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Materials Today Communications 24 (2020) 100990

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Materials Today Communications


journal homepage: www.elsevier.com/locate/mtcomm

Influence of graphene nanoplatelets on curing kinetics and rheological T


properties of a benzoxazine resin
V. García-Martíneza,b,*,1, M. R.Gudea, S. Calvoa, M.R. Martínez-Mirandaa, A. Ureñab
a
FIDAMC, Foundation for the Research, Development and Application of Composite Materials, Avda. Rita Levi Montalcini 29, 28906, Getafe, Madrid, Spain
b
Department of Applied Mathematics, Materials Science and Engineering and Electronics Technology, Universidad Rey Juan Carlos, 28933, Móstoles, Madrid, Spain

A R T I C LE I N FO A B S T R A C T

Keywords: The effect of two types of graphene nanoplatelets on the curing kinetics, gelation and vitrification behaviour of a
Benzoxazine benzoxazine resin was investigated by means of differential scanning calorimetry and rheological experiments.
Graphene nanoplatelets The results showed that the incorporation of graphene nanoplatelets did not change the autocatalytic nature of
Curing kinetics curing reaction. However, when benzoxazine was doped with the nanofiller supplied by XG-Sciences an accel-
Vitrification
eration effect in curing reaction was observed, especially when a 2 wt.% was added. This catalytic effect was
Gelation
demonstrated by the reduction of peak temperature, apparent activation energy and the shorter gelation and
vitrification times.
Finally, the curing kinetic equation for benzoxazine and its nanocomposites was obtained by linear model-
fitting of non-isothermal experiments and it matched reasonably well with the experimental results from both
non-isothermal and isothermal tests.

1. Introduction between them. The best properties are obtained when graphene is ex-
foliated in single layers with the highest aspect ratio.
Benzoxazines are phenolic thermoset resins which have received When nanofillers are added to the polymeric matrix, the resin
much attention due to their interesting features. Besides the unique curing process can change, so an understanding of curing behavior of
properties found in the traditional phenolic resins (heat resistance, fire the nanofilled benzoxazine resin is of great interest and can provide an
retardant and good electrical properties), benzoxazines also present improvement in design and manufacturing of composites parts [6].
near-zero shrinkage, low water absorption, good thermal stability, good One of the first studies about the curing kinetics of benzoxazine
fire-smoke-toxicity performance and good mechanical properties. resin was performed by Ishida et al. [7]. In recent years, other authors
Furthermore, they can be obtained from inexpensive raw materials, no have explored the benzoxazine resin polymerization mechanism
strong acid catalysts are necessary for polymerization and they do not [8,9,1,10]. Wang et al. [11] studied the curing kinetics of bisphenol-AP-
release by-products during curing thus being a fascinating resin for based benzoxazine by isothermal differential scanning calorimetry
many applications [1–5]. During the last years, the addition of gra- (DSC) experiments and kinetics parameters were determined. The cor-
phene to polymers has attracted the interest of researchers in order to responding models of the curing processes for the benzoxazine-epoxy
improve their thermal, mechanical and electrical properties. Graphene novolac mixtures were examined by Jubsilp et al. [12] by non-iso-
is an atomically thick, two-dimensional substance consisting of sp2- thermal DSC. They found that the autocatalytic kinetic model provided
hybridized carbon atoms arranged in a honeycomb structure. As a result the best description of the investigated curing reactions. The rheolo-
of its unique properties such as exceptional specific modulus, me- gical and curing behavior of high heat-resistant benzoxazine resin by
chanical strength, high electrical and thermal conductivity and good means of dynamic DSC was investigated by Zhang et al. [13]. Although
chemical resistance, graphene is potential nanofiller that could dra- much effort has been concentrated on the study of benzoxazine resin
matically improve the properties of polymer-based composites at a very polymerization, no many studies have been focus on understanding the
low loading. These improvements strongly depend on how graphene is effect of different carbon nanofillers on its curing kinetics. Zeng et al.
distributed and oriented into polymer as well as the interfacial bonding [14] demonstrated that the addition of graphene oxide could decrease


