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Datum Centrifugal Compressors PDF
Datum Centrifugal Compressors PDF
turbomachinery
DATUM Centrifugal
®
Form 85188-15 ©2015 Dresser-Rand. DRESSER-RAND is a registered trademark of Dresser-Rand Company. Printed in U.S.A.
Compressors
This brochure comprises a general overview of the Dresser-Rand solicitation to buy. Contact Dresser-Rand for detailed design and
products described herein. It is solely for informational purposes, engineering information suitable to your specific applications.
does not represent a warranty or guarantee of the information Dresser-Rand reserves the right to modify its products and related
contained herein, and is not to be construed as an offer to sell or product information at any time without prior notice.
dresser-rand.com
Wherever and whenever
you need us
A single source for all your energy conversion needs.
2
Technological advantages
Innovative design and superior components give DATUM compressors
that competitive edge.
3
The modular design of the DATUM unit also yields additional Paying Careful Attention to The Details
advantages. For the design of the DATUM compressor, we made sure its
• The DATUM modular bundle has horizontally split stationary components supported our goals of higher efficiency, lower cost
carrier housings that enable the rotor-to-stator alignment to and easier maintenance.
be verified with the rotor in its true axial position and with the Impeller Design
thrust bearing fully assembled. This allows direct determination To improve performance, we used the latest aerodynamic design
of correct rotor positioning in the axial direction, as well as and analysis technology to develop a new family of impellers and
measurement of the radial clearance between the rotor and all matched stationary flowpath components. The new impeller
labyrinths at the impeller eye and shaft interstage locations. designs were tested in single- or multi-stage test rigs to simulate
• Because the bearing housings, journal bearings and thrust a complete compressor stage.
bearing assemblies are horizontally split, the coupling does Accuracy and quality of the impeller manufacturing process were
not have to be removed to replace a bearing assembly on the substantially improved. Some impellers are two-piece, milled from
driven end of the machine, and the thrust disc does not have solid forgings, with welded or brazed construction. The majority
to be removed to replace a bearing on the free end of the of our new impeller designs are five-axis milled bladed discs,
machine. providing the sophisticated aero-mechanical design required for
• For larger frame sizes, the radial vibration probes are strength and high performance. All diaphragms and other
externally adjustable and removable, as are the axial position stationary flowpath components are fully machined from steel or
probes on non-thru-drive units. alloy for compliance with aerodynamic design requirements. For
special applications, single-piece, integral-machined or single-
Standardization piece powdered metal impellers are available.
To improve reliability and reduce cost, we standardized DATUM
compressor components wherever possible, maximizing the use EBraze Welding
of proven designs. The DATUM line consists of 15 standard frame Created specifically for the DATUM product family, EBraze
sizes that are scaled from the median size frame. The impellers, welding combines two proven methods—electron beam welding
diaphragms, inlets, volutes, and shafts are all directly scaled; the and vacuum furnace brazing—to create a weld joint with superior
bearings and seals are not directly scaled, in order to take strength. To fuse the impeller cover and blades, an electron beam
advantage of outside vendors’ standard sizes. Further weld is directed through the cover and a braze alloy foil is applied
standardization was achieved by using the same internal to each blade. Fusion occurs across the complete cover-to-blade
components in both the radially split and axially split versions. interface, creating an impeller with greater reliability, longer life
and more accurate performance.
DATUM centrifugal compressors are available for discharge
pressures ranging up to more than 15,000 psig (1,000 bar),
maximum flow rates from 5,400 cfm (9,200 m3/h) to 700,000 cfm
(1,200,000 m3/h), and power ratings to more than 120,000 bhp
(90 MW). Cases can be split axially (900 psig max.) or radially
(15,000 psig max.).
Single piece
five-axis milled
impeller.
4
Vacuum Furnace Brazing and Seals
One-Piece Integral Machining Shaft seals, located between the bearing chambers and the gas
Depending on the application, impellers can also be fabricated stream, minimize gas leakage outward and prevent lubricating oil
using vacuum furnace brazing and one-piece integral machining leakage into the gas stream. D-R offers a variety of seal
or one-piece HIP powder metal super alloy impellers. assemblies to handle various compressor applications:
• Labyrinth seals
• Contact seals
• Dry gas seals
• Oil film seals
• Tilt pad seals
With more than 1,000
dry gas seals produced
to date, we are an
experienced
manufacturer of dry gas
seals with a proven
proprietary design that maximizes reliability under all operating
conditions. Our gas seal service and test facilities in Tulsa,
Oklahoma; Houston, Texas; and Le Havre, France, stand ready
Bearings to provide full support.
