Professional Documents
Culture Documents
2019
Tender No AGCL/BD/PMC-GHT/OFC/2019/35
COMMERCIAL
TECHNICAL
2 13 of 62 Datasheet for HDPE Duct Modification Please refer Annexure – 1 for Revised Datasheet for HDPE Duct
REPLY TO BIDDER'S PRE-BID QUERIES
Tender No : AGCL/BD/PMC-GHT/OFC/2019/35
As per Datasheet of OFC Pt. No. 21, Internal and Outer Sheath Material is
Pg. 13 of 62 and
1 - OFC Datasheet and Standard Specification no. VPC-SPC-5501 Cl. 5.5 Flame Retardant Polyvinyl Chloride which conflicts with the Standard Please refer Corrigendum #2 , Annexure - 1
21 of 62
Specification no. VPC-SPC-5501 Cl. 5.5 Cable
As per Datasheet of OFC Pt. No. 24, Outer Sheath thickness is 3.0 mm
minimum. which conflicts with the Standard Specification no. VPC-SPC-5501
Cl. 5.5 Cable Construction, Sub Clause 5.5.1 Design life, article c.
Construction details of cable point no. vi in which outer sheath thickness
Pg. 13 of 62 and required is 1.5mm min (Pg. 21 fo 62). If we go with Order of precedence
2 - OFC Datasheet and Standard Specification no. VPC-SPC-5501 Cl. 5.5 Please refer Corrigendum #2 , Annexure - 1
21 of 62 (Cl.3.2 of MR) then Datasheet superceeds Standard Specification. But if we go
with Datasheet 3.0 mm outer sheath thickness will result in increased cable
dia. and increased cable weight, which will make cable bulky, and bulky cable
will create problems in cable laying in HDPE duct by Blowing/Pulling
techniques. Please suggest which one to follow.
As per Datasheet of OFC Pt. No. 28, Bedding should be PVC-Black colour. As
Yes, bidder understanding is correct. The Inner sheath colour
3 - Pg. 13 of 62 OFC Datasheet per our understanding Bedding is the inner sheath below armouring. If so,
is black.
please refer to query no. 1 and clarify.
As per Datasheet of OFC Pt. No. 36, Temperature rating is -60 to +85 deg. C,
which is very unpractical, as there is no such region in India where temp. is -
60 deg. Further this conflicts with Standard Specification no. VPC-SPC-5501
Cl. 5.5 Cable Construction, Sub Clause 5.5.1 Design life, article d. Mechanical
Pg. 13 of 62 and Characteristice of cable point no. i Temperature rating is 0 to +60 deg (Pg. 21,
4 - OFC Datasheet and Standard Specification no. VPC-SPC-5501 Cl. 5.5 Please refer Corrigendum #2 , Annexure - 1
21,22 of 62 22 of 62) which is well alligned with the application requirement. If we go with
Order of precedence (Cl.3.2 of MR) then Datasheet superceeds Standard
Specification, but please note if we follow datasheet, at -60 deg. temp cannot
be complied, because no fibre will sustain at this temperature and fibres will
break. Please suggest which one to follow.
Tender No : AGCL/BD/PMC-GHT/OFC/2019/35
As per Cl. 1 QAP for Optical Fibre Cable in Inspection Test plan for OFC,
HDPE Duct and Accessories, QAP FOR FIBRES all the Test no. from 1 to 10
requires Witness of TPI Agency and Quantum of Check is 100% (Pg. 46, 47 of All these test of the fiber cable shall be 100% witness by
62). This will require the TPI agency to be present before the start of the manufacturer TPI and controlling authority (Owner TPI/
6 - Pg. 46, 47 of 62 Inspection Test Plan for OFC, HDPE Duct and Accessories
manufacuring of OFC in the manufacturing facility, and time consumed in Counsultant) will only review and approval the test report of
testing will be very high (approx. 30 working days time), which is unpractical the manufacturer TPI.
situation. Request you to please make Review of TPI agency in all 4 tests in
place of Witness, or to reduce the quantum to 1 Fibre Spool per lot.