Corresponding author at: FIDAMC, Foundation for the Research, Development and Application of Composite Materials, Avda. Rita Levi Montalcini 29, 28906,
Getafe, Madrid, Spain.
E-mail address: Vanessa.Garcia.External@fidamc.es (V. García-Martínez).
1
Web page: http://www.fidamc.es.

https://doi.org/10.1016/j.mtcomm.2020.100990
Received 10 December 2019; Accepted 7 February 2020
Available online 08 February 2020
2352-4928/ © 2020 Elsevier Ltd. All rights reserved.
V. García-Martínez, et al. Materials Today Communications 24 (2020) 100990

the cure temperature of benzoxazine resin whereas the polymerization objective lens and LaB6 filament of 200 kV. Before TEM observation,
of benzoxazine monomer was delayed by to some extent in the presence samples were prepared by cryomicrotomy cutting.
of graphite. Bandeira et al. [15] observed that the incorporation of The curing kinetics of GNPs/benzoxazine nanocomposites were
carbon nanotubes (CNTs) into neat benzoxazine affected the cure ki- studied with a TA Instruments Q2000 differential scanning calorimeter
netic of nanostructured composites, since the values of enthalpy in- (DSC). The curing reaction of these nanocomposites has been studied by
creased and the activation energy decreased. The incorporation of the means of several isothermal and non-isothermal experiments. The
functionalized multiwall carbon nanotubes (MWCNTs) displayed good heating rates employed for the non-isothermal experiments were 2, 5,
acceleration effects and the activation energy was lower than that of 10 and 15 °C/min from room temperature to 330 °C. In addition,
neat benzoxazine throughout the whole curing process as Lin et al. temperatures of 170, 190 and 210 °C were chosen for isothermal tests.
showed [16]. Then, samples were cooled to room temperature and a new heating
In this work, the influence of two graphene nanoplatelets types on ramp at 10 °C/min was performed in order to determine their glass
the curing behaviour and rheological properties of benzoxazine-based transition temperature and the heat of any possible residual reaction.
resin has been evaluated. Heat of reaction, peak temperature, and ac- The extent of cure (α) has been determined as the quotient between the
tivation energy as well as vitrification time were evaluated by differ- residual heat of reaction and the average cure enthalpy obtained in the
ential scanning calorimetry. In addition, reaction rate equations were non-isothermal tests. The glass transition temperature (Tg) has been
obtained for neat resin and its nanocomposites. Gelation times were calculated as the half-width point.
determined by rheological experiments and then, the activation energy In addition, modulated differential scanning calorimetry (MDSC)
for the gelation was calculated. experiments at 170, 180, 190 and 200 °C have been carried out to study
the vitrification time, with modulation amplitude of 1 °C and 60 s of
2. Experimental period. The vitrification time has been calculated as the inflexion point
of the reversing Cp signal [18].
2.1. Materials The rheological properties of nanocomposites have been studied
with a TA Instruments AR-G2 rheometer (25 mm parallel plate as-
An industrial benzoxazine-based resin supplied by Henkel sembly) in oscillation and flow mode. The evolution of viscosity with
Corporation (Loctite BZ 9102) has been used for this study. It is a one temperature was evaluated by non-isothermal flow tests from 50 °C to
component matrix which can be stored for up-to six months at room 250 °C at angular velocity of 1.5 rad/s. To determine the linear vis-
temperature and it has been formulated to be used in liquid resin coelasticity range, strain sweeps at several isothermal temperatures and
technologies, including resin transfer molding (RTM) and vacuum as- frequencies was carried out. Isothermal experiments at temperatures
sisted resin infusion molding (VARIM). between 170−200 °C were performed at fixed frequency of 1 rad/s and
Two different types of GNPs produced by thermal reduction were 0.1–100 % strain with a gap lower than 1 mm. The evolution of storage
acquired to Avanzare (Avangraphene-2) and XG-Sciences (xGnP® modulus (G’) and loss modulus (G’’) were register as function of reac-
Graphene Nanoplatelets, Grade M) and their main features, given by tion time to calculate the gelation time and the apparent activation
the suppliers, are shown in Table 1. energy for the gelation.

