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Joseph Davidovits
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Joseph Davidovits
Geopolymer Institute, 02100 Saint-Quentin, France
Abstract:
Geopolymer Resins and Geopolymer Cements are new advanced mineral binders. In both cases, resins/binders and cements, the same
green chemistry is used: geopolymerization. In industrialized countries, for geopolymer applications, emphasis was put on fire and heat
resistance, and also in radioactive and toxic-waste management, yielding sophisticated geopolymer resins and binders: K-poly(sialate-
siloxo), K-poly(sialate-disiloxo) systems, as well as K-nano-polysialate matrices. In emerging countries, the driving elements for
sustainable development are Green-House and Global Warming concerns. The geopolymer green-chemistry generates new types of
low-CO2 cements for building and infrastructure applications, based on geological as well as industrial waste-materials (coal fly-ashes,
coal-mining waste, etc.). As a consequence, Geopolymer Concrete possesses physico-chemical properties entirely different from those
of regular Portland-Cement-based concrete.
Les résines et ciments géopolymères sont des nouveaux liants minéraux à haute performance. Dans les deux cas, résines et ciments, on
utilise la même chimie verte: la géopolymérisation. Dans les pays industrialisés elle fut utilisée pour obtenir des résistances au feu et à
la chaleur et aussi pour traiter les déchets toxiques et radioactifs, utilisant des résines et des liants très spéciaux de type: K-
poly(sialate-siloxo), K-poly(sialate-disiloxo), ainsi que des matrices K-nano-polysialate. Dans les pays émergents, le développement
durable résulte des effets du réchauffement climatique, effet de serre. La chimie verte géopolymèrique permet d'obtenir des nouveaux
ciments à basse émission de CO2 réalisés à partir de déchets industriels (cendres volantes, stériles de charbon, etc.) et de matériaux
géologiques. Les bétons géopolymères possèdent des propriétés physico-chimiques totalement différentes de celles du béton normal fait
de ciment Portland.
9
Applications on geopolymer cement and geopolymer
concrete:
- AAC: alkali-activated-cement
- AAFA, alkali-activated-fly ash, for application
involving fly- ashes.
These can be confused with
- AAR: alkali-aggregate-reaction, a harmful property
well-known in concrete, or
- AAC (Autoclaved Aerated Concrete) a well known
foamed Portland cement like Hebel and Ytong.
In all cases, resins/binders and cements, the same green Figure 1: Alkali-aggregate reaction; ASTM C227 bar expansion for (K-
chemistry is used: geopolymerization. Yet, especially for Ca)-poly(sialate-siloxo) cement and ordinary Portland cement.
these cement and concrete applications, these various d) There is danger for high corrosion with chloride ions!
names involve essentially alkali-activation. Yet, for every This is a field where we have little experience. However,
concrete civil-engineer alkali means danger like the we know that chloride ions have no deleterious activity on
harmful alkali-aggregate-reaction. This creates a lot of the geopolymer matrix itself. We can use salted sea water
confusion in people's mind, generating false granted ideas, to make a geopolymer concrete. Several studies have
about the properties of Geopolymer-Concrete, for shown that the chloride anions are becoming trapped
example: within the geopolymeric network and therefore cannot
move and migrate within the matrix.
a) the pH of the geopolymer cement will induce steel bar
corrosion! As a consequence of the above mentioned Like for the well known AAR Alkali-Aggregate-Reaction,
misinterpretation between alkali-activation and dangerous for Portland cement, but totally harmless for
geopolymer cement, concrete engineers believe that the geopolymer concrete, all pre-granted false ideas must be
pH of geopolymer cement is very high, between 12 and settled with an appropriate teaching and terminology.
14. This is wrong. The pH is in the range of 11.5 to 12.5, This is why the geopolymer terminology is important in
depending on the formulations. Concrete engineers should showing that the chemistry is different.
not forget that the pH of regular concrete with Portland
cement ranges between 12-13. It is this high pH which The geop olymer t erminolog y
protects the steel bars against corrosion. As for Alumino-silicate binders are called inorganic
geopolymer concrete, if the pH is higher than 12,5, this geopolymeric compounds, since the geopolymeric cement
means that something is wrong with the obtained is the result of an inorganic polycondensation
geopolymerization and the formulation must be adapted in reaction, a so-called geopolymerisation. Such reactions
order to get values ranging between 11.5 and 12.5 yield three-dimensional tecto-aluminosilicate frameworks
maximum. Why would this pH be deleterious for with the general empirical formula
geopolymer concrete, and safe for Portland concrete?