Tilt Pad Journal Bearings — Pad length, off-set factor, pad Rotor Stability
orientation, clearance, preload, and other geometric parameters The DATUM shaft diameter is 30 percent larger than our earlier
are selected for optimum dynamic rotor performance. The pads turbocompressor models. This enables higher power density with
possess axial and radial aligning capability to uniformly distribute improved rotor stability, both of which are increasingly vital as
the load over the pad surfaces. Directed oil lubrication reduces oil pressure ratios and gas densities increase.
consumption and power loss, lowers operating temperatures and
allows higher operating speeds. Additional stability is provided by the D-R damper seal, a
significant recent development that has resulted in an inherently
Tilt Pad Thrust Bearings — These double-acting, self-equalizing stable centrifugal compressor. With the D-R damper seal, the
bearings accommodate the same thrust loading in either rotor’s dynamic stability (log-decrement) actually increases with
direction. The bearing has six or more pads supported on a base increasing discharge pressure.
ring in the thrust housing. Pads are babbitt-faced steel with high
load-carrying capacity.
5
Building in quality
Major investments have made our design and production facilities
second to none.
6
“
.....Chevron’s decision to
enter into a worldwide
preferred supplier agreement
with Dresser-Rand was
“
based in part on the
technology of DATUM
compressors.
Shown above: Synchrony®
NovaGlide® magnetic bearings.
—Christopher Rossi, president
and CEO of Dresser-Rand Left:The DATUM® C hermetically
sealed, integral high-speed motor-
driven compressor with magnetic
bearings.
7
DATUM Frame Size Flow/Pressure Coverage Map
15,000 1000
2 4 6 8
10,000 690
2 4 6 8
10
7,000 483
2 4 6 8 10 12
5,000 345
2 4 6 8 10 12 14
4,000 276
DATUM® P
3,000 D8 — D16 207
DATUM ICS® 2 4 6 8 10 12 14 16 18
D4 — D14
2,000 138
2 4 6 8 10 12 14 16 18 20 DATUM® C
D6 — D16
Pressure (PSIG)
2 4 6 8 10 12 14 16 18 20 22 24 26
1,000 69
BARG
6 8 10
700 12 14 16 18 26 48
500 18 20 22 24 28 30 34
400 28
6 8 10 12 20 22 26
300 24 26 28 30 21
14 16 18
200 14
20 22 24 26 28 30
100 7
2 3 4 5 6 78 9 2 3 4 5 6 789 2 3 4 5 6 78 9
FLOW (CFM) 1,000 10,000 100,000 1,000,000
FLOW (m3/hr) 1,700 17,000 170,000 1,700,000
Radially Split Axially Split Both Radially & Axially Split In Development
DATUM® Nomenclature
D X Y N (Z) Example: D 1 0 R 9 B
Where: D: Always a “D” for DATUM
X: Frame size designation, one or two digits,
N: Total number of impellers,
2 through 28 in steps of two one or two digits
Y: Case split designation as follows: (Z): Casing configuration, is either:
“R” for radial (barrel type) “B” for back-to-back
“A” for axial (horizontally split) “D” for double-flow
“P” for pipeline (barrel type) “S” for straight-thru
“CS” for centrifugal separator
“C” for compact compressor configuration
“I” for Integrated Compression System “M” for marinized
DATUM
®
DATUM ICS
® system is a high-efficiency DATUM centrifugal
compressor, driven by a high-speed, close-
coupled motor, with an integrated centrifugal
integrated compression system gas-liquid separation unit, packaged with
process gas coolers in a single module.
Example: D 4 I 2 S As a complete compression system it
Where: D: Always a “D” for DATUM can be applied to all markets – upstream,
4: Frame size
midstream and downstream – with the
I: Integrated Compression System
smallest footprint, reduced weight and
Always separator; process package, magnetic bearings,
seal-less, and marinized optional; intercooler as required. at the lowest total installed cost.
2: Total number of impellers
S: Casing configuration:
“B” for back-to-back
“C” for compound
“D” for double-flow
“S” for straight-thru
“I” for integrated
“M” for marinized
DATUM C
®
DATUM P
®
Family of products
Dimensions
D D
B
B
STRAIGHT-THRU
Axially and Radially Split Case
A C A C
10A
65–85 51.5 56 32 24.5–40.0
6R
52–63 38.5 39 24 12.0–18.5
(1,320–1,600) (980) (990) (610) (5.5–8.5)
(1,650–2,160) (1,310) (1,420) (810) (11.1–18)
12A
76–98 59.5 65 37 28.0–53.5
8R
58–73 45 47 28 15.5–25.0
(1,470–1,850) (1,140) (1,190) (710) (7–11.5)
(1,930–2,490) (1,510) (1,650) (940) (12.5–24)
Conventional driver arrangements include: 30R 200-375 219 176 143 315-771
(5,080-9,525) (5,563) (4,479) (3,632) (143-350)
• Gas turbine
Note:All weights and dimensions are estimated;
• Steam turbine weight variation is linked to the number of stages
BACK-TO-BACK
without I.C. • Electric motor (low-speed, high-speed, variable-speed) and design pressure of the compressor.