2.2. Nanocomposites preparation 3. Results and discussion

The dispersion of GNPs into the benzoxazine matrix was performed 3.1. GNPs characterization
by means of a three roll mill EXAKT 80E (Exakt Advanced Technologies
GmbH) in seven steps. The gap between rolls was reduced in every step Thermally reduced GNPs usually contain some residual oxygen
(between 120 μm and 15 μm) [17] to achieve a mixture in which functional groups at their edges and in the basal plane due to the oxi-
graphene was exfoliated and uniformly distributed. Then, all mixtures dation process [19]. TGA is a valuable tool to characterize the quantity
were degassed in vacuum at 105 °C for 15 min. Nanocomposites with of organic substance covalently attached to the surface of graphene-
0.5 wt.% and 2 wt.% of both graphene types (GrXg and GrAv) were based materials because they are thermally removed in the range of
prepared and designated: BzGrXg-0.5, BzGrXg-2, BzGrAv-0.5 and temperatures between 200 and 800 °C [20]. TGA results of GNPs
BzGrAv-2 respectively. (Fig. 1a) showed a total weight loss of 1.8 % for GrAv and 5.3 % for
GrXg which confirmed a major number of residual oxygen functional
2.3. Experimental methods groups for graphene nanoplatelets supplied by XG-Sciences. This
oxygen content obtained by thermogravimetric analysis was very si-
The commercial GNPs purity was analysed by Infrared Spectroscopy milar to the indicated by the supplier (0.5–1.5 %) for GrAv while a
(FTIR) and thermogravimetric analysis (TGA). Infrared spectra of all much higher oxygen content was obtained regarding to the manu-
GNPs in KBr were obtained in a Thermo Scientific Nicolet spectrometer facturer specification (< 1 %) for GrXg. The FTIR analysis (Fig. 1.b)
in the range between 500 and 4000 cm−1. TGA measurements were was developed to evaluate the nature of these oxygen functional groups
made with a TA Instruments Q500 thermogravimetric analyser, scan- present in GNPs. The same peaks were obtained for both graphene
ning from room temperature to 800 °C at a rate of 10 °C/min in nitrogen nanoplatelets at 1068, 1365, 1624, 1726 and 3451 cm−1 proved the
atmosphere. presence of CO (epoxide), CH (bending vibration), CC (deoxidised
Morphology of composites was evaluated using a Philips CM200 graphitic domain), CO and the broadened peak corresponding to the
transmission Electron Microscope (TEM) equipped with a SuperTwin stretching vibrations of OHee]]e bonds [21]. Bellow 200 °C the

Table 1
Main features of graphene nanoplatelets given by the supplier.
Graphene identification Supplier Oxigent content (%) Average flake thickness (nm) Specific surface area (m2/g) Average particle lateral dimension (μm)

GrXg XG-Sciences <1 < 6 120-150 15


GrAv Avanzare 0.5-1.5 < 2 * 20

*Not indicated in the data sheet.

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V. García-Martínez, et al. Materials Today Communications 24 (2020) 100990

Fig. 1. (a) TGA thermograms, (b) FTIR spectra for both types of GNPs.