As per Cl. 1 QAP for Optical Fibre Cable in Inspection Test plan for OFC,
HDPE Duct and Accessories, QAP FOR FIBRES Test no. 7, Fibre Proof test Tender conditons shall previle ,
(Pg. 47 of 62). Please note this test is conducted in the facility of Fibre These fiber proof test shall be coducted in manufacturer
7 - Pg. 47 of 62 Inspection Test Plan for OFC, HDPE Duct and Accessories
manufacturer only and many OFC manufacturers do not have this facility to facility and 100% witness manufacturer TPI and that reports
conduct Fibre Proof Test. Hence, request you to please mark it in Review of shall be reviewed and approved client TPI reports
Supplier Test Certificate or remove from QAP.
As per Cl. 1 QAP for Optical Fibre Cable in Inspection Test plan for OFC,
HDPE Duct and Accessories, QAP FOR Finished Cable Test no. 8, Snatch Tender conditions shall prevail ,
8 - Pg. 49 of 62 Inspection Test Plan for OFC, HDPE Duct and Accessories Test (Pg. 49 of 62). Please note this test is applicable to Aerial Cables only Snatch test with load of 10N shall be applied for Optical fiebr
and not for Armoured Cables and Under ground Cables. Hence, request you cable.
to please remove this test from QAP.
This point is not clear. A manufaturer of OFC, may not have the duct/Joint As your manufacturer of the OFC, you may participate for
Section-2, Closer manufacturing facility. Kindly advise whether a OFC manufacturer can whole tender package OFC along with HDPE duct , Joint
9 - Bidder shall be a regular manufacturer of OFC, HDPE Duct,Joint Enclosure
IFB,8.0 (BEC) participate in this tender with MAF from DUCT and Joint Closer manufacturer. enclosures etc., as per tender.
Please confirm Please refer attached Corrigendum #2, Annexure -2
This point is not clear. A manufaturer of OFC, may not have the duct/Joint
Bids are invited from the OFC/HDPE Duct/ Joint Enclosure manufacturer.
Section-2, Closer manufacturing facility. Kindly advise whether a OFC manufacturer can Yes, Bidder understanding is correct. Please refer our reply
10 - In case an organization (the owner), who owns a separate manufacturing company, can
IFB,8.1.5.1 participate in this tender with MAF from DUCT and Joint Closer manufacturer. on point.No.1 above
also submit the bid.
Please confirm
Inspection and tests prior to shipment of Goods and at final acceptance shall be as per
Inspection of the other items against which MAF are being submitted, would
Inspections and Technical Specifications, Quality Control Table and approved Inspection & Test
12 - be inspected at the manufacturers premises of the respective items. Please Tender condition shall prevaile
Tests procedure.However, without prejudice to the provisions of Technical specifications
confirm
following shall hold good
REPLY TO BIDDER'S PRE-BID QUERIES
Tender No : AGCL/BD/PMC-GHT/OFC/2019/35
In Data Sheet Sl. No. 19 & 20 Inner Sheath – Natural/Black PE with 1.2 mm Nominal
Thickness
15 - -
In Clause No 5.5.1 – V Inner Sheath shall be MDPE with 1.5 mm Minimum Aluminum
Foil
In Data Sheet Sl. No. 21 – Inner & Outer Sheath – Flame Retardant Polyvinyl Chloride
16 - - Black
In Data Sheet Sl. No. 24 - Outer Jacket Thickness – 3.0 mm Minimum
Kindly confirm the specification of the OF Cable as there are diffcerent
Please refer Corrigendum #2 , Annexure - 1
specifications as different point. Kindly clarify correct specification.
In Spec Sheet Clause No. 5.5.1 – VI – Outer sheath is HDPE with 1.5 mm minimum
17 - -
Thickness.
In Spec Sheet Clause no 5.1 Fibre is G 652 D & G 655 – No clear fibre count/tube is
18 - -
given
In data sheet Sl. No. 6 Fibre Type is Single Mode but no clarification is there for 652 &
19 - -
655
REPLY TO BIDDER'S PRE-BID QUERIES
Tender No : AGCL/BD/PMC-GHT/OFC/2019/35
We understand that we are the regular manufacturer of OFC only and we are As your manufacturer of the OFC, you may participate for
Section-2, elgible to participate. whole tender package OFC along with HDPE duct , Joint
20 - Bidder shall be a regular manufacturer of OFC, HDPE Duct,Joint Enclosure
IFB,8.0 (BEC) enclosures etc., as per tender.
