You are on page 1of 13

Training at ABB India

Developing your full potential


Index

This is ABB 4

ABB in India 5

Our service portfolio 6

Creating value through knowledge sharing 8

Product training modules 10

Industry specific training modules 19

Domain specific training modules 20

Training modules at a glance 22

2 Training at ABB India 3


This is ABB ABB in India

The sub-continent has witnessed an unprecedented level of Our strategy is to leverage our domain expertise in power
ABB is one of the world’s leading power and automation Technology plays a key role for ABB. We have seven research economic expansion. To sustain this growth, ABB in India and automation technologies to help utilities and industries
engineering companies that enable utility and industry centers, 6,000 scientists and 70 university collaborations is actively reaching out and partnering with stakeholders to improve productivity, efficiency and reliability of operations
customers to improve their performance while lowering across the world – all working to develop unique technologies discover new ways of applying innovation, technology and while reducing environmental footprint. Through various
environmental impact. that make our customers more competitive. global experience to find solutions to help build and sustain a initiatives, we are continuously addressing customer needs,
low carbon economy. investing resources in indigenization, localization and
manufacturing to develop products and solutions to cater
Energy is a critical driver to accelerating economies. But to specific customer requirements through enhanced and
what is more relevant in today’s environment is making customer delivery models.
energy sustainable and a viable proposition. Nature makes
Our portfolio ranges from light switches to robots, and from Sustainability is integral to all aspects of our business. energy available in various forms. And to harness this energy To enhance our presence and sustain technology leadership,
huge electrical transformers to control systems that manage We strive to balance economic, environmental and social effectively and efficiently, ABB has developed technologies to ABB is capitalizing on mega trends such as urbanization and
entire power networks and factories. We provide solutions objectives and integrate them into our daily business utilize the latent energy that lies in the power of ocean water emerging economies, resource efficiency and climate change,
for secure, energy-efficient generation, transmission and decisions. Sustainbility considerations cover our entire value to natural resources like coal and to far more sustainable exploiting disruptive opportunities, such as direct current
distribution of electricity, and for increasing productivity in chain,from how we design and manufacture products,to how solutions like the sun and the wind. (DC) technologies, to enable a wide range of energy efficient
industrial, commercial and utility operations. we behave in the communities where we operate and towards automation and power solutions.
one another. Whether it is for power generation, transmission, distribution
or applications in industrial automation, facilities or buildings; We are also focusing on improving our internal process
practically the entire ABB portfolio helps to reduce CO2 efficiency, reducing material and energy consumption and
emissions. Energy cost does not manifest itself in just improving productivity to deliver solutions to customers in an
producing and transmitting it. How well it is utilized and put increasingly competitive environment.
to productive use is equally important. So when it comes
to cement, steel, petrochemicals, pharmaceuticals or the
likes of these industries, ABB India has been implementing
global, leading-edge technology solutions to optimize energy
utilization. So at the end of the day, increasing energy costs
is not what one ends up paying for as we progress into the
future.

4 This is ABB | Training at ABB India Training at ABB India | ABB in India 5
Our service portfolio

Service is an integral and Through a holistic service portfolio from conventional life
cycle support (like spare parts, training and field services) to

11. Replacement
important channel to improve more advanced solutions (like upgrades, evolution & retrofit

Decommissioning Replacement
solutions, optimization), ABB offers a complete range of
customer intimacy and solutions for all customer needs. Leveraging on the combined

enhance value proposition. The strength of strong electrical product portfolio and vast
application knowledge, ABB is best prepared and equipped to
service strategy is to unleash

10. End-of life


cater to the needs of emerging trends and demands of energy

Services

Disposal and
efficiency and carbon footprint optimization.
the full potential of the entire

recycling
Resale
organization to take advantage People development and competence build up is a significant
step in ensuring the best usage of various products and
of huge and growing installed solutions delivered for control of various critical applications.

9. Extension,

& Retrofits
Upgrades
ABB, through a comprehensive training portfolio, offers wide

Extensions
Hardware
Upgrades

Software
base, which constitutes a

Retrofit
ranging standard and customized training modules for all
customer needs at all levels.
large opportunity to increase
the service offerings and to

8. Advanced
State-of-the-art training facilities, with right and required

Energy Efficiency

Data engineering
Services

Op. excellence

Process safety
Environmental

Cyber security
Software as a

Data back-up
management

Data services
improvement

Maintenance
performance
Performance

optimization

compliance
number of training kits, managed by experienced and certified

reliability
Services
enhance customer value.