majority of the water molecules and OeH groups are stripped off, may be partially attributed to the higher presence of hydroxyl and
whereas the residual hydroxyl and epoxide groups are progressively epoxide groups in the surface of GrXg (as TGA and FTIR results showed)
eliminated at temperatures between 600 and 1000 °C [22]. The FTIR which might act as a catalyst for oxazine-ring polymerization reaction
results were in accordance with the spectra found by other authors for [24]. Lin et al. detected that the incorporation of nanoclays in ben-
thermally reduced graphene nanoplatelets [19,21]. According with the zoxazine delayed the curing reaction, while the addition of MWCNTs
TGA thermograms of GNPs (Fig. 1a) the major weight loss happened at showed a good catalytic effect that may be due to their higher con-
temperatures higher than 200 °C which indicated the presence of re- centration of functional groups and larger specific surface area [16]. A
sidual hydroxyl and epoxy groups especially in GrXg. similar catalytic effect has been reported in CNT/ polybenzoxazine for
Kaleemullah et al. [25]. Other authors have found that the presence of
GNPs (5 wt.%) in epoxy resin also accelerated the curing reaction which
3.2. Morphology of GNPs/benzoxazine nanocomposites
was attributed to the high thermal conductivity of GNPs [26].
The average heat of reaction, ΔHmean, for each GNPs/benzoxazine
It is well known that the dispersion degree of graphene nanoplate-
mixture slightly increased with the addition of both types of graphene
lets into polymer matrix has a strong influence in the final properties of
nanoplatelets, especially when a 2 wt.% of GrXg is introduced in neat
the nanocomposites. The major improvements in mechanical, thermal
resin. This could suggest that benzoxazine matrix in the nanocompo-
and electrical performance are obtained with low thickness of GNPs.
sites reached a higher cross-linking degree than in the neat resin. Two
Nevertheless, the physic-chemical and mechanical properties of these
opposite effects of nanofillers on total heat of reaction of epoxy resin
nanocomposites will be examined in a near future work.
have been reported in the literature: (1) a decrease in ΔH which might
In order to evaluate the morphology of nanocomposites containing a
be related to the proportional reduction of epoxy concentration in the
2 wt.% of both graphene nanoplatelets, they were observed by TEM
nanocomposite or the increased viscosity caused by the presence of
(Fig. 2). Clusters of GNPs which comprise a few number of graphene
nanofiller which hindered the mobility of the reactive species [27], (2)
layers are randomly dispersed in benzoxazine resin. This suggests that
an increase in the total heat release could indicate that the extent of
not a complete exfoliation was achieved. When these areas were ex-
cure in the matrix doped with nanofiller is larger compared with neat
amined at higher magnifications, the wrinkling and rolled structure of
resin [28].
graphene layers can be clearly appreciated (Fig. 2c-d). This effect was
The Tg values of the cured samples obtained in the second scan were
also observed by Zaman et al. [23] in epoxy nanocomposites. In ac-
lower in nanocomposites manufactured with Avanzare’s graphene
cordance with these authors, during the curing process the GNPs scroll
which could be related with a more imperfect network constructed
and roll to reduce their configurational entropy. In addition, the thinner
during the curing reaction. However, when the graphene supplied by
nanoplatelets, the more scrolls created. Fig. 2e-f displays nanoplatelets
XG-Science is added to neat resin, the glass transition temperature was
with different number of graphitic layers, near to 10–25 layers in both
relatively higher at heating rates of 2 and 5 °C/min or it remained
nanocomposites which confirmed a similar dispersion and exfoliation
constant at higher heating rates. The Tg was increased by hindering
degree in all the samples.
segmental motions of polymer chain via mechanical interlocking of
GNPs [14].
3.3. Non-isothermal DSC experiments Fig. 4 shows the extent of conversion (α) as a function of tem-
perature for neat benzoxazine and its nanocomposites at heating rate of
Dynamic thermograms at heating rates of 2 °C/min for pure ben- 10 °C/min. It can be appreciated that all curves show a sigmoidal form,
zoxazine and its nanocomposites with a 0.5 wt.% and 2 wt.% of both which indicated that the curing reaction of GNPs/benzoxazine nano-
types of GNPs are shown in Fig. 3. All curves presented a single exo- composites is autocatalytic in agreement with our previous study for
thermic peak of the curing reaction, so it was assumed that there was a benzoxazine resin [29]. Although the incorporation of graphene na-
single chemical process occurring. The heat of reaction (ΔH), onset noplatelets has no influence on curing mechanism of benzoxazine, it
temperature (Tonset), peak temperature (Tpeak), glass transition tem- was quite evident that the extent of cure shifted to lower temperatures
perature (Tg) and average heat of reaction (ΔHmean) of all samples were in nanocomposites manufactured with GrXg and this effect was more
collected in Table 2 (nanocomposites enthalpy values were normalized pronounced for 2 wt.% of this nanofiller. These results supported the
to the neat amount of resin). It can be appreciated that both Tonset and catalytic effect of GrXg in benzoxazine curing reaction. The acceleration
Tpeak remained nearly constant in all nanocomposites excepting for of curing process imparted by this type of graphene nanoplatelets could
BzGrXg-2 where a slight decrease in the onset and peak temperature have a positive effect on the processing of carbon fibre composites by
was observed. The same trend was appreciated when other heating reducing the time needed for cure and from saving energy [6].
ramps (5, 10 or 15 °C/ min) were employed. This accelerating effect For further understanding about the influence of graphene on ben-
could be initially associated with the notably high thermal conductivity zoxazine curing, the apparent activation energy (Ea) has been calcu-
of GNPs. However, taking into account that only nanocomposites with a lated by using the Kissinger method and the isoconversional Flynn-
2 wt.% of GrXg presented this accelerating effect, the catalytic behavior

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V. García-Martínez, et al. Materials Today Communications 24 (2020) 100990

Fig. 2. TEM images of nanocomposites with a 2 wt.% of GrXg (a,c,e) and GrAv (b,d,f) at different magnifications.