Mn[-(SiO2)z-AlO2]n.wH2O
b) Carbonation activities in the vicinity of steel will
deteriorate the reinforcement! The matrices of Portland wherein M is a cation (K, Na, Ca) and n is the degree of
cement contains free hydroxyl ions that could be involved polycondensation and z is 1, 2, 3 or >>3. Such frameworks
in carbonation of Ca(OH)2 into CaCO3. Carbonation of are called polysialates, where sialate stands for the silicon-
Portland cement reacts with these hydroxyl ions and oxo-aluminate building unit. The sialate network consists
lowers the pH, opening the route for corrosion. Yet, the of SiO4 and AlO4 tetrahedras linked by sharing all oxygen
carbonation of geopolymer concrete is different. It does atoms. Positive ions (Na+, K +, Ca2+, etc) must be present to
not significantly affect the pH. In the case of Portland balance the negative charge of Al in 4-fold coordination.
cement, the carbonation yields calcium carbonate, with a Chains and rings may be formed and cross-linked together,
pH of 7-8. On the opposite, carbonation of geopolymer always through a sialate Si-O-Al bridge.
concrete yields to potassium carbonate or sodium
carbonate, with a minimum pH of 10-10.5, involving For the chemical designation of geopolymers based on
steady chemical protection against corrosion. silico-aluminates, poly(sialate) was suggested. Sialate is an
abbreviation for silicon-oxo-aluminate. Polysialates are
c) The alkali will cause the deleterious Alkali-Aggregate- chain and ring polymers with Si4+ and Al3+ in IV-fold
Reaction! Portland cement customers commonly require coordination with oxygen and range from amorphous to
from the cement manufacturers the supply of low-alkali semi-crystalline. The amorphous to semi-crystalline three
cements. Figure 1 displays the results of the tests carried dimensional silico-aluminate structures were christened
out in 1990 according to ASTM C227 bar expansion on «geopolymers» of the types (Figure 2):
Poly(sialate-siloxo) geopolymeric cement and Portland
cement. Geopolymer cements, even with alkali contents
as high as 9.2%, do not generate any dangerous alkali-
aggregate reaction.
10
Geopolymer: green chemistry and sustainable development solutions
11
Ceramic Transactions Volume 37, Cement-Based
Materials: Present, Future, and Environmental Aspects.
The calculated CO2 emission for the production of 1 tonne
of geopolymeric cement is 0.184 tonnes including the
calcination of minerals and the grinding and mixing
energies.
technologies described below, that reduces the CO2 European Community. The GEOASH project is known
emissions for cement production by 80-90%, the future under the contract number RFC-CR-04005. It involves :
for coal combustion can as well be secured. Electricity Delft University of Technology, Delft, The Netherlands ;
utilities can then produce energy and low-CO2 cement in Cordi-Géopolymère Sarl, Saint-Quentin, France ; ISSeP,
the same plant. I foresee that by the year 2015 the Liège, Belgium ; University of Seville, School of Industrial
required 3500 million tonnes of world cement could be Engineering, Sevilla, Spain ; CSIC, Institute of Earth
produced in this way. Sciences ‘Jaume Almera’, Barcelona, Spain
Fly ash based co ncrete: the GEOASH The milestones of geopolym er chem istry
project are taken from the li st available at:
Since November 2004 the author is involved in a EU www.geopolymer.org/davidovits/milestones_geopolymer.html
sponsored project ‘Understanding and mastering coal
fired ashes geopolymerization process in order to turn 1972: first patent on polycondensation of kaolinite with
potential into profit’, known under the acronym NaOH
‘GEOASH’. Although it is a bit early to come now with a TI : Sintered composite panels
scientific sound paper on this activity, I have found it AU : Davidovits J
appropriate to outline the preliminary results of this AF : Coordination et Developpement de l’lnnovation S. A.
GEOASH project performed in our laboratory at Cordi- SO : FR72138746 721102 ; US Patent 3,950,470; US
Géopolymère (www.cordi-geopolymere.com). A 4,028,454
preliminary paper was also presented by the consortium at KW : building panel manuf; kaolin building panel; sand
WOCA (World of Coal Ash) 2005 [Geopolymerization of building panel; resin building panel
Fly Ashes, Henk Nugteren, Joseph Davidovits, Diano
Antenucci, Constantino Fernández Pereira and Xavier 1975: first patent on hydrosodalite Na-PS shaped
Querol]. articles
TI : Agglomerating compressible mineral materials in the
Normally, the curing of fly ash based geopolymeric form of powder, particles, or fibers
matrices, like those described in other papers in this book, AU : Davidovits J
is done at temperatures between 60 and 90°C. In this AF : Coordination et Developpement de l’lnnovation S.
project, since the idea is to use the geopolymers as a A.; Cordi SA Fr.
cement, the curing is taking place at room temperature SO : Patent DE2621815- 761209;Ger.Offen.; 10pp.;
like for regular Portland cement. FR75/17337-75O603 GB Patent 1,481,479
KW : hydrosodalite shaped article
13
TI : Les offrandes de natron et le symbole de l’incarnation SO : Concrete International: Des. Constr,
divine dans la pierre. (ClDCD2,01624075); 87; Vol.9(12); pp.23-9
AU : Davidovits J.