Radially Split Case
• Others as required
11
DATUM centrifugal
compressors
The result of our unmatched experience.
12
“ We can reduce the
time offshore to
replace the rotor
bundle by about a
day and a half to two
days compared to
conventional designs.
If you equate that to
availability, that’s
about a half percent a
“
year improvement –
just for that feature
alone. DATUM compressors are
bringing new efficiency
and availability levels to
— Senior Consultant, FPSO vessels.
ConocoPhillips
13
DATUM family of products
Designed for maximum performance.
14
DATUM® ICS In addition to the high-efficiency DATUM centrifugal compressor
Integrated Compression System (ICS) technology, our proprietary centrifugal separation technology and
The DATUM® ICS is a compact compression system that can be the compressor driver, the ICS system also includes dedicated
applied to all markets—upstream, midstream and downstream— unit controls, process coolers, valves, instrumentation, and
with a small footprint, reduced weight and at the lowest total interconnecting piping—all packaged in a compact module
lifecycle cost. It provides a compact and highly efficient means for design. For ICS modules, designed based on the use of a
removing liquid from a wet gas mixture while increasing the hermetically sealed, DATUM I train, our approach to compact
pressure of the gas stream. compression could typically result in as much as a 50% reduction
in the footprint and a 50% reduction in weight when compared to
The ICS uses D-R’s centrifugal compressor technology and the traditional compression modules.
proprietary, compact centrifugal-type gas/liquid separator that is
integrated to the compressor shaft, and resides within the DATUM® P Compressor
compressor casing. This technology can be offered with the Dresser-Rand has offered pipeline booster equipment for the gas
compressor rotor supported on active magnetic bearings (AMBs) transmission industry for more than 50 years. The DATUM P
or on oil lubricated bearings, regardless of the type of driver used compressor uses components—impellers, bearings, seals,
for the train. The use of our field-proven compressor modular stationary flow-path components, etc.—from the DATUM multi-
bundle design allows the end-user to change out the compressor stage compressor product line. As such, it benefits from the
internals in less time, resulting in reduced downtime, and has a proven experience and flexibility of the DATUM design product
positive impact on the availability and reliability of the unit. line, including its many innovative features. One of those features
is the modular bundle assembly that enables rapid change-out of
rotating elements—together with bearings, seals and stationary
components—in one cartridge-style assembly.
15
In 1995 we introduced the world’s first DATUM centrifugal
compressor – a compressor that delivers the industry’s
lowest total cost of ownership through its maintenance-
friendly modular design and efficiency-boosting impellers.
DATUM
®
2
For a complete list of products and services, visit www.dresser-rand.com or contact the following:
Dresser-Rand
31, Boulevard Winston Churchill Dresser-Rand EMEA
Cedex 7013 112, Avenue Kleber (Europe, Middle East & Africa)
Le Havre 76080 France Cedex 16 Dresser-Rand S.A.
Tel: (Int’l +33) 2-35-25-5225 Paris 75784 France 31 Boulevard Winston Churchill
Fax: (Int’l +33) 2-35-25-5366 Tel: (Int’l +33) 156 26 71 71 Cedex 7013
Fax: (Int’l +33) 156 26 71 72 Le Havre 76080, France
Tel: (Int’l +33) 2-35-25-5225
Fax: (Int’l +33) 2-35-25-5366/5367
Asia-Pacific
Dresser-Rand Asia Pacific Sdn Bhd
Unit 9-4, 9th Floor
Bangunan Malaysian Re
17 Lorong Dungun
Damansara Heights
50490 Kuala Lumpur, Malaysia
Tel: (Int’l +60) 3-2093-6633
Fax: (Int’l +60) 3-2093-2622
turbomachinery
DATUM Centrifugal
®
Compressors
DRESSER-RAND is a registered trademark of
Dresser-Rand Company. Printed in U.S.A.
©2015 Dresser-Rand. | Form 85188-15
This brochure comprises a general overview of the Dresser-Rand products for detailed design and engineering information suitable to your specific
described herein. It is solely for informational purposes, does not represent applications. Dresser-Rand reserves the right to modify its products and
a warranty or guarantee of the information contained herein, and is not to related product information at any time without prior notice.
be construed as an offer to sell or solicitation to buy. Contact Dresser-Rand
dresser-rand.com