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Ciach1971 PDF
Ciach1971 PDF
M O R P H O L O G Y AND M I C R O S T R U C T U R E O F H Y D R A T I N G
P O R T L A N D C E M E N T AND I T S C O N S T I T U E N T S
I. C H A N G E S IN H Y D R A T I O N O F T R I C A L C I U M A L U M I N A T E
A L O N E AND IN T H E P R E S E N C E O F T R I E T H A N O L A M I N E
OR CALCIUM LIGNOSULPHONATE
(Communicated by G. M. Idorn)
ABSTRACT
Morphological changes which occur during the hydration of C s A *
paste were observed by electron m i c r o s c o p y f r o m the age of 5
minutes to 3 months. X - r a y analyses were used to identify
phases. The effects of the admixtures, triethanolsxnine and cal-
c i u m lignosulphonate, were investigated with and without gypsum.
The dosage of admixture w a s 0.5%; the water to C s A ratio was
i. 0. The results showed clearly the morphological changes that
took place as hydration proceeded, and showed the specific
influences of each of the two admixtures.
SOh~M AIRE
Les changements morphologiques qui prennent place au cours de
l'hydratation d'une pgte de C s A ont ~t~ observes par microscopie
~lectronique ~ partir de l'~ge de 5 minutes jusqu'~ l'~ge de 3
tools. Les analyses aux rayons-X ont servi ~ identifier les
phases. L'effet, avec et sans gypse, des adjuvants tri~thanola-
m i n e et lignosulfonate de calcium a ~t~ exarnin~. Le dosage de
l'adjuvant ~tait de 0.5% et la fraction eau: C s A ~tait de I. 0. Les
r@sultats ont clairement d~montr~ les changements morpholo-
giques qui ont pris place au cours de l'hydratation et ont aussi
m o n t r ~ l'influence particuli~re de chacun des deux adjuvants.
143
144 Vol. I , No. 2
MICROSTRUCTURE, TRICALCIUM-ALUMINATE, HYDRATION
Intr oduction
but a p p a r e n t l y n o t t h e b a s i c n a t u r e of t h e h y d r a t i o n p r o d u c t s ( 2 - 1 0 ) . Such
agents may, however, p r o d u c e m o d i f i c a t i o n s of t h e crysta.1 h a b i t s of t h e s e
h y d r a t e s (2, 3, 7).
S o m e o r g a n i c c o m p o u n d s a p p e a r t o b l o c k t h e c o n v e r s i o n of C ~ H s
a n d C 4 A H ~ to C s A H s w h i l e o t h e r s f a c i l i t a t e t h e r e a c t i o n (6), Ligno-
sulphonates, for example, a r e s h o w n to i n h i b i t t h e c h a n g e f r o m t h e h e x a g o n a l
hydroaluminates to C 3A H s u n d e r n o r m a l c o n d i t i o n s (2). A d d i t i o n of g y p s u m
a nd l i m e d o e s n o t a p p a r e n t l y a l t e r t h e c o u r s e of t h e r e a c t i o n ( 2 , 4 , 5, 9).
D a u g h e r t y and K o w a l e w s k i r e v i e w , in t h e i r 1968 T o k y o S y m p o s i u m p a p e r
(6), t h e m a j o r researches in t h i s a r e a .
A n y c h a n g e s in t h e m o r p h o l o g y of h y d r a t i o n p r o d u c t s of p o r t l a n d
cement compounds, of w h i c h C s A i s o n e , m u s t n e c e s s a r i l y affect both the
n a t u r e of t h e p l a s t i c s t a t e and t h e m i c r o s t r u c t u r e and p r o p e r t i e s of t h e
h a r d e n e d s t a t e of c e m e n t p a s t e .
T h e p r e s e n t p a p e r is i n t e n d e d p r i m a r i l y to d e m o n s t r a t e t h e v a l u e of
a systematic sequential study using the electron microscope for direct
o b s e r v a t i o n of t h e m o r p h o l o g i c a l c h a n g e s . It is l i m i t e d to t w o c o m m e r c i a l l y
used concrete admixtures, triethanolamine and c a l c i u m l i g n o s u l p h o n a t e ,
in t h e a b s e n c e a nd in t h e p r e s e n c e of g y p s u m . In c o n c r e t e t e c h n o l o g y ,
triethanolamine is u s e d in f o r m u l a t i o n s to r e d u c e e x c e s s i v e r e t a r d a t i o n of
other admixtures agents, and l i g n o s u l p h o n a t e is one of s e v e r a l b a s i c c o m p o -
n e n t s of s e t - r e t a r d e r s and w a t e r - r e d u c e r s . In t h i s f i r s t s t u d y , t he h y d r a -
t i o n of C3A w a s c a r r i e d out in t h e a b s e n c e of a d d e d l i m e .