Table 2
Non-isothermal cure data for benzoxazine and its nanocomposites.
Sample Heating rate Tonset (ºC) Tpeak (ºC) ΔH Tg (ºC) ΔHmean
(ºC/min) (J/g) (J/g)

Bz 2 203 213 452 180 441


5 223 233 434 181
10 238 248 435 183
15 243 257 442 183
BzGrXg-0.5 2 201 212 452 198 448
5 221 231 439 195
10 236 248 451 180
15 245 258 449 181
BzGrAv-0.5 2 202 212 442 177 448
5 222 232 463 178
10 237 248 440 182
15 246 258 449 180
BzGrXg-2 2 199 210 463 193 452
5 219 230 451 195
10 234 245 449 183
Fig. 3. Dynamic DSC curves for neat resin and its nanocomposites at heating 15 243 256 443 183
rate of 2 °C/min. BzGrAv-2 2 201 212 454 178 443
5 221 232 450 172
10 237 248 434 172
Wall-Ozawa (FWO) method [30]. Both methods allow calculating the 15 246 258 435 172
activation energy of the curing reaction without prior knowledge of
reaction mechanism which is a great advantage. However, conversely
to Kissinger method, the isoconversional method admits that activation

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V. García-Martínez, et al. Materials Today Communications 24 (2020) 100990

Fig. 4. Extent of conversion (α) as a function of temperature for neat benzoxazine and GNPs/benzoxazine nanocomposites at heating rate of 10 °C/min: (a) general
graph; (b) magnification of the marked area.

where n and m are the reaction orders. Combined with Eqs. (1) and (2)
results Eq. (3):
dα −E
= Aexp ⎛ a ⎞ α m (1 − α )n
dt ⎝ RT ⎠ (3)
By rearranging and taking logarithms in both sides of Eq. (3), the
following expression, which is based in the combined kinetic analysis
[33], is achieved:

dα 1 ⎤ = ln (A) − Ea
ln ⎡ m n

⎣ dt α (1 − α ) ⎥⎦ RT (4)
From the simultaneous treatment of various kinetics curves under
different heating rates, the kinetic triplet (E, A and f(α)) can be de-
termined. The best fit values of the parameters are assumed to be those
Fig. 5. Activation energy obtained by Kissinger and FWO methods.
that return the best linearity of the plot of the left hand side of Eq. (4)
against the reciprocal absolute temperature. The numerical optimiza-
energy varies with the conversion and Eα can be determined form slope tion of the parameters m and n enables to calculated the coefficient of
of Ln (β) versus (1/T) curves at several heating ramps. The evolution of linear correlation maximum which allows evaluating the best linearity
benzoxazine Ea values with graphene addition estimated by Kissinger [34]. The linear fitting was limited to the range of α = 0.05 - 0.85 to
and FWO (calculated as the average of Eα for conversions between 0.1 minimize the experimental error in kinetic data.
and 0.9) were displayed in Fig. 5. From the results it can be noted that The curing kinetic equation of the benzoxazine resin and GNPs/
the addition of GNPs caused a decrease in apparent activation energy in benzoxazine nanocomposites obtained from the results of the model-
GNPs/benzoxazine nanocomposites [31]. fitting was collected in Table 3.
The reduction in activation energy barrier with the introduction of To validate the kinetic model parameters for each system, the ex-
GNPs in the benzoxazine resin was also accompanied by an increase in perimental results were compared with those predicted for the equa-
enthalpy values of these nanocomposites as it was previously explained, tions. Fig. 6 shows the experimental and predicted curves of dα/dt
confirming the catalytic nature of GNPs plays in the curing reaction of against the temperature for all graphene-benzoxazine nanocomposites.
benzoxazine, especially with a 2 wt.% of GrXg is added to neat resin It was noticeably appreciated that the modelled curves fitted well with
[15]. the experimental data for all the samples and the best fitting was ob-
tained at low heating rates (2 and 5 °C/min). The pre-exponential factor
3.4. Kinetic model for GNPs/ benzoxazine nanocomposite (A) decreased with the addition of GNPs (especially for BzGrAv-0.5 and
BzGrXg-2) while de overall reaction order (m + n) remained almost
The following general expression is commonly employed for de- constant for Bz and its nanocomposites (≈ 2.9) so it was not influenced
scribing the kinetic analysis of thermosetting polymers: by the addition of GNPs. The activation energy was lower in GNPs/
benzoxazine nanocomposites compared with neat Bz and the lowest
dα −E
= k f (α ) = Aexp ⎛ a ⎞ f (α )
dt ⎝ RT ⎠ (1)
Table 3
where A is the pre-exponential factor, Ea is the activation energy, R is Reaction rate equations for neat benzoxazine and GNPs/benzoxazine nano-
the universal gas constant (8.314 J.mol.K−1) and T is the absolute composites.
temperature. System Reaction rate equation
The autocatalytic nature of curing reaction for benzoxazine resin
Bz
was demonstrated in our previous study as it was mentioned above dα
dt
= (2.81x1010) exp ( −97540
RT )α1.2 (1 − α )1.7
[29]. The identical S-shape form for the curves of conversion versus BzGrXg-0.5
= (9.02x10 ) exp ( )α
dα 9 −92566 1.2 (1 − α )1.7
dt RT
temperature for GNPs/benzoxazine nanocomposites allowed con-
BzGrAv-0.5
= (6.33x10 ) exp ( )α
dα 9 −91126 1.2 (1
firming the same autocatalytic curing mechanism. The truncated − α )1.7
dt RT
Sestak-Berggren model is a trustworthy method for autocatalytic kinetic BzGrXg-2
= (7.67x10 ) exp (

dt
9 −91883
RT )α1.2 (1 − α )1.8
and it is described by the following equation [32]: BzGrAv-2
= (1.22x10 ) exp ( )α
dα 10 −93829 1.2 (1 − α )1.8
dt RT
f (α ) = α m (1 − α )n (2)

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V. García-Martínez, et al. Materials Today Communications 24 (2020) 100990

Fig. 6. Comparison of experimental data (symbols) and calculated values (solid lines) for curing reaction of GNPs/benzoxazine nanocomposites.

values were obtained for BzGrAv-0.5 and BzGrXg-2 as it was observed observed that the initial reaction rates were altered, depending on the
in the previous calculated Ea values by means of Kissinger and FWO type of GNPs incorporated into benzoxazine resin. At 170 °C the con-
methods. version of BzGrXg-2 increased very quickly compared with other sam-
ples and the final extent of conversion was also higher for this nano-
composite. However, at 210 °C this effect was not so pronounced and α
3.5. Isothermal DSC measurement of curing process of BzGrXg-2 increased only faster than other samples until α≈0.6.
Afterwards, the extent of conversion for neat benzoxazine at this tem-
Isothermal DSC experiments for all the samples were performed in perature was higher than its nanocomposites.
order to further investigation the effect of GNPs presence in benzox- Isothermal tests for all GNPs/benzoxazine nanocomposites were
azine curing reaction. Fig. 7 shows curves of conversion versus time at also carried out in order to verify the kinetic triplet extracted from the
170 °C and 210 °C for all the samples. The autocatalytic nature of constant heating rates because a reliable model should simultaneously
polymerization reaction for GNPs/benzoxazine nanocomposites was fit dynamic and isothermal runs with the same kinetic parameters. A
also reasserted because the curves of conversion which showed an in- comparison of the experimental reaction rate versus time and the pre-
flexion point when plotted versus time and α reached its maximum at dicted data was made in Fig. 8 for all the samples at different isothermal
conversions around 0.4 [7]. As it was expected the maximum conver- temperatures. The modelled values matched really well with the
sion increased with the isothermal temperature. It was eventually

Fig. 7. Conversion against time for Bz and its nanocomposites at 170 °C and 210 °C.