Please clarify. Please refer attached Corrigendum #2, Annexure -2
We understand that we are the regular manufacturer of OFC only and we are
Section-2, Bids are invited from the OFC/HDPE Duct/ Joint Enclosure manufacturer.
elgible to participate. Yes, Bidder understanding is correct. Please refer our reply
21 IFB,8.1.5.1 - In case an organization (the owner), who owns a separate manufacturing company, can
on point.No.1 above
(BEC) also submit the bid.
Please clarify.
The Bidder should have designed, manufactured, tested and supplied at least 20 Kmof
8.2.1
OFC that are same type, equal or higher in terms of Fiber type & Fiber count We understand that those Bidder(s), who have supplied at least 20km of any Yes, Bidder understanding is correct. Please refer our reply
24 Section -I 8
(Core) as quoted for, within the last seven (7) years reckoned from the bid design of OFC for 48F or more fiber count are eligible to particiate in this on point.No.1 above
(Vol-I)
submission date. tender. Please confirm.
Kindly consider
Amendment in the Datasheet (MR) for Optical Fiber Cable & Cable
construction for 48 Core,Single Mode,Multi Tube,Steel taped armoured OFC.
We noticed there are some mismatch in
a) no. of fiber count per tube. Kindly clarify
25 13 and 21 Vol-II Please refer Corrigendum #2, Annexure - 1
b) Outer Sheath material - mentioned as Polyvinyl Chloride (As an industry
practice only HDPE sheath is preferred for large scale deployment) Please
iii. Number of fibres per tube shall be two. amend
v.Inner sheath shall be of MDPE. Thickness of inner sheath shall be 1.50 mm minimum c) Outer Sheath Thickness mentioned as 0.3mm & 1.5mm both, it should be
Aluminium foil. 1.5mm. Kindly clarify
vi. Outer sheath shall be of HDPE with a thickness of 1.50 mm minimum.
REPLY TO BIDDER'S PRE-BID QUERIES
Tender No : AGCL/BD/PMC-GHT/OFC/2019/35
The Indian & Global OFC Manufacturing standard for any Fiber cables Drum
a. Drum length : 4 km +/- 5% is 2km +/- 10%
Tender conditions shall prevail ,
27 21 5.5 (vol-II) i. Cable weight in drum (for nominal drum length), to be provided by Vendor ii. No Therefore only 2km +/- 10% drum lengths should be considered.
The drum length of OFC shall be 4 km +/- 5%
splicing shall be permitted on any fibre in a drum length of the cable.
Kindly clarify
Kindly consider
Amendment in the Datasheet (MR) for Optical Fiber Cable & Cable
construction for 48 Core,Single Mode,Multi Tube,Steel taped armoured OFC.
We noticed there are some mismatch in
a) no. of fiber count per tube. Kindly clarify
28 13 and 21 Vol-II Please refer Corrigendum #2, Annexure - 1
b) Outer Sheath material - mentioned as Polyvinyl Chloride (As an industry
practice only HDPE sheath is preferred for large scale deployment) Please
amend
c) Outer Sheath Thickness mentioned as 0.3mm & 1.5mm both, it should be
1.5mm. Kindly clarify
Tolereance for length is not provided. We request BPCL to include tolerance Accepted, Length of each duct drum shall be 1000 mtrs +/-
30 - - Sl. #2; Duct drum length is mentioned 1000 mts. +/- 10% for drum length. 100 mtrs.