Materials and P r o c e d u r e s
The tricalcium a l u m i n a t e u s e d in t h e e x p e r i m e n t s w a s m a d e in t h e
Materials Section Laboratory of t h e D i v i s i o n of B u i l d i n g R e s e a r c h (2): it
c o n t a i n e d 2 p e r c e n t f r e e l i m e and h a s a s p e c i f i c s u r f a c e a r e a of a b o u t
3000 cm2/gm Blaine.
T h e C3A p a s t e s w e r e p r e p a r e d on t h e b a s i s of w a t e r to C3A b y w e i g h t
= 1.0, and a d m i x t u r e d o s a g e s of 0. 5 p e r c e n t b y w e i g h t of d r y CsA . The
r a t i o of C s A t o g y p s u m w a s Z:I. The gypsum was prepared from large,
clear, n a t u r a l c r y s t a l s w h i c h w e r e g r o u n d t o p a s s 200 DIN. A s in t h e c a s e
146 Vol. l , No. 2
MICROSTRUCTURE, TRICALCIUM-ALUMINATE, HYDRATION
d e c o m p o s i t i o n of t h e c u b i c p h a s e of C s A H s u n d e r t h e s e c o n d i t i o n s , but s o m e
m a y h a v e r e s u l t e d d i r e c t l y as h y d r a t i o n p r o d u c t s of C3A.
(b) With T r i e t h a n o l a m i n e
A f t e r 7 d a y s t h e s i z e of t h e s e c u b e s w a s a b o u t 2 m i c r o n s and t h e y
occurred as l o o s e a g g r e g a t i o n s of i n d i v i d u a l s i n g l e c r y s t a l s , in c o n t r a s t
w i t h t h o s e f o r m e d w i t h o u t a d m i x t u r e w h i c h w e r e t w i n n e d and s h o w e d c l o s e
structure. S o m e of t h e s e c r y s t a l s w e r e c o v e r e d b y a m a t e r i a l appearing
l i k e h e x a g o n a l p l a t e s of c a l c i u m h y d r o x i d e and a l u m i n u m h y d r o x i d e . After
a b o u t 1 m o n t h of h y d r a t i o n t h e c u b e f o r m w a s t r a n s f o r m e d to t h e r i c h c u b i c
form.
TABLE I
CH, AH CH, A H CH
C s AH6 CaAHa
CsAH6
CH CH
3 months CH, A H
AH AH
CsA. C a C O s. 1 2 H ~ O
C3A CsA
FIG. 1 FIG. Z
FIG. 3 FIG. 4
C a A paste. Age i day. The rich C s A paste. Age 3 days. Twinning
cubic habits of hydrogarnet crystals. hydrogarnet crystals covered by very
small particles of other hydration
products.
FIG. 5 FIG. 6
C s A paste. Age 1 month. Large C a A paste with triethanolamine. Age
cubic crystals of hydrogarnet 7 days. Large hydrogarnet crystals
often covered by precipitations of o£ cube habit with some hexagonal-
hexagonal form. like particle s.
150 Vol. l , No. 2
MICROSTRUCTURE, TRICALCIUM-ALUMINATE, HYDRATION
FIG. 7 FIG. 8
C ~ A paste with calcium lignosulphonate. Age 4hrs. The
large aggregates of very thin plates of hexagonal C A H . The
clustering of their edges can be likened to bundled ribbons.
n o t b e g i n to h a r d e n s i g n i f i c a n t l y u n t i l a f t e r a b o u t 2 m o n t h s , at w h i c h t i m e it w a s
observed that the twinning, rich cubic form ofhydrogarnet, as w e l l as h e x a g o n a l
plates ofCH andAH, appeared. T h u s , w i t h w a t e r o n l y and w i t h t r i e t h a n o l a m i n e ,
t h e f i r st h y d r a t i o n p r o d u c t s of C s A p a s t e w i t h o u t g y p s u m w e r e m e t a s t a b l e
p h a s e s of h e x a g o n a l CAH, w h i c h w e r e t h e n v e r y q u i c k l y t r a n s f o r m e d to
t h e c u b i c h y d r o g a r n e t p h a s e w h i c h is m o r e s t a b l e at r o o m t e m p e r a t u r e .