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V. García-Martínez, et al. Materials Today Communications 24 (2020) 100990

Fig. 8. Comparison of the experimental reaction (symbols) rate versus time and the predicted data (solid lines) for GNPs/benzoxazine at different isothermal
temperatures.

experimental ones at high temperatures (190 and 200 °C) while at 170 the change from the liquid to the solid state [37].
°C a slight deviation between experimental and calculated data ap- Up to now, much effort has been focused on studying polymer li-
peared. quid-gel transitions because the adequate knowledge of this phenom-
enon is crucial in manufacturing process such as VARIM. Rheology is a
3.6. Study of viscosity and gelation/vitrification phenomena powerful tool to determine viscosity and elasticity changes at the time
when the infinite network appears. Among the different methods pro-
It is well known that the addition of nanofillers to polymeric ma- posed for determining the gel point in thermosetting resins, in this work
trices produces a rise in their viscosity. The best dispersion degree the the gel point was calculated as the cross-over point of the store modulus
higher increase in this property because a larger surface area is avail- (G’) and loss modulus (G’’) during the isothermal experiments. Gelation
able to interact with the matrix [35].Taking into account that the is a phenomenon strictly material dependent, so this criterion is not
benzoxazine employed in this work was intended for infusion processes, accurate because of the dependence of cross-over time on the frequency
it is important to consider the consequences of GNPs addition on its at which it is measured [38]. However, the main objective of this work
processability. According to the resin manufacturer, the recommended is to study the effect of GNP addition on the gel time of Bz resin, so this
infusion temperature is 110 ± 10 °C, so the value of viscosity was method for the determination of gel point is sufficient to define the
measured at this temperature (Table 4). The results showed an increase vicinity in which gelation occurs. Storage modulus (G’) and loss mod-
(one order of magnitude) with a 2 wt.% of GNPs, being this effect more ulus (G’’) curves for BzGrXg-2 and BzGrAv-2 at 180 °C were compiled in
accused when GrXg nanoparticles were employed. Despite of this in-
crement, the viscosity values were close to the recommended values for
vacuum assisted resin infusion molding for high temperatures (500
mPa.s) [36]. Nevertheless, a slight additional reduction in these values
may be appropriated to guarantee a correct impregnation of carbon
fabric.
During the cross-linking reaction, quick changes are induced in the
polymer molecular structure and properties. When the curing reaction
progresses the polymer molecules increase in size and form a three-
dimensional network is built. Gel point can be defined as the moment of
the apparition of the infinite three dimensional network which marks

Table 4
Viscosity of Bz and its nanocomposites at 110 °C.
Sample Viscosity (mPa.s)

Bz 73
BzGrAv-0.5 112
BzGrXg-0.5 94 Fig. 9. Curves of G’ and G’’ versus time for nanocomposites with a 2 wt.% of
BzGrAv-2 658
graphene nanoplatelets at 180 °C: BzGrXg-2 (dash line); BzGrAv-2 (continuous
BzGrXg-2 273
line).

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V. García-Martínez, et al. Materials Today Communications 24 (2020) 100990

Table 5 Table 6
Gel times for Bz and GNPs/benzoxazine determined from the isothermal Vitrification time for Bz and its nanocomposites at several isothermal tem-
rheological experiments. peratures.
Sample Gel time, tgel (min) Sample Vitrification time, tvit (min)

170 °C 180 °C 190 °C 200 °C 170 °C 180 °C 190 °C 200 °C

Bz 63.0 37.2 24.0 12.0 Bz 149.0 91.5 60.3 44.0


BzGrAv-0.5 59.2 37.8 21.2 11.6 BzGrAv-0.5 149.8 92.9 62.1 43.5
BzGrXg-0.5 59.4 36.9 22.2 12.1 BzGrXg-0.5 153.2 96.4 62.9 44.3
BzGrAv-2 59.5 36.0 23.4 11.9 BzGrAv-2 143.1 86.8 59.0 42.1
BzGrXg-2 49.4 32.5 19.4 10.7 BzGrXg-2 155.7 98.7 64.5 43.9