System

service
Asset
trainers, provide a unique opportunity to all customers
for targeted and focused competence build-up of their
Our competent and experienced service teams develop, entire workforce for improved availability and reliability of
all equipment and systems. Generally, most of the training

7. Engineering
build and deliver holistic solutions to drive efficiency and

& Consulting

Configurations

Benchmarking
Customization

management
Planning and
1. Service Agreements

specification
modules include both class room and hands-on sessions,

Engineering
productivity improvements by utilizing ABB’s existing

integration

Consulting

and audits
System

Project
advanced knowledge and capabilities. Driven by customer for enhanced training effectiveness and better learning
needs, service teams across various product groups, experience.
functions and regions work together to offer comprehensive
solutions for optimal improvements and value addition. Fast growing demand for customized on-site (at customer

6. Repairs

trouble-shooting
Repair services

Pre-owned parts On-site condition Refurbishment/


Reconditioning

On-site repair
locations / plants) training modules with mobile training kits,

maintenance
Workshop

Corrective

Technical
services

Remote
support
repairs
ABB Full Potential Service Strategy builds on strong wherever possible, reflects ABB’s flexibility and preparedness
foundations of the huge and continuously growing installed to meet the special challenges in terms of large pool of
base, technologically superior products and solutions and operators / engineers to be trained in short time and also on

5. Maintenance
long and proven engineering competences. The objective topics of special importance to a particular plant / unit.

Remote condition

Inspections &
maintenance

maintenance

assessment
is to take advantage of these key imperatives to maximize

diagnostics
monitoring
Preventive

monitoring
Predictive

Life cycle
the Return on Assets and improve productivity, availability, ABB’s training portfolio goes beyond the conventional
reliability and in turn the profitability for the customers. product / equipment, by integrating special topics like system
integration, technological solutions, process optimization,
loop performance monitoring and tuning, IEC 61850 based

Consumables

Exchange unit
4. Spares
power management solutions, industry safety solutions,

Consumables

management
Replacement
Spare parts

Parts and
Extended
Parts Kits

inventory
warranty
functional safety systems, etc.

&

Parts
3. Training

E-Learning
Classroom
On-site
training

training
2. Installation &
commissioning

Commissioning

Commissioning

Programming
Installation

Simulation

services

6 Our service portfolio | Training at ABB India Training at ABB India | Our service portfolio 7
Creating value through knowledge
sharing

ABB’s training programmes The ABB advantage:


Our training programmes offer the following benefits:
are designed and structured - Help customers stay ahead of the learning curve by
sharpening their skills and integrating advances in
as an integral part of customer technological innovation

commitment. Our programmes - Better returns on training investment by maximizing


productivity and performance
focus on enhancing skills and - Reduced life-cycle costs thereby increasing return-on-
investments (ROI) and return-on-assets (ROA)
developing the competence - Maintaining products and systems at a high level of

of our customers’ personnel readiness, so as to minimize downtime and mitigate the


need for equipment repair
across functions and levels.
ABB’s training centre provides the ideal infrastructure
with: Training centre at Peenya Training cum demo room at Nelamangala

With decades of unparalleled - Sophisticated learning aids such as, simulations, product
cut-outs and multimedia presentations
domain knowledge and - Demo-room with operating models
- Practice benches for hands-on training
experience, ABB’s expert - Well-equipped classrooms with instant access to ABB

team of internal and external group e-learning sites


- Outdoor switchyard with high and medium voltage
trainers offer well-structured switchgear, power and distribution transformers and other
power technology products
training programmes across
a wide range of products and
systems.

Through interactive
workshops, hands-on training
and product demonstrations,
we create the ideal
environment for our customers
to familiarize themselves with
various products and system
platforms and enhance their
skills.