The duct supplied in stndard length in coil form Please refer Corrigendum #2, Annexure - 1
REPLY TO BIDDER'S PRE-BID QUERIES
Tender No : AGCL/BD/PMC-GHT/OFC/2019/35
Pre-installed HDPE duct with Bull-line tape is not common in India. In above
Sl. # 17 ; HDPE Duct requirement mentioned as to be supplied with factory installed
31 - - case we request BPCL to change the requirement as 'factory installed Bull- Tender conditions shall prevail ,
Bull-line Pull tape.
line tape with 'factory installed 4mm PP rope as per IS 5175'
Diameter of cable for ICOF test has not mentioned. HDPE Duct dia shall be 40mm, +/- 0.4 mm. OFC cable of 48
32 - - Sl. # 23; Internal co-efficient of friction mentioned < 0.08 BPCL requested to include diameter max. upto 16mm, nylon jacketed core (Dia) shall be laid through HDPE duct with blowing
unarmoured cable as per TEC GR method
Duct integrity test is not a part of factory acceptance test as this is not product
quality conformance test. This test done at site before actual cable laying
33 - - Sl.#36; Duct integrity test required through blowing technique. Since the tender speofication calls for 'factory Please refer Corrigendum #2, Annexure - 1
installed duct with Bull-line tape. This test hence not applicable & BPCL
requested to remove the same from clause
Outer Diameter mentioned is 50 mm + 0.4 mm; Wall Thickness 4.0 + 0.3 mm with BPCL requested to replace the size 40 mm + 0.4 mm In tender it has been mentione 40 mm +/- 0.4 mm .Please
36 -
shallow grooving Wall Thickness 3.0 + 0.4 mm with internal ribs K15:P15 refer data sheet of HDPE duct,Sl.no.9
REPLY TO BIDDER'S PRE-BID QUERIES
Tender No : AGCL/BD/PMC-GHT/OFC/2019/35
DATASHEET FOR
Page no. 13 of 48F Single Mode G 652D, 6 buffer tubes and 8 fibre per tube, Corrugated Steel Tape
41 OPTICAL FIBER
62 Armour, Double Sheath of Flame Retardant Polyvinyl Chloride, Black Colour
CABLE
REPLY TO BIDDER'S PRE-BID QUERIES
Tender No : AGCL/BD/PMC-GHT/OFC/2019/35
i. Strength member: Vendor has to specify the "strength member" (in case of metallic
strength member, the same shall be provided with suitable chemical coating to prevent
corrosion).
ii. Filling of cores: The stranded tubes shall be filled with moisture resistant jelly, which
should be compatible with the coated fibre and the surroundings.
iii. Number of fibres per tube shall be two.
iv. Moisture barrier: Polymer coated Aluminium tape placed longitudinally over the loose Bidder shall be followed Document precedence as per
tubes. The tape shall form a close fit around the cable core with a sealed overlap of 6 These are the two different specification of the Optical Fiber Cable, Please
Clause No.3.0 in MR .
STANDARD mm minimum. Alternatively, water swellable tape or water swellable powder may be confirm which specification is to be follow for this tender
Please refer Corrigendum #2, Annexure - 1
SPECIFICATION provided over the tube.
FOR OPTICAL v. Inner sheath shall be of MDPE. Thickness of inner sheath shall be 1.50 mm minimum
42 Clause no. 5
FIBRE CABLES Aluminium foil.
AND CONDUIT vi. Outer sheath shall be of HDPE with a thickness of 1.50 mm minimum.
VPC-SPC-550 vii. Electrical continuity of the respective metallic layers shall be maintained between
the ends of the cable in each drum. The different metallic layers shall not be electrically
shorted to each
other.
viii. If Fibre Optic cable is to be buried directly into the soil/ground, a metal jacket or
armouring shall be provided outside the cable. The project job specifications shall be
referred for the exact requirement of the same. Also the metal portion of the cable have
to be well grounded
before entering building, to protect it from lightning strike effects ..
STANDARD
SPECIFICATION
FOR OPTICAL As per Clause no. 5 Design & Construction, Fiber type is "G.652 or Composite If design required (G.652 +G655) then please confirm No. of Fibers for each
43 Clause no. 5
FIBRE CABLES (G.652+G.655)" mentioned fiber type Please refer Corrigendum #2, Annexure - 1
AND CONDUIT
VPC-SPC-550
COMMERCIAL
Clause No Price Shall be evaluated overall basis to arrive at the lowest evaluate cost to
1 Tender should be evaluated individual item wise Tender Conditions shall prevail
32.4.2 purchase for supply of OFC , HDPE duct and accessories
8.3.2 In case the bidder is an authorized dealer, then duly signed and stamped copies of the Please provide Manufacturer Authorisation Form Format
There is no standard format for MAF. Bidder shall submit
3 Section -I 9 authorization certificates from the manufacturer must be submitted with the Technical We shall submit the same for all products ie. OFC, DUCT with accessories &
MAF on their format.
