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G.L.

Peters
G.A. Covic
J .T. Boys

Indexing terms: Inverters, Three-phase load, Vector switching, Induction motor

ment of integrated IGBT power modules and enhanced


Abstract: A new space vector switching strategy peripheral microcontrollers. These have led to motor
for four-switch inverters driving three-phase drives which exhibit flexible control and high perform-
induction motors is described. The technique ance at reduced cost. The structure of the conventional
allows a full range of operation, compensating for voltage-sourced AC motor drive remains unchanged: a
both DC link ripple and imbalance to eliminate diode bridge rectifier feeding into an LC filter to give a
torque and speed pulsations under all operating stiff DC voltage link, which is then connected to a six-
conditions, while allowing the largest possible switch bridge inverter. Recent pressure in Europe to
voltages to be produced. The paper presents force a tightening of harmonic and RFI regulations on
theoretical expectations and compares these with power converters is prompting manufacturers to mod-
measured values obtained from an inverter ify the utility side of the converter, in some cases
operating off a single phase AC supply replacing the diode bridge with active switches to meet
corresponding to worst case conditions. expected regulations [I]. In low power converters this is
particularly expensive, but results in unity power factor
and four-quadrant control capability which is particu-
larly beneficial in servo and torque controlled applica-
List of symbols tions.

V , , , ... = voltage between points indicated by sub- H


scripts as labelled in Fig. 1
Edc,... = D C link voltage level
Y = DC link imbalance factor
LLO, ... state descriptor for inverter switches a
U,, ... = output state voltage space vector
t,, ... = time spent in corresponding switching state ' L
H
6 = acute angle between adjacent switching I

state vectors
ua,, ... = orthogonal component of output state volt-
age space vector
U, = average output voltage vector for modula-
tion period b I I
L
T = modulation period
Fig. 1 Reduced switch count four-quadrant converter topologies
0 = angle of average output voltage vector a Single- to three-phase bidirectional converter utilising six switches
b Three- to three-phase bidirectional converter utilising eight switches
V l p .U = per unit base for voltage
A = modulation depth in per unit
The desire of manufacturers to meet regulatory
1 Introduction changes as inexpensively as possible has stirred an
interest in new converter topologies. Of most interest to
Significant advances in power electronics have been AC drives manufacturers are those with reduced switch
made during the past decade, including the develop- count operating off either single or three-phase sup-
0IEE, 1998 plies, under both fixed and variable speed operation
IEE Proceedings online no. 19982022
[2-10]. Two such converters with regenerative utility
interfaces are shown in Fig. 1. The output stage is iden-
Paper first received 28th July 1997 and in revised form 19th February
1998 tical in either case, comprising only four switches which
G.L. Peters is with PDL Electronics Ltd., PO Box 741, Napier, New Zea- are connected to two phases of the motor. The third
land phase of the motor is connected to the midpoint of the
G.A. Covic and J.T. Boys are with the Department of Electrical and Elec- DC link. There are a number of application issues
tronic Engineering, University of Auckland, Private Bag 92019, New Zea- regarding the performance of such topologies, of most
land
importance is the ability to maintain balanced output
326 IEE Puoc.-Electr. Power Appl., Vol. 145. No. 4, July 1998
waveforms in the presdnce of nonideal DC link condi- The standard approach to generating pulse width
tions. modulation (PWM) waveforms from the four-switch
This paper considers the causes, effects and remedies inverter has been to assume that the link is balanced
pertaining to the output distortion resulting from volt- and of constant voltage. This assumption ceases to
age imbalance in the split DC link. The theoretical remain valid as the output frequency is reduced to low
development herein de,scribes the major factors leading levels. An analytical treatment of the interaction
to voltage imbalance and the effect it has on the output between two reduced switch count converters sharing
voltages produced by the four-switch inverter. Practical the same DC link (Fig. lb) was first presented in [lo].
implementation issues and results showing typical link A link voltage compensation scheme based on sine-tri-
imbalance conditions are also given. The effectiveness angle PWM was briefly mentioned, however no results
of the dynamic imba1,ance compensation technique is showing its effectiveness were presented.
illustrated with measurements taken from a four-switch
inverter driving a three-phase induction motor load.