Training centre at Vadodara

8 Creating value through knowledge sharing | Training at ABB India Training at ABB India | Creating value through knowledge sharing 9
Product training modules Product training modules

Transformers High Voltage Switchgear (upto 765 KV) Medium Voltage Switchgear Utility Communication
Product categories Product categories Product categories Product categories
- Power Transformers (upto 765 KV) - Circuit Breakers - Apparatus - Indoor and Outdoor Circuit Breaker, SF6 - Power Line Carrier Communication System (PLCC)
- Distribution Transformers - Instrument Transformers (CT and CVT) Vacuum Breaker, Railway Breaker, Vacuum Interrupters
- Dry-Type and Liquid-filled Type Transformers - Disconnectors - Air Insulated Switchgear (AIS) Subjects covered
- Reactors - Gas Insulated Switchgear (GIS) and Hybrid Switchgear - Gas Insulated Switchgear (GIS) - PLC Terminal Type ETL 4x -8x
(PASS) - Ring Main Unit (RMU) - Protection Coupler Type NSD50
Topics covered - Surge Arrestors - Compact Secondary Substation (CSS) - VFT Equipment Type NSK5
- Basics of transformer and reactors - design aspects, - HV/LV Capacitors - Modular Coupling Device Type MCD80
insulation, principle, connections (vector groups) - Generator Circuit Breaker (GCB) Subjects covered - Testing of equipments
- Transformer selection and application, accessories - Design, operation and construction principles - Fault tracing
- Manufacturing and testing of transformers / reactors Subjects covered - Inside the breaker - Hands-on practice, demo
- Life extension and refurbishment of transformers - Theory on working of product, applicable standards and - Hands on practice - operating mechanism, SF6 gas filling Target audience: EPCs, all utility customers
- Installation, commissoning, maintenance and selection parameters - Control schematics and applicable standards
troubleshooting - Operation, construction, components - Manufacturing and testing Duration of training: 10 days
- Diagnostics - condition monitoring, oil processing, DGA - SF6 gas properties and gas filling, handling - Setting examples and calculations
- Economic aspects of replacement of transformers - Control schemes, manufacturing and testing - Maintenance and troubleshooting
- Modern trends in design / manufacturing - Hands-on practice - New developments in MV Switchgear Technology - GIS
- Installation, commissioning, troubleshooting and site
Target audience: End users, system integrators, channel maintenance requirements Target audience: End users, system integrators, channel
partners, Independent Service Franchise - Refurbishment, life extension partners, Independent Service Franchise
- Modern trends in design / manufacturing
Duration of training: 3 to 8 days Duration of training: 3 to 5 days
Target audience: End users, system integrators, channel
partners, Independent Service Franchise

Duration of training: 2 to 6 days

10 Product training modules | Training at ABB India Training at ABB India | Product training modules 11
Product training modules Product training modules

Distribution Automation Products Substation Automation System Power Generation (Control and Low Voltage Switchgear
Instrumentation)
Product categories Product categories
- Distribution Protection - SPACOM series and RED500 series - Line Distance Protection with REL670 and REL650 Product categories Product categories
- Distribution Protection - 605 series and 630 series - Line Differential Protection with RED670 - Power Plant Automation (Optimax) - Air Circuit Breaker
- Distribution Protection - 611 and 615 series - Transformer Protection with RET670 and RET650 - Power Plant Training Simulator - Moulded Case Circuit Breaker
- Station Automation - COM600 - Busbar Protection with REB670 and REB500 - Combustion Instruments - Flame Scanners - Soft Starter
- Fast Bus Transfer device - SUE 3000 - Generator Protection with REG670 - Pro Control 13 with Progress 3 Engineering and Industrial - Contactor
- Load Shedding Controller - PML630 - Bay Controlling with REC670 and REC650 IT HMI - Electronic Products and Relays
- Substation Automation with MicroSCADA - Symphony Harmony with Power Generation Portal (PGP) - Universal Motor Controller
Subjects covered - RTU560 Gateway Engineering HMI and Composer Engineering
- Overview of protection principles and application - Power System Studies and Relay Coordination - Symphony Melody Subjects covered
- Relay functions and features - Power System Studies Software - NEPLAN - Turbine Protection and Control Solution - TSI, TSA, EHTC, - ModBus communication with RS485/Bluetooth
- Introduction to relay configuration tool along with ATRS etc - Maintenance and troubleshooting techniques
communication with relay Subjects covered - Boiler Protection and Control Solution-FSSS, BMS - Components, accessories
- Relay engineering and configuration including logic building - Application - Freelance 800F
- Relay operation - HMI navigation, relay parameterization and - Function and features - EGATROL System for Gas Turbine Target audience: End users, system integrators, channel
fault data upload and analysis, testing and trouble shooting - Configuration and setting example partners, Independent Service Franchise
- Introduction to Fast Bus Transfer device, Load shedding - Testing of product Subjects covered
controller PML630 and its Engineering - Hardware and software concept - Performance monitoring of products Duration of training: 3 to 5 days
- Simulation of different modes of transfers - HMI Program and LDU - Performance simulation
- Establishment of communication between substation IEDs, - Operation and maintenance - Installation and configuration features
PML630 - Relay coordination and grading between overcurrent and - Power generation information management (PGIM) for
- Simulation of different scenarios of Fast and Slow load short circuit devices history and analysis
shedding - RTU and MicroSCADA Pro - HMI upgradation
- Substation Automation Solutions - Structure and Architecture - Operations and engineering including logic building
and introduction to COM600 Target audience: End users, system integrators - Maintenance and troubleshooting
- Control, protection and monitoring concepts and advantages
of IEC61850 Duration of training: 5 to 10 days Target audience: End users, channel partners, OEMs, EPCs,
- Graphical User Interface, Single Line Diagram, Event List, System Integrators, Consultants, Energy Auditors
Alarm List, Trends, Reports
Duration of training: 3 to 5 days
Target audience: End users, system integrators, channel
partners, Independent Service Franchise

