biaya tk regular 11 $/jam 11

biaya overtime 13 $/jam 13

biaya sub kontrak 12 $/jam 12
biaya lost sales 15 $/jam 15
biaya simpan 5 $/jam 5
On hand inventory 19900 jam 19900
maksimal lost sales 500 jam / bulan 500
maksimal subkontrak 800 jam/bulan 800
biaya hiring 13 $/orang 13

Bulan Permintaan Unit

abz acz adz afz
1 1865 1572 1974 1598
2 1765 1498 1936 1558
3 1798 1528 1835 1417
4 1823 1556 1953 1429
Persediaan Awal 800 750 850 700
WS 360 420 300 480

Bulan Permintaan Unit

abz acz adz afz
1 1865 1572 1974 1598
2 1765 1498 1936 1558
3 1798 1528 1835 1417
4 1823 1556 1953 1429
7251 6154 7698 6002
Persediaan Awal 800 750 850 700
WS(unit/menit) 6 7 5 8

level strategy TK Awal 175

Jam kerja 8
Periode keb. Produksi rencana produksi persediaan K. Persediaan
1 24948 29400 4452 4452
2 43220 28000 -15220 -10768
3 41995 30800 -11195 -21963
4 43027 29400 -13627 -35590
153190 117600 -35590 -63869
tk ideal 227.961309523809

lv strategy tk ideal
tk ideal 0
hiring -175
periode kebutuhan produksi rencana produksi persediaan k. Persediaan
1 24948 0 -24948 -24948
2 43220 0 -43220 -68168
3 41995 0 -41995 -110163
 4 43027 0 -43027 -153190
153190 -356469

Mixed Strategy
Periode kebutuhan produksi reguler overtime total produksi
1 24948 29400 0 29400
2 43220 28000 10768 38768
3 41995 30800 11195 41995
4 43027 29400 13627 43027
153190 117600 35590 153190

Transportasi
Cr 11 Cs 12 Ch
Co 13 Cl 15

prod period Resource Sales Period

1 2 3
1 RT 11 16 21
OT 13 18 23
SC 12 17 22
LS 15 20 25
2 RT 50 11 16
OT 50 13 18
SC 50 12 17
LS 50 15 20
3 RT 50 50 11
OT 50 50 13
SC 50 50 12
LS 50 50 15
4 RT 50 50 50
OT 50 50 50
SC 50 50 50
LS 50 50 50
Demand 24948 43392 42005
153512

Sales Period
prod period Resource
1 2 3
RT 24948 16 21
OT 13 18 23
1
SC 800 17 22
LS 15 20 25
RT 50 28000 16
OT 50 14000 18
2
SC 50 800 17
LS 50 15 20
 RT 50 50 30800
OT 50 50 13
3
SC 50 50 800
LS 50 50 15
RT 50 50 50
OT 50 50 50
4
SC 50 50 50
LS 50 50 50
Demand 24948 43392 42005
39792
Stepping Stone 39776
Sales Period
prod period Resource
1 2 3
RT 11 16 21
OT 13 18 23
1
SC 12 17 22
LS 15 20 25
RT 50 11 16
OT 50 13 18
2
SC 50 12 17
LS 50 15 20
RT 50 50 11
OT 50 50 13
3
SC 50 50 12
LS 50 50 15
RT 50 50 50
OT 50 50 50
4
SC 50 50 50
LS 50 50 50
Demand 24948 43392 42005

Biaya 1463674

Disagregasi untuk mendapatkan JIP

Bulan permintaan
ABZ ACZ ADZ
1 1865 1572 1974
2 1767 1498 1936
3 1798 1528 1837
4 1823 1576 1953
Pers Awal 800 750 850
WS 6 7 5

biaya tk reguler 11 jenis produk Presentase

biaya overtime 13 abz 25.10%
biaya subkontrak 12 acz 24.92%
biaya lost sale 15 adz 22.20%
biaya simpan 5 afz 27.78%
on hand inventory 19900
maksimal lost sales 500 JIP (unit) 6
maksimal subkontrak 800 Produk Bulan 1
biaya hiring 13 ABZ 1821
ACZ 1808
ADZ 1611
AFZ 2015
Total 7255
 Hari Kerja
1 2 3 4
21 20 22 21
Regular time cahari kerja*jam kerja 168 160 176 168
84 80 88 84

kebutuhan Produksi (Permintaan hsil forecast- initial inv)

abz acz adz afz kebutuhan agregat f
1065 822 1124 898 24948
1765 1498 1936 1558 43220
1798 1528 1835 1417 41995
1823 1556 1953 1429 43027
6451 5404 6848 5302 153190