The latter, however, a p p e a r e d t h e n to be p a r t l y t r a n s f o r m e d under these
t e s t c o n d i t i o n s t o t h e h e x a g o n a l p h a s e s of A I ( O H ) s and C a ( O H ) 2 .
(c) W ith L i g n o s u l p h o n a t e
T h e f i r s t h y d r a t i o n p r o d u c t s of C s A w i t h 0 . 5 p e r c e n t c a l c i u m
l i g n o s u l p h o n a t e a p p e a r e d as w r i n k l e d f o i l s or p l a t e s of h e x a g o n a l p h a s e s
of CAH s i m i l a r t o t h e C s A p a s t e w i t h o u t a d m i x t u r e s (Fig. 1).
FIG. 9 FIG. 10
CsA paste with calcium ligno- C s A paste with calcium ligno-
sulphonate. Age 2 days. The sulphonate. Age 7 days. The
c l u s t e r s of e d g e s of t h i n h e x - large hydrogarnet crystals of
agonal plates are displayed in the cubic form a m o n g aggre-
the interlocking structure. gates of hexagonal phases.
A f t e r h y d r a t i o n f o r 1 m o n t h , and up to 3 m o n t h s , t h e m a j o r h y d r a t i o n
product was the r i c h cubic f o r m o f h y d r o g a r n e t . This form was partly
t r a n s f o r m e d to c a l c i u m h y d r o x i d e and a l u m i n u m h y d r o x i d e , and t h e s e
products covered the hydrogarnet crystals.
2. H y d r a t i o n of C s A in P r e s e n c e of G y p s u m
(a) No A d m i x t u r e P r e s e n t
T h e f i r s t h y d r a t i o n p r o d u c t s of C s A p a s t e w i t h g y p s u m and no o t h e r
a d m i x t u r e a p p e a r e d a f t e r a f e w m i n u t e s of h y d r a t i o n ; t h e y d i s p l a y e d p a r t l y
rolled, s e m i c r y s t a l l i n e f o i l s and r o d s w h i c h f o r m e d f l o w e r - l i k e a g g r e g a t e s
on t h e s u r f a c e s of t h e g y p s u m c r y s t a l s ( F i g . 11).
152 Vol. l , No. 2
MICROSTRUCTURE, TRICALCIUM-ALUMINATE, HYDRATION
FIG. 11 FIG. Il
I I I I I I I I I I [ l I ! I I [ I
L FIG. 13
X - r a y diffraction pattern
of C a A paste with g y p s u m
after different times of
hydration. E = high
sulpho C A H , L = low
sulpho C A H , C u r v e I = l
day, and C u r v e II = 8 days.
I I I I I I i I I i I ]~, I ], I [ I i
40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 I0 8 6 4 2
2@
Vol. I , No. 2 153
MICROSTRUCTURE, TRICLACIUM-ALUMINATE, HYDRATION
FIG. 1 4 FIG. 15
After 8 days of hydration the paste had set, and the microstructure
appeared as a loose structure of unoriented, thin hexagonal plates (Fig.
14). X - r a y diffraction patterns showed that these plates, which comprised
the dominant form, w e r e low sulphate C A H crystals of apparently different
types. Some ettringite w a s also present (Fig. 13, curve If).
FIG. 16 FIG. 17
C3A p a s t e w i t h g y p s u m and c a l - C 3 A p a s t e w i t h g y p s u m and c a l -
c i u m l i g n o s u l p h o n a t e . A ge 1 day. cium lignosulphonate. Age 3
B e t w e e n t h e s m a l l r o d s of e t t r i n g - days. Small, rod-like particles
ite a r e l a r g e c r y s t a l s of s e c o n - a r e s o m e t i m e s f o r m e d in l ong
d a r y g y p s u m of v e r y good h a b i t . fibres.
p r o d u c t at e a r l y s t a g e s of h y d r a t i o n w a s t h e h i g h - s u l p h a t e CAH w h i c h
a p p e a r e d as r o d - l i k e e t t r i n g i t e - t y p e p a r t i c l e s . It w a s t h e d o m i n a n t p h a s e
d u r i n g t h e f i r s t 3 d a y s of h y d r a t i o n . At t h i s t i m e t h e p a s t e s s h o w e d s i g n s
of s e t t i n g , and p l a t e - l i k e p a r t i c l e s of l o w - s u l p h a t e CAH a p p e a r e d . The
pastes had set after 7 days, at w h i c h t i m e t h e m a j o r h y d r a t i o n p r o d u c t s
w e r e h e x a g o n a l p h a s e s of l o w - s u l p h a t e CAH.