Duration of training: 3 to 5 days

12 Product training modules | Training at ABB India Training at ABB India | Product training modules 13
Product training modules Product training modules

Low Voltage Systems Low Voltage Drives Medium Voltage Drives Power Electronics
Product categories Product categories Product categories Product categories
- Convention Switchgear - MNS 3.0 and MNS R - ACS 55 and ACS 150 - Micro Drives - ACS 1000 and ACS2000 - General Purpose Drives - High Current Rectifier - AC 800 PEC, DCR 600 and DCR
- Intelligent Switchgear - MNS iS, MNS 3.0 with M10X, UMC - ACS 355 and ACS 850-04 - Machinery Drives - ACS 5000 and ACS 6000 - Special Purpose Drives 800
Relay - ACS 310 and ACS 550 - General Purpose Drives - Static Excitation System - UNITROL 1000, UNITROL F,
- ACS 800, ACS 880, DCS 800 - Industrial Drives Subjects covered UNITROL 5000, UNITROL 6000
Subjects covered - ACH 550 and ACQ 810 - Industry Specific Drives - Drive fundamentals and features - Traction Convertors - BORDLINE
- MNS applications - ACSM1 - Motion Control Products - Principle of operation
- Functional description of MNS systems - ACS 800 Multi Drives and Regenerative Drives - Product hardware and software description Subjects covered
- Erection and service instructions - Parameters and signal description - Fundamental knowledge and product features
- Parameterization and tool Subjects covered - Commissioning and maintenance tool exercises - Principle of operation
- DCS and switchgear communication - Product technical features and concepts - Standard operation and maintenance procedures - Product hardware and software description
- Principle of operation - Faults and alarms - Parameters and signal description
Target audience: End users, consultants, OEM’S, EPC’S - Product hardware and software description - Commissioning and maintenance tool exercises
- Parameters and signal description Target audience: End users, system integrators, energy - Standard operation and maintenance procedures
Duration of training: 3 to 6 days - Commissioning and maintenance tool exercises auditors, Independent Service Franchise - Faults and alarms
- Standard operation and maintenance procedures
- Faults and alarms Duration of training: 3 to 5 days Target audience: End users and system integrators

Target audience: End users, system integrators, energy Duration of training: 3 to 5 days
auditors,Independent Service Franchise

Duration of training: 2 to 5 days

14 Product training modules | Training at ABB India Training at ABB India | Product training modules 15
Product training modules Product training modules