SO : 2nd international Congress of Egyptology, 1979, 1988 : first hieroglyphic text deciphered on pyramid
Grenoble; Abstracts construction
KW : natron salt; sodium carbonate; petrification; TI : Pyramid Man-Made Stone, Myths or Facts,( III) : The
ceramics; objects in stone; pyramids construction with Famine Stela provides the hieroglyphic names of
agglomerated stone. chemicals and minerals involved in the construction.
AU : Davidovits J
1980: first patent on low cost building material AF : Barry Univ.; lnst. AppI. Archaeol. Sci.; Miami
TI : Structural components using ferruginous, lateritic and Shores; FL; USA (uS)
ferrallitic soils SO : Fifth Internationl Congress of Egyptology, Cairo
AU : Davidovits J 1998, Abstracts of papers, pp. 57-58
AF : Coordination et Developpement de l’Innovation S.
A.; Fr. (FR) 1990
SO : Patent FR2490626 A1, 820328; Fr. Demaride; 7 pp.; TI : Geopolymeric concretes for environmental protection
FR80l20388, 800923 AU : Davidovits J; Comrie D C; Paterson J H; Ritcey D J
KW : ferruginous soil building material; lateritic soil AF : Barry Univ.; Inst. Appl. Archaeol. Sci.; Miami
building material; ferrallitic soil building material Shores; FL; USA (US)
SO : Concrete International. (CIDCD2,01624075); 90;
1981: first patent on geopolymeric foam VOL.12 (7); PP.30-40
TI : Expanded minerals based on potassium poly(sialates)
and/or sodium, potassium poly(sialate-siloxo) types 1991
AU : Davidovits J; Legrand J J TI : Geopolymer: ultrahigh-temperature tooling material
AF : Societe Anon. Coordination et Developpement de for the manufacture of advanced composites
l’lnnovation (CORDI); AU : Davidovits J; Davidovics M
SO : Patent FR2512805A1, 830318; Fr. Demande; 11 pp.; AF : Cordi-Geopolym. S. A.; Geopolym. Inst.; Saint
FR81117543, 810917 Quentin; F-02100; Fr. (FR)
KW : potassium alumnosilicate foam polycondensation SO : INT. SAMPE SYMP. (ISSEEG,08910138); 91;
VOL.36 (2); PP.1939-49
1984: first patent on geopolymeric cement
TI : Early high-strength mineral polymer TI : Geopolymers: inorganic polymeric new materials
AU : Davidovits J; Sawyer J L AU : Davidovits J
AF : Pyrament, Inc.; USA (US) AF : Cordi-Geopolymere S. A.; Geopolym. Inst.; Saint
SO : Patent US 4,509,985 A 850409; U.S.; 7 pp.; Quentin; 02100; Fr. (FR)
European Patent EP 0 153 097 SO : J. THERM. ANAL. (JTHEA9,03684466); 91;
KW : aluminosilicate polymer slag concrete; sialate VOL.37 (8); PP.1633-56SC : S57-000/1992
polymer slag concrete
1987: first patent on fiber/geopolymer composite 1993 : First paper on Global-Warming CO2 mitigation
TI : Ceramic-ceramic composite materials and their TI : Geopolymer Cements to minimize Carbon-dioxide
manufacture greenhouse-warming
AU : Davidovits N; Davidovics M; Davidovits J AU : Davidovits, J.
SO : Patent WO 88/02741 A1880421; PCT Int. Appi.; 21 AF : Géopolymère, Saint-Quentin, France
pp.; US patent 4,888,311. SO : CERAMIC TRANSACTIONS, VOL. 37 (1993),
KW : silicon carbide fiber reinforced aluminosilicate; CEMENT-BASED MATERIALS: PRESENT, FURURE,
sodium sulfite silicon carbide aluminosilicate; alkali metal AND ENVIRONMENTAL ASPECTS, M. MOUKWA &
silicon carbide; aluminosilicate AL. EDS., PP. 165-182; AMERICAN CERAMIC
SOCIETY.
