connect the wiring to terminal block
X1:8 to X1:11.

EBV
44
Installation

AA22 EBV Card 5.4 Install accessory parts

Outdoor
Current (3-phase only)
temperatur
sensor
e sensor

L2

L1 L3

Accessory parts
including indoor unit
45
Optional settings

1. Connection of centralised load control/tariff

Tariff A:
The electrical addition (Imm Htr) is disconnected. Connect a
potential free contact function to Terminals X1:5 and X1:7

Tariff B:
The compressor is disconnected. Connect a potential free
contact function to Terminals X1:6 and X1:7

Tariff A and B can be combined the result will be the electrical

output will be disconnected.

46
Optional settings

AA22 EBV Card 2. Connection of centralised load control/tariff

TarifA,
TarifB

47
Optional settings

3. Connection of Room Temperature Sensor (RG10)

The room temperature sensor can be installed to change the flow
temperature as a result the desired room temperature can be attained
(1) The cables of room sensor (RG10) are connected
to terminal X4:1 to X4:3 correctly.

MH-RG10
X4

48
Optional settings

3. Programming of Room Temperature Sensor (RG10)

(2) Sellect Room unit “On” in Menu 9.3.5
(3) Sellect Room sensor type “RG10” in Menu 9.3.6

(4) Sellect the system in Menu 6.2 to be controlled by RG10

[Off, System1, System2, System1+2]
(5) Set point is shown in Menu 6.3 [10 – 30 ℃]
49
Optional settings

4. Other External options:

Heating System 1
Menu 2.4 (External Adjustment)
Connection: X1:3 and X1:4 (AA22)
Dry contact (potential free/non-locking), could be a Thermostat or Timer.
When a contact is made the Heating Curve offset will change by the number of
steps. The value is adjustable between –10 and +10.
Heating System 2
Menu 3.5 (External Adjustment 2)
Connection: X1:14 and X1:15 (AA22)
Extra Hot Water (external contact)
Temporary Extra Hot water can be possible with external contact connected to
X6:1 and X6:2(AA22)
When the contact activates at least one second it will activate and returns to
original setting after 3 hours.
Alarm outputs
External indication of common alarm is possible through relay from terminals
X2:1-2 (AA22)

50
Optional settings

AA22 EBV Card

4. Other External options:
External adjustment

X1

X4

Temperature sensor of 51
heating system 2
Optional settings

AA22 EBV Card 4. Other External options:

External out put

XR2:Alarm output
XR3:Operation output

External extra hot

water input

52
Others

1. Example of external heat source

(1) Connecting piping of external heat source to the unit

From external (XL8)

To external
(XL9)
HMA100V
MT300 MT500
53
Others

1. Example of external heat source:

(2) Connecting temperature sensor (BT24)

Temperature sensor
(BT24)

BP24

HMA100V
Dimension of sensor port
di =Φ11mm L
=78mm MT500
Please use thermal silicon

54
MT300
Others

1. Example of external heat source: Solar

(3) Sample of installation collector

Heat
exchanger

Water
pump

Indoor unit

Controller of pump of external heat source 55

Others

2. Working Tools
Star screw driver for Indoor unit Tools for R410A refrigerant circuit
controller

56
Thank you

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© 2014 MITSUBISHI HEAVY INDUSTRIES AIR CONDITIONING EUROPE, LTD. All Rights Reserved.
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