Fig. 9, and the gel time (tgel) data for all the samples studied at different studied by the measurement of the heat capacity [43]. Vitrification is
isothermal temperatures was shown in Table 5. related to the reversing heat capacity (Cp-rev) evolution and, thus, vi-
As expected, all the samples reached the gel point faster at higher trification studies should be based on that magnitude [44]. In this si-
curing temperatures. In general, the gel time decreases with the in- tuation, the movement of polymer chains is restricted and the curing
corporation of graphene nanoplatelets, being this reduction more pro- reaction is limited by the diffusion of reactive species, so the conversion
nounced when a 2 wt.% of GrXg was added. In the case of nano- seems to tend to a nearly restricting value, as shown in Fig. 7 for dif-
composites manufactured with GrAv, gel times were lower that neat ferent curing temperatures. The vitrification time, tvit, was taken from
resin especially for low temperatures (170−180 °C) while at higher the inflection point of the Cp-rev curve against time in MDSC tests. The
curing temperatures they had similar gel times than Bz [31]. A re- vitrification times for BzGrXg-2 were shorter than for neat benzoxazine
markable shortening in gel time was detected by Visco et al. when a 0.5 at every evaluated temperature (Table 6), while for the rest of the
wt.% of not chemically treated MWCNT was introduced into epoxy samples this phenomenon happened at larger times. The acceleration of
resin [39]. Abdalla et al. observed a reduction in tgel of epoxy resin the occurrence of vitrification at the later curing stage would produce a
when a 1 wt.% of uniformly dispersed fluorinated MWCNT was added, positive effect on the processing of carbon fiber composites since they
while no gel time decreasing was found by the addition of 1 wt.% of would need shorter post-cure times or lower post-cure temperatures.
carboxylated MWCNT [40]. Zhou et al. evaluated the effect of MWCNT on the curing reaction of
It has been reported that apparent activation energy for the gelation epoxy and they reported that these nanofillers prevented from the vi-
(Egel) can be calculated from knowledge of gel time at different tem- trification phenomena at the later curing stage [24]. An identical be-
peratures according with the following equation [41,42]: havior was observed by Montazeri et al. when MWCNT was added to
epoxy resin [45].
Egel
lnt gel = φ+
RT (5)
4. Conclusions
where tgel is the gelation time at the isothermal temperature, T is the
curing temperature, R the universal gas constant and φ is a temperature The effect of different GNPs on the cure behavior of benzoxazine
dependent constant. resin was studied by DSC and rheological experiments. The results
Activation energy was lower for all GNPs/benzoxazine samples showed that GrXg acted as catalyst and facilitated the curing reaction.
except BzGrAv-0.5 whose value was slightly superior (Fig. 10). The This accelerating effect was more noticeable when a 2 wt.% of nano-
addition of GrXg to Bz produced a great reduction in Egel, more pro- filler was added to neat benzoxazine, because a reduction of the peak
nounced when the amount of nanofiller added was higher. This result time, activation energy as well as gel time and vitrification time was
was in agreement with the more brief gel time for nanocomposite observed.
manufactured with a 2 wt.% of this type of graphene because the lower The addition of GNPs did not change the autocatalytic nature of
activation energy for gelation the shorter gel time. As a matter of fact, it curing reaction, but increased the overall heat of reaction and the ex-
was expected a reduction in both parameters (tgel and Egel) for this tent of cure shifted to lower temperatures in nanocomposites manu-
nanocomposite due to the acceleration effect of GrXg in curing reaction factured with GrXg.
observed by DSC experiments. The curing kinetic equations for benzoxazine and its nanocompo-
The molecular mobility during the cure process has also been sites were obtained and results showed that modelled curves fitted well
both in dynamic and isothermal experiments.
For the development of carbon fiber composites, the acceleration
effect caused by GrXg could produce a positive effect on the processing
of these composites since they would need shorter curing and post-
curing times.

Declaration of Competing Interest

The authors declare that they have no known competing financial


interests or personal relationships that could have appeared to influ-
ence the work reported in this paper.

Acknowledgments

The authors thank Henkel Corporation for supplying the benzox-


azine resin employed in this study. They also acknowledge the technical
Fig. 10. Activation energy for the gelation in benzoxazine and its nano- support of Dr. C.A. Gracia from TA Instruments.
composites. The raw/processed data required to reproduce these findings cannot

8
V. García-Martínez, et al. Materials Today Communications 24 (2020) 100990

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