Control Products (PLC) Motors and Generators Robotics Control Technology Products
Product categories Product categories Product categories Product categories
- DigiVis 500 SCADA - Low Voltage Motors - Small size robot - IRB 120, IRB 1410, IRB 1600, IRB 2600 - Freelance 800F
- AC 500 series PLC - High Voltage Induction Motor - Medium size robot - IRB 4400 and IRB 4600 - 800xA with AC800 M controller
- AC 500 (High Availability) - High Voltage Synchronous Motor - Large size robot - IRB 6600 series and IRB 7600 - Compact HMI 800
- AC 500 eCo PLC - DC Motor - Robot Studio - Simulation and Programming Software
- CP400 and CP600 HMI - Traction Motor - Paint robot Subjects covered
- AC31 40/50 series PLC (on request only) - Wind Generators - Arc welding robot - System overview, system architecture
- Energy Efficient Motors - System functions
Subjects covered - Motors for hazardous areas Subjects covered - Diagnostic features
- OPC configuration and AE configuration at DigiVis 500 - ABB robot and their types - Basics of process control
SCADA Subjects covered - Description of ABB robot components - Configuration and commissioning
- Centralised and decentralised configuration of PLC - Introduction of theory of electrical machines - Basic operation and programming of robot - Safety and redundancy concepts
- HA PLC configuration steps - Mechanical and electrical designs/construction of electrical - Input/Output details and Interfacing with PLC - General troubleshooting tips
- Configuration with Profibus, CS31, Profinet, Modbus RTU, machines - Robot system applications and booting of system
Modbus TCP/IP etc - Operational aspects - Troubleshooting and maintenance features Target audience: End users, channel partners, EPC’s, OEM’s,
- SNTP time synchronization - Thermal, electrical, ambient, mechanical stresses affecting a system integrators, consultants
- HMI configuration steps, connectivity with PLC machine Target audience: End users, channel partners, system
- Installation and commissioning integrators Duration of training: 3 to 5 days
Target audience: End users and system integrators - Methods to eliminate most frequently occuring faults
- Innovative ways of carrying out preventive and prediction Duration of training: 3 to 5 days
Duration of training: 3 to 5 days maintenance

Target audience: End users, OEMs, channel partners, energy


auditors, independent service franchise

Duration of training: 2 to 3 days

16 Product training modules | Training at ABB India Training at ABB India | Product training modules 17
Product training modules Industry specific training modules

Measurement Products Turbochargers Process Industries Process Automation Control


Product categories Product categories Categories Categories
- Infra Red Analysers - Industry specific turbochargers ranging from 500KW to - Primary Metals - Configuration and operation of 800xA with AC800M
- Para Magnetic Analysers 80MW - Hot Flat Rolling Controller
- Thermal Conductivity Analyser - Cold Rolling Mills - Configuration and operation of 800xA with AC450 Controller
- Continuous Gas Analyser (CGA) Subjects covered - Processing Lines - Engineering of a complete control project running in
- Gas Chromatograph - ABB turbocharging global and local service network - Profile Mills AC800M Controller
- Natural Gas Chromatograph (NGC) - Safe operation and maintenance of turbochargers - Tube Mills - ACM, CPM and KM
- Fourier Transform Infra Red Analyser (FTIA) - Dynamic balancing - Cement Mills
- Liquid Analyser & SWAS (Steam & Water Analysis System) - Troubleshooting and failure analysis - Paper Machines Subjects covered
- Flow Meter - SIKO - safety design concept - Paper Winders - System 800xA architecture
- Latest development in turbocharger - Engineering workplace/plant explorer
Subjects covered Subjects covered - Controller hardware
- Working principle of product Target audience: End users - Drive Selections/Application Engineering - Controller communication and database management
- Construction and features of product - Technology controls like AGC, RGC, AFC, Coil Eccentricity - Applications with FBD and ST
- Components of product Duration of training: Half day compensation, Tandem Mill controls, Rolling Mill - Graphics display
- Sample conditioning systems and various parameters of Mathematical Models - Alarms, events and trends
sample conditioning - Level2 Systems - Back up and restore
- Erection and commissioning guidelines
- Maintenance and troubleshooting Target audience: End users Target audience: End users, OEMs and system integrators

Target audience: End users, channel partners, system Duration of training: 2 to 3 days Duration of training: 3 to 5 days
integrators

Duration of training: 3 days

18 Product training modules | Training at ABB India Training at ABB India | Product training modules 19
Domain specific training modules

Process Automation - Productivity


and Optimization Suites
Categories
- Energy Manager
- Scheduling Systems
- Knowledge Manager
- cpmPlus OEE