1987: first patent on geopolymeric waste containment
TI : Method for stabilizing, solidifying and storing waste 1994
material TI : Recent Progresses in Concretes for Nuclear Waste and
AU : Davidovits J. Uranium Waste ContainmentAU : Davidovits, J
SO : Patent WO 89/02766; International Patent AF : Géopolymère, Saint-Quentin, France
Application published April 08, 1989 Priority US SO : CONCRETE INTERNATIONAL, Vol. 16, N°12, PP.
104,190, filed october 02, 1987; US patent 4,859,367. 53-58 (1994)
KW : waste stabilization, solidification, storage with
geopolymer matrix. long term durability. TI : Geopolymers: Man-Made Rock Geosynthesis and the
Resulting Development of Very Early High Strength
1987: first paper on ancient concretes Cement
TI : Ancient and modern concretes: what is the real AU : Davidovits, J
difference? AF : Géopolymère, Saint-Quentin, France
AU : Davidovits J SO : JOURNAL OF MATERIALS EDUCATION, PP. 91-
AF : Barry Univ.; lnst. AppI. Archaeol. Sci.; Miami 137, Vol. 16, N°2&3 (1994)
Shores; FL; USA
14
Geopolymer: green chemistry and sustainable development solutions
TI : High Alkali Cements for 21st Century Concretes 2.490.626 – 2.512.805 – 2.512.806 – 2.512.808 –
AU : Davidovits, J. 2.523.118 – 2.528.818 – 2.528.822 – 2.604.994 –
AF : Géopolymère, Saint-Quentin, France 2.621.260 – 2.657.867 – 2.671.344 – 2.659.320 –
SO : CONCRETE TECHNOLOGY, PAST, PRESENT, 2.659.963 – 2.666.253 – 2.666.328 – 2.669.918 –
AND FUTURE, P.K. MEHTA ED., PP. 383-397, 2.709.258 – 2.712.584 – 2.756.840 – 2.758.323 – ; other
AMERICAN CONCRETE INSTITUTE, DETROIT, SP- patents pending.
144 (1994).
Granted and i ssued US pat ents
TI : Global Warming Impact on the Cement and
3,950,470 – 4,028,454 – 4,349,386 – 4,472,199 –
Aggregates Industries
4,509,985 – 4,859,367 – 4,888,311 – 5,288,321 –
AU : Davidovits, J.
5,342,595 – 5,352,427 – 5,349,118 – 5,539,140 –
AF : Géopolymère, Saint-Quentin, France
5,798,307 – 5,925,449 ; other patents pending.
SO : WORLD RESOURCE REVIEW, PP.263-276, Vol.
6, N°2 (1994).
PCT patent publicat ions
1994-1997: European reseach project GEOCISTEM; EP 0 026 687 – WO 82/00816 – WO 88/02741 – WO
first MAS-NMR study of ancient Roman cement. 89/02766 – WO 91/13830 – WO 91/13840 – WO
TI: Archaological analologues and long-term stability of 91/11405 – WO 92/04298 – WO 95/13995 – WO
geopolymeric materials. Results from the European 98/31644 – WO 03/040054 – WO 03/087008 – WO
research project GEOCISTEM. 03/099738; other patents pending.
AU: Davidovits Joseph and Davidovits Frédéric.
AF: Institut Géopolymère, Saint-Quentin, CERLA,
Universié de Caen, France General Litt erature
SO: GEOPOLYMER ‘99 Proceedings 2nd Int. Conf. on
Geopolymers, Saint-Quentin, 1999, pp. 283-295. See on the Internet, www.geopolymer.org, the
Geopolymer Institute Library page for the list of other
1997: First paper on CARBON/GEOPOLYMER publications.
composite and F.A.A. testing GÉOPOLYMÈRE ‘88 , Proceedings 1rst European
TI : Fire-resistant Aluminosilicate Composites Conference on Soft Mineralurgy, 1988, edited by J.
AU : Lyon, R., Foden, A., Balaguru, P.N., Davidovics, M. Davidovits and J. Orlinski, Université de Technologie,
and Davidovits, J., Compiègne, France (1989).
AF : Federal Aviation Administration Technical Center, GÉOPOLYMÈRE ‘99 , Proceedings of the Second
USA, Rutgers The State University New Jersey, USA, Conference on Geopolymer, 1999, edited by J. Davidovits,
Géopolymère, Saint-Quentin, France R. Davidovits and C. James, Geopolymer Institute and
SO : Journal FIRE AND MATERIALS, Vol. 21, PP. 67- I.N.S.S.E.T., Saint-Quentin, France (1999)
73 (1997)