2 Asymmetric space vector modulation for four-


switch inverters

2.1 Four-switch inverter and DC link voltage


imbalance
The direct coupling of input and output stages in
switch minimised topologies, as shown in Fig. 1, causes u v w
the generated three-phase waveforms to be particularly H L O
sensitive to ripple in the DC link. Imbalance between
the two halves of the split link is of greatest concern as
it directly affects the ability to generate a balanced out-
put. There are two sources of imbalance: the first is
caused by rectification of the supply, the second occurs
at low output frequencies where unequal loading of the
split link occurs for extended periods. The reduction of 0
the resulting output distortion can be handled in sev-
eral ways. The first is i,o increase the amount of capac- H fv
itance in the DC link !so as to minimise the amount of E,f, I
imbalance generated. This would add considerable cost
uvw
L H O
and require careful consideration of initial charging
requirements, both of which would most likely increase - r L
the dimensions of the resulting converter. Another
more cost effective method is to use real-time compen- Fig.2 Inverter switching states and their respective DC link loading pat-
terns
sation techniques when generating the inverter switch-
ing control signals as outlined in [111.
To aid the development of a ripple and offset imbal- Only recently have the concepts of space vector mod-
ance compensation technique the following definition ulation been applied to four-switch inverters operating
(eqn. I) will be used to describe the split DC link volt- from a split DC voltage link [7-91. The four-switch
age levels in the four-switch inverter, where Edc is the inverter can only output four voltage vector compo-
total link voltage: nents, all of which are active states. However, by fol-
lowing the fundamental concepts of space vector
Ed+,= (1- ?)Edc and EG = (-?)Ed, (1) modulation, a generation strategy can be developed
The imbalance factor y is used to describe the relative that produces three-phase output waveforms of varia-
distribution of voltage across the split DC link. Under ble voltage and variable frequency.
ideal conditions y has ,% value of 0.5.
The four-switch inverter topology of Fig. 1 can only 2.2 Definition of inverter state vectors
produce four differeni, output voltage vectors (states) The inverter state vectors are derived by transforming
that do not short-circuit or open-circuit the DC voltage the three output voltage quantities (Vue, Vyo, Vwo)
link. These states are LLO, HLO, HHO and LHO as resulting from each of the four-switching states into
shown in Fig. 2. The state descriptor describes the state orthogonal components in the space vector plane.
of the inverter legs connected to motor phases, U, V A matrix representing the output of the inverter as a
and W, respectively. An ‘H’ denotes that the line is function of switch states is shown in eqn. 2, where Edc
connected to the posiiive voltage rail, similarly an ‘L’ is the overall DC link voltage:
denotes connection to the negative voltage rail. Phase
W is connected to the midpoint of the DC link so for
completeness it is included as a ‘0’.
L H H L
[L L H H I + 1
Two of the invertelr switching states (LLO, HHO) 10 0 0 01
cause unequal loading of the split link capacitors. This
causes one half of the link to discharge at a faster rate
(1- ?)Ed,
-?Ed,
(1- ?)Ed,
(1- ?)Ed,
-?Ed,
(1 - :)Ed,,
1
than the other, resulting in the generation of a voltage
0 0
imbalance. At low output frequencies considerable
periods of time can be spent predominantly in one of (2)
the unbalanced states, leading to an imbalance that has The inverter output state voltage matrix (eqn. 2) can be
a noticeable effect on waveform quality. transformed into space vector form using the following
IEE Proc -Electr Power Appl Vol 145, No 4, July 1998 321
modulation (ASVM) generation technique that is also
applicable here providing the DC link imbalance can
be taken into account. The technique gave the smallest
torque ripple with the least number of switching
changes over the modulation period.
Similarly, Blaabjerg et al. [9] investigated torque rip-
ple minimisation by selecting some of the switching
states more than once in a modulation period. This
0 0 minimisation, however, was at the expense of increased
l o computational complexity and higher switching rates.
Therefore, while motor harmonic losses may be
This results in the output voltage space vectors being reduced slightly, inverter switching losses will increase.
defined as In small compact inverter drives, where such switch-
minimised topologies are likely to be used, this may
(44 affect mechanical sizing due to thermal management
requirements.
There are numerous combinations of vectors and
times that can be used to define U,, but the method
shown here represents one that has minimal computa-
tional requirements, and each output only changes
state once per modulation period. Eqns. 5 and 6 are the

Ud = Edc I)%( )(44


[ (7-1 - y
+j
volt-second integrals for the orthogonal components of
U,, taking into account the displacement of the switch-
ing state vectors caused by DC link voltage imbalance
Voltage imbalance in the DC link causes the space vec- as shown in Fig. 3:
tor origin to shift along the Ua/U, axis, with U, and U,
no longer being equal in magnitude, as described in ( U , sin 8)T = (Ubsin 6 ) t b (5)
eqn. 4. The resulting vector relationships illustrating
( U , COS 8)T U,t, - Uct, - ( U , COS 6 ) t b
1
(6)
the effects of link imbalance can be clearly seen in
Fig. 3. The angle 6 defines the acute angle between Expressing the switching state vector magnitudes in
adjacent inverter state vectors. terms of DC link voltages gives

'b a
'
a b
Fig.3 Space vector diagram of switching state space vectors, with maxi-
(9)
mum permissible circular trajectory shown
a Balanced DC link voltages ( y = 0.5) 2
b Unbalanced DC link voltages ( y < 0.5)
U , = 5(1 - ?)Ed, (10)

For a fixed value of total link voltage Ed,, the verti- If one per unit voltage is defined as the magnitude of
ces of the four-switch inverter rhombus remain fixed the maximum circular trajectory vector under balanced
and only the origin shifts with imbalance. Fig. 36 conditions ( y = 0.5) then
shows how the maximum circular voltage locus that the Ed c
rotating space vector can prescribe within the rhombus v1p.u. = -
2&
has been reduced by the imbalance. In a similar man-
ner to the six-switch inverter, higher output voltages This corresponds to the maximum sinusoidal RMS line
can be generated by forcing the rotating space vector to voltage that can be applied to the motor (neglecting
follow a hexagonal locus [12]; the main difference here on-state voltage drop). If the rotating space vector fol-
being that the vertices of the maximum hexagonal locus lows the hexagonal locus, then the resulting trapezoidal
must be constrained to be less than or equal to the line voltages have a fundamental component that is
smallest switching state vector. 5.3% larger than the sinusoidal case. Taking A as the
per unit modulation depth, and T the modulation
2.3 Definition of switching times period, then eqns. 12-14 for the space vector switching
The four-switch inverter cannot produce any physical times are obtained using eqns. 5-11 for 8 in the range
null switching states like those inherent in the six- 0-180":
switch inverter, so in order to regulate the magnitude
of U, a new mechanism is needed. Here the excess
modulation time is shared between two opposing vec-
tors (U,, U,) or (Ub, U,). The choice of which vector
pair to use for the production of these effective null
states represents the required degree of freedom, with-
out a significant increase in switching frequency. Covic
et al. [7] presented an efficient asymmetric space vector
328 IEE ProcElectr. Power AppL, Vol. 145, No. 4, July 1998
Similar expressions can be derived for the period 180- tively a snapshot in