Subjects covered
- Energy Monitoring, Load Planning and Optimization
- Melt Shop and Hot Strip Mill Schedule Optimization
- OEE Concepts and Tracking

Target audience: End users

Duration of training: 2 to 3 days

20 Product training modules | Training at ABB India Training at ABB India 21


Training modules at a glance

Training Location
Product Category Bangalore (Peenya) Bangalore Bangalore Vadodara (Maneja) Nashik Mumbai (Andheri) Faridabad Contact Person E-Mail Id Office Mobile
(Nelamangala) (Rajaji Nagar) (Satpur) (Mathura Road) Landline Number
Number
Transformer Dilip Shah dilip.shah@in.abb.com 0265 2604448 9724334124
High Voltage Switchgear Dilip Shah dilip.shah@in.abb.com 0265 2604448 9724334124
Medium Voltage Switchgear M Sukumar m.sukumar@in.abb.com 0253 2201245 9890700419
Utility Communication Manali Rane manali.rane@in.abb.com 022 66717210 9820677004
Distribution Automation Dilip Shah dilip.shah@in.abb.com 0265 2604448 9724334124
Products
Substation Automation Prakash Rao T prakashrao.t@in.abb.com 080 22949650 9972583890
System
Power Generation (Control & Anjali Desai anjali.desai@in.abb.com 080 22949648 9901493472
Instrumentation)
Low Voltage Switchgear Prakash Gangoli prakash.gangoli@in.abb.com 080 22948927 9901490984
Low Voltage Systems Manish Haswani manish.haswani@in.abb.com 080 22946878 9945120595
Low Voltage Drives Srivatsa Ramamurthy srivatsa.ramamurthy@in.abb.com 080 22946508 9901491120
Medium Voltage Drives Srivatsa Ramamurthy srivatsa.ramamurthy@in.abb.com 080 22946508 9901491120
Power Electronics Srivatsa Ramamurthy srivatsa.ramamurthy@in.abb.com 080 22946508 9901491120
PLC (Control & Automation) Srivatsa Ramamurthy srivatsa.ramamurthy@in.abb.com 080 22946508 9901491120
Motors & Generators Srivatsa Ramamurthy srivatsa.ramamurthy@in.abb.com 080 22946508 9901491120
Robotics Ravikumar Singadi ravikumar.singadi@in.abb.com 080 22948352 9901491151
Distributed Control System Supratic Sarkar supratic.sarkar@in.abb.com 080 22949650 9972583890
Measurement Products Balesh Kumar balesh.kumar@in.abb.com 0129 2448376 9810350764
Turbochargers Keyurkumar Patel keyurkumar.patel@in.abb.com 0265 2604413 7600053390
Process Automation Rajeshwari Shenoy rajeshwari.shenoy@in.abb.com 080 22946302 9916985219
Process Automation Control Rajeshwari Shenoy rajeshwari.shenoy@in.abb.com 080 22946302 9916985219
Process Automation Rajeshwari Shenoy rajeshwari.shenoy@in.abb.com 080 22946302 9916985219
- Productivity and
Optimization Suites
Training location details ABB Limited ABB Limited ABB Limited ABB Limited ABB Limited ABB Limited ABB Limited
Plot No. 5 & 6, Survey No 88/3,88/4, 5th Floor, Power Technologies Plot No 79, 22-A, Shah 32 Industrial Area, NIT,
2nd Phase, Basavana Halli, KSIIDC IT/BT Park, Training Centre, Street 17, Industrial Estate, Faridabad-121001
Peenya Industrial Area Kasaba Hobli, Rajaji Nagar Maneja, MIDC Estate, Off. Veera
Bangalore-560058 Nelamangala, Industrial Estate, Vadodara-390013 Satpur, Desai Road,
Bangalore-562123 Bangalore-560010 Nashik-422007 Andheri (West),
Mumbai-400053

For all training requirements, please contact us via:


Email: training@in.abb.com
Toll free number: 1800 420 0707
Website: www.abb.com/service

22 Training modules at a glance | Training at ABB India Training at ABB India | Training modules at a glance 23
Contact us

ABB Limited
2nd Floor, East Wing
Khanija Bhavan
49, Race Course Road
Bangalore - 560001
Tel: +91 80 2294 9150
Fax: +91 80 2294 9148
Email: training@in.abb.com

www.abb.com/service

24

You might also like