Gears|Gear Boxes|Geared MotorsIntroduction Covaai Gears established in 2000 with well qualified and well experienced engineers in gear technology and one of the leading manufacturers of Helical Geared Motors and Worm reductions gear boxes in Coimbatore. Covaai Geared motors and Worm Gear Boxes are designed and manufacture to meet increasing demand forslow speed applications. Ourworm reduces for compact and efficent. Infrastructure We are equipped with 1. Imported gear hobbing machines 2. Imported gear profile grinding machines 3. Thread Milling and grinding 4. Boring and other conventional machines Systems ‘Wehave been carifiad for Intemational Quality Standard ISO 9001-2000 certified by CAS Worm gear casings are manufactured with close grained cast iron with cooling fins for better heat dissipation. Casings are machined accuratelyin CNC machines forbetterperformance ‘The worm shafts made with case hardenedalloy steel and ground for smooth running operation. ‘The worm whee! is centrifugelly cast with phosphor bronze for better life ‘The worm shaft and worm wheel are mounted on taperroller bearingstotake care of radial & thrustloads. All bearings are selected to giveincreasedbearing ife. Covaai worm reducers canbe supplied with double extendedinput, with hollow inputotc., Range 1 5/8 CD to 5" CD centre distances 10: 1 to 70: 1 ratios Under driven, overdriven, Vertical Input / Output shaft Shaft mounted mode's Lubrication ‘The lubrication of worm shaft, viorm wheel & Bearings are achieved by splash of ol. Adaptable reducers are provided with breathor, oil level and drain plugs and it must be ensured that these are positioned suitably before commissioningthe unit. For CGCF models cipstick have providedto check theoil level. Details required for Gear box selection 1. Type, HP and Speed of prime mover 2. Output torque and ratio 3. Application and type of load 4. Service factorSelection Chart For HP & Torque (Input Speed - 1500 RPM) Output Gear Box Size Ratio Saal cea) (RPM) 162 | 200 | 287 | 27 | 300 | 337 | 400 | 500 Taput HP 750 | 300 | 350] 7.00 | 800 | 10.00] 17.00 | 25.00 S1| 290 [Output Toraue (Kolm) a7| 74| 86] 173 197 | 247| 420] 617 zea] 190. [input He 4.20 | 2.00 | 3.00] 550 | 7.00 | 6.50] 17.0 | 22.00 ‘Output Torque (Kam) 45 | 75 | 113] 207 | 264 | s20| 433] 829 toa) 460 [inoue HP. 4.00 | 2.00 | 260] 450 | 600 | 7.00] 10.00 | 20.00 ‘Output Torque (kgm) 48 [95 | 11.9] 215 | 2e6 | asa] ar7| 955 cal 400. [inet HP 4.00 | 7.50 | 220] 400 | 450 | 5.50| 2.00] 13.00 ABH ‘Output Torque (Kgtm) 72 | 107 | 158 | 266 | c22| soa] s73| 931 goa] 75 [input HP 0.80 | 4.10 | 200 | 300 | 370 | 4.50) 650 | 41.00 ‘Output Torque (Kat) 76 | 10.5 | 19.1 | 286 | 35.3 | 430] 62.0] 1050 geal 60 [input HP 0.60 | 1.00 | 450] 250 | 320 | 400} 500] 8.00 z ‘Output Torque (Kati) 72 | 118 | 17.9 | 208 | 382 | 477] S07] 055 goa] 60 [input HE 0.50 | 1.00 | 430] 250 | 300 | 350) 500] 6.00 ‘Output Torque (Kot) 72] 14.3 | 106 | 358 | 43.0 | 604 | 716] 1145 goal a6 | lnout HE 0.40 | 0.70 | 4.00 | 1.80 | 220 | 3.00] 4001 6.50 ‘Output Torque (Kahn 20 | 199 | 199 | 058 | 496 | s07| 795] i209 301/90. | lnout HE 0.30 | 0.60 | 1.00] 150 | 190 | 220/300 5.00 Output Torque (Kgf.m) 72 | 143 | 25.9 | 358 | 45.9 | s25| 716| 1193 eee 020 | 050 | 080] 1.10] 1.70 | 1.90) 260 4.50 Output Torque (Kgf.m) 57 | 143 | 220 315 | 407 | s44| 745 | 1280 70a] 20 | tnout He 020 | 0.40 | 070 | 1.00] 140 | 1.50] 230] 4.00 ‘Output Torque (Khim) 72 | 14.9 | 26.4 | 958 | 50.1 | sa7| 223] 1432 Selection Chart For HP & Torque (Input Speed - 1000 RPM) oO Gear Box Size Rato| Speed Sepecty (RPM) 462 | 200 | 237 | 287 | 300 | 337 | 400 | 500 5 input HP 720 | 240 | 360] 550 | 650 | 800 | 15.00] 22.00 S11] 180 J Output Torque (Kot) 45 | 90 | 136] 20.7 | 245 | 301 | a0] 829 input HP 7.00 | 7.00 | 250] 450 | 550 | 650 | 050] 18.00 78:4 180 F Output Toraue (kot) 55 | 105 | 138 | 248 | 303 | 35.8 | S23) 991 input HP 0.00 | 4.70 | 200] 350 | 450 | 550 | 8.00 | 15.00 _ 101] 100 F Output Torque (Kot) | 64} 122 | 143} 26.1 | a22 | a94 | 73 | 1074 e Input HP 0.70 | 1.30 | 4.60 | 3.00 | 250 | 450 | 6.00 | 10.00 15:1) 65 F Output Torque (Ketm) 77 | 143 | 17.6 | 33.0 | 385 | 49.6 | 664 | T1071 goal go [input HP 050 | 1.00 | 450] 230 | 300 | 350 | S00] 9.00 : ‘Output Torque (Kgtm) 72 | 143 | 21.6 | 320 | 43.0 | 50.1 | 716] 1289 pea] a0. [input HE 050 | 080 | 140] 200] 270 | 300 | 400] 7.00 ‘Output Torque (Kghm) a9 | 143 | 197 | 358 | 485 | 537 | 716] 1253 goa] ae. | input HE 0.40 | 0.70 | 1.00 | 1.80 | 230 | 3.00 | 350 6.50 ‘Output Torque (Kgfim) a9 [157 | 224] 400 | 51.8 | 7.1 | 7ea| 1454 goal) 25 | lnout He 0.30 | 050 | 1.00] 150 | 200 | 200 | 3.00] 5.00 ‘Output Torque (Kgfim) a6 | 145 | 206 | 430 | 57.3 | 57.3 | e59] 1432 soa 20. | tnout HP 0.20 [050 | 070] 1.20 | 160 | 1.70 | 250] 4.90 ‘Output Torque (Kain 72 | 17.9 | 25. | 43.0 | 67.3 | 600 | 205] 1530 oa] 16 | tnout HE 0.20 | 0.40 | 050 | 090 | 1.50 | 1.50 | 200] 4.00 ‘Output Torque (Kalin) ao | 17.0 | 22.4] 403 | 674 | 67.1 | 295 | 1700 zo} 44 | Input HP 020 | 030 | 050] 080 | 1.10 | 130 | 200] 3.00 ‘Output Torque (Kaf-mi 1o2 | 153 | 256 | 40.9 | 563 | 685 | 1023 | 1534ension Sheet for Single Reduction Worm Gear Boxes (Adaptable - CGCA) Weight and Oil Capacity Size 162 | 200 | 237| 287| 337 Net Weight (Kg) [10.5 | 13.5 | 20.0 | 30.0 | 51.0 Oil Required (Lts)| 0.2] 03] 0.5| 1.0] 20 Sie] A | 8} c}o|e|Flecikhwlt|s{[K{el|mienjewlolelr|{s{ri}ulviw 162 | 6030} 4127| @4| s2.0| 08 |420| 16| 5 | 118 | 145|465| 51/475] 19| 6 | 12 | 11 | 964 121 | 66.5] 200 | 145 | 165, 200 | 70.00 8020] 70|1165| 86 |475| 16| 5 | 152 | 176|s70| 6t|s70| 25| 8 | 16 | 11 116) 152 | 7e5| aso | 175 | 200 237 | e400] 60.33| 89|14%.0| 98 |57.0| 19 6 | 175 | 198 |880| 70|700| 28 19 | 12 [1386] 168 | 920| 296 | 209 | 233 287 | 96.00] 7323] 1101590] 21 |700| 22 6 | 213 | 245 |705| s6|aa0| 32 | 10 | 22 | 14 [165.0] 195 |118.0| 350 | 247 | 278 337 10800] 85.2] 121 |178.0| 137 [820] 25 8 | 238 | 280 | 98.0] toz|980| 38 | 10 | 24 | 15 [1900] 296 [135.0] 397 | 209 | 315 Dimension Sheet for Single Reduction Worm Gear Boxes (Foot Mounted - CGCF) Weight and Oil Capacity Size 300 | 400 | 500 Net Weight (Ka) | 94.5 | 52.0 | 63.00 Oil Required (Lts) | 1.5] 20] 30 Sie] A | B/C |DO|E| F/oGiKw/1/|J/K|L|MJON|KW)/O/P|A]}S |u| Vv iw 300 |102.0 | 76.2] 100 | 178 117.5) 50 | 25| 8 | 140 | 186 |103.0) 111 | 75 | 38 | 10 | 32 | 18 | 182 | 225 | 348 | 289 | 278 400 | 108.4 |101.6| 127 | 246 |164.0) 65 | 32 | 10 | 216 | 280 |1105] 127 | 90 | 45 | 14 | 45 | 22 | 204 | 254 | 474 | 328 | 337, 500 | 114.0 |127.0| 142 | 272 |187.0) 75 | 40 | 12 | 248 | 930 [125.0] 145 | 102 | 50 | 14 | 54 | 22 | 222 | 274 | 534 | 372 | 383, {tnd le ai i ara Ty A COVAAI GEARS 2088, th stot Extension, KK. Pur (Po) og AN Saibaba Colony, Coimbatore - 641 038, 8 a ‘Tel : (0) 0422- 2449711, 4382449 startenemts Fax: 0422-2445644 se, ‘e-mail covazigesrs@vsnl.net