(c) With L i g n o s u l p h o n a t e
Q u i t e d i f f e r e n t r e s u l t s w e r e o b t a i n e d f o r t h e p a s t e of C s A w i t h
g y p s u m and c a l c i u m l i g n o s u l p h o n a t e . The first hydration products
a p p e a r e d a f t e r a f e w m i n u t e s as s m a l l r o d - l i k e p a r t i c l e s on t h e c r y s t a l
s u r f a c e s of t h e g y p s u m . Up t o 1 d a y ' s h y d r a t i o n t h e r e a p p e a r e d l a r g e r
crystals of v e r y good h a b i t ( F i g . 16). X-ray diffraction showed that these
c r y s t a l s w e r e d i f f e r e n t f o r m s of t h e e t t r i n g i t e t y p e , i . e . , the high-sulphate
CAH; t h i s w a s t h e m a i n h y d r a t i o n p r o d u c t up to 14 d a y s of h y d r a t i o n ( F i g .
17 , F i g . 18, c~trves III and IV).
A f t e r 14 d a y s t h e p a s t e s h o w e d s i g n s of s e t t i n g , and thin, u n o r i e n t e d
Vol. I , No. 2 155
MICROSTRUCTURE, TRICALCIUM-ALUMINATE, HYDRATION
I I r r r l I { I I I { { I ~ I r
FIG. 18
X-ray diffraction pat-
t e r n of G3A p a s t e witli
g y p s u m and c a l c i u m
lignosulphonate after
d i f f e r e n t t i m e s of h y -
dration. E : high sulpha
C AH, L = l o w s u l p h o
C AH, C u r v e I l l = 8 d a y s
a nd C u r v e IV = 14 d a y s .
I I I I I I I I [ I I I I E
40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 I0 8 6 4 2
28
3. General Observations
The initial presence of a c o m p a r a t i v e l y l a r g e a m o u n t of l i m e as in
the samples s t u d i e d b y S e l i g m a n n and G r e e n i n g (9) w o u l d u n d o u b t e d l y h a v e
s o m e d i f f e r e n t e f f e c t s on t h e r a t e s of c h a n g e s f o u n d in t h e p r e s e n t e x p e r i -
m e n t s w h e r e o n l y a s m a l l a m o u n t of l i m e w a s i n i t i a l l y p r e s e n t . Since
t h e s e i n v e s t i g a t i o n s w e r e i n t e n d e d to develop a p r o c e d u r e and t e c h n i q u e
t h a t w o u l d e n a b l e one to f o l l o w m o r p h o l o g i c a l changes clearly, it w a s
A l t h o u g h no a t t e m p t w a s m a d e to d e t e r m i n e and r e l a t e t h e t i m e w h e n
156 Vol. I , No. 2
MICROSTRUCTURE, TRICALCIUM-ALUMINATE, HYDRATION
x ' i / "<
/ /" /
#
,0
¥ !
~, I~m
FIG. 19 FIG. 20
CsA paste with gypsum and cal-
cium lignosulphonate. A g e 14 d a y s . C s A paste with g y p s u m and calcium
T h e s h o r t r o d s of e t t r i n g i t e a r e lignosulphonate. Age 3 months.
formed in large aggregations Grain of hydrated C s A with very
between some small rounded plates clear spherical structure of hydration
of t h e l o w s u l p h a t e f o r m of C A H . products.
Summary
Systematic sequential observations with the electron m i c r o s c o p e w e r e
w e r e m a d e to identify s o m e phases.
Acknowledgements
References
. P. Seligmann and N.R. Greening, Highw. Res. Rec. No. 62, 80 {1964).
ii. L.E. Copeland, E. Bodor and C.H. Weise, J. Res. Dev. Labs Portld
G e m . A s s . 9, 61 (1967).