(Vol-I) Bid. Joint Enclosures .Kindly clarify
REPLY TO BIDDER'S PRE-BID QUERIES
Tender No : AGCL/BD/PMC-GHT/OFC/2019/35
Client Job
1009
Number
Datasheets - OFC and HDPE Duct
Total Sheets 3
Format : VPC-EN-005-03 © Copy Right VCS Project Consultants All rights reserved
DATASHEET FOR OPTICAL FIBER CABLE Rev.
1 Cable No. **
GENERAL
2 Application OFC for Pipeline SCADA / Telcommunication
3 Quantity 120 kms
4
5 Standard IEC 60793-1-1, 60794-3
6 Fiber Type Single Mode
48 (36 fiber per ITU-T-G-652 and 12 fiber as per ITU-T-G-
7 Fiber Count 01
655)
8 Color Code EIA/TI598B
9 No of Buffer and Fiber per Loose Tube 6 tubes each of 8 fiber + 1 loose tube + 3 nos filler tubes 01
10 Cable Drum Length Minimum 4km ±5% 01
11 Fibre Core Diameter 8.6 to 9.5 μm (±10%)
12 Cable Core Filled
13 Cladding Diameter 125 μm ± 2 μm
14 Primary Coating Material (over Fiber) Ultra Violet cured Acrylic or Silicone
15 Primary Coating Diameter 250 μm ± 15 μm
Secondary Coating Material (over Primary Optional *
16
Coating)
17 Secondary Coating Diameter (if any) 250 μm to 900 μm
18 Index Profile Step or Graded
CONSTRUCTION
45
46
47
Notes: ** TBD
1 Vendor to specify. *
2 Refer MR for Scope of Work.
3 Refer Standard Specification for OFC and Conduit, Document no. VPC-SPC-5501 for detail information.
4 HDPE duct specification shall confirm to IS 7328, IS 4984 and ASTM D-1963 standards.
8.1.2 The Bidder should have designed, manufactured, tested and supplied at least 20 Km of OFC
that are same type, equal or higher in terms of Fiber type & Fiber count (Core) as quoted for,
within the last five (5) years reckoned from the bid submission date.
8.1.3 Bids Submitted by the Owner / Authorized Supplier / Trading House / Sole Selling Agent /
Distributor of a Manufacturer.
8.1.3.1 Bids are invited from the OFC manufacturer. In case an organization (the owner), who owns a
separate manufacturing company, can also submit the bid. Likewise, an authorized supplier /
trading house / sole selling agent / distributor of a manufacturer can also submit the bid.
3.1.3.2 Bid submitted by owner / authorized Supplier / Trading house / Sole Selling Agent / Distributor of
a manufacturer shall also be considered provided the manufacturer meets the Technical Criteria
stipulated under clause no. 8.1 above, subject to the following:
i) Bidder is owner / authorized Supplier / Trading house / Sole Selling Agent / Distributor of a
Manufacturer.
iv) One manufacturer can quote only through one marketing Organization and a marketing
Organization shall offer product of only one manufacturer.
8.3 The documents required to be submitted by the bidder to substantiate their qualification
under Bidder Evaluation Criteria (BEC) shall be as follows:
8.3.1 Duly certified / attested (by Chartered Engineer and notary public with legible stamp) copy of
Purchase Orders along with its proof of execution i.e. execution certificate / proof of payment /
inspection release note, dispatch n clearance note issued by purchaser etc. showing reference
no. of order towards meeting above criteria.
8.3.2 Duly certified / attested (by Chartered Engineer and notary public with legible stamp) copy of
typical sectional drawings / General Arrangement Drawing of the above mentioned items.
8.3.3 In case the bidder is an authorized dealer, then duly signed and stamped copies of the
authorization certificates from the manufacturer must be submitted with the Technical Bid.
Note: OFC Manufacturer / Authorized Supplier / Trading House / Sole Selling Agent / Distributor
of a Manufacturer also quote HDPE duct, Jointing Enclosures along with all accessories as
mentioned in scope supply, MR, and SOR and specifications.