6 7 5 8

Biaya TK 323400 Biaya Simpan 22260

308000
338800
323400
1293600

periode Biaya TK ideal Biaya Hiring

1 0 -2275
2 0
3 0
 4 0
0

persediaan Kom. Persediaan biaya TK Biaya overtime

4452 4452 274428 0
0 0 475420 139984
0 0 461945 145535
0 0 473297 177151
4452 4452 1685090 462670

Unused Capacity Available Capacity

4
26 50 29400 24948
28 50 14700 43392
27 50 800 42005
30 50 500 43167
21 50 28000
23 50 14000
22 50 800
25 50 500
16 50 30800
16 50 15400
16 50 800
16 50 500
11 50 29400
12 50 14700
13 50 800
15 50 500
43167 28088 181600

Unused Capacity Available Capacity

4
26 4452 29400
28 14700 14700
27 800 800
30 500 500
21 28000
23 14000 14592
22 800
25 485 500
 16 30800
16 15387 15400
16 800
16 500 500
29400 29400
12 14688 14700
800 800
15 500 500
43167 28088 181600

Unused Capacity Available Capacity prod period Resource

4
26 50 29400 RT
28 50 14700 OT
1
27 50 800 SC
30 50 500 LS
21 50 28000 RT
23 50 14000 OT
2
22 50 800 SC
25 50 500 LS
16 50 30800 RT
16 50 15400 OT
3
16 50 800 SC
16 50 500 LS
11 50 29400 RT
13 50 14700 OT
4
12 50 800 SC
15 50 500 LS
43167 28088 181600 Demand

AFZ ABZ ACZ ADZ AFZ

1598 11190 11004 9870 12784
1578 10602 10486 9680 12624
1417 10788 10696 9185 11336
1429 10938 11032 9765 11432
700 43518 43218 38500 48176 173412
8 25.10% 24.92% 22.20% 27.78%

43518 43128 38500 48176

1 2 3 4
10920.906996 10823.0359144696 9661.6324129818 12089.839042
 10845.621549 10748.4251608885 9595.02802574216 12006.495329
9661.632413 9575.04670957027 8547.5630290868 10695.776532
12089.839042 11981.4922150716 10695.7765321892 13383.889096
43518 43128 38500 48176
7 5 8
Bulan 2 Bulan 3 Bulan 4
1547 1933 1512
1536 1920 1501
1368 1710 1337
1712 2140 1673
6163 7703 6023
 84

Biaya Simpan Total

-124740 -127015
-340840 -340840
-550815 -550815
 -765950 -765950
-1782345 -1784620

Biaya subkontak Biaya simpan Total

0 22260 296688
0 0 615404
0 0 607480
0 0 650448
22260 2170020
 Sales Period
Unused Capacity Available Capacity
1 2 3 4
11 12 19 13 50 29400
2 7 21 15 50 14700
1 2 9 14 50 800
4 5 23 17 50 500
43 11 7 23 4 28000
41 13 7 23 2 14000
42 12 18 23 3 800
54 15 7 12 50 500
41 41 11 16 2 30800
52 52 13 3 50 15400
40 36 12 15 1 800
39 35 2 3 50 500
41 37 39 11 2 29400
52 48 50 13 50 14700
40 36 37 12 1 800
39 35 50 2 50 500
24948 43392 42005 43167 28088 181600
Bulan permintaan
ABZ ACZ ADZ AFZ ABZ ACZ
1 1865 1572 1974 1598 11190 11004
2 1767 1498 1936 1578 10602 10486
3 1798 1528 1837 1417 10788 10696
4 1823 1576 1953 1429 10938 11032
Pers Awal 800 750 850 700 43518 43218
WS 6 7 5 8 25.10% 24.92%

ABZ ACZ ADZ AFZ

1 2808.147 2742.433 2191.284 3551.553
2 2660.588 2613.337 2149.102 3507.103
3 2707.265 2665.673 2039.204 3149.281
4 2744.907 2749.412 2167.973 3175.951

468.0245
ADZ AFZ
9870 12784
9680 12624
9185 11336
9765 11432
38500 48176 173412
22.20% 27.78%

1 2 3 4
ABZ 2808.147 2660.588 2707.265 2744.907 6
ACZ 2742.433 2613.337 2665.673 2749.412 7
ADZ 2191.284 2149.102 2039.204 2167.973 5
AFZ 3551.553 3507.103 3149.281 3175.951 8

1 2 3 4 1 2 3
ABZ 468.0245 443.4313 451.2108 457.4846 ABZ 469 444 452
ACZ 391.7762 373.3338 380.8105 392.7731 ACZ 392 374 381
ADZ 438.2569 429.8203 407.8409 433.5946 ADZ 439 430 408
AFZ 443.9442 438.3879 393.6601 396.9939 AFZ 444 439 394
1744 1687 1635
 4
458
393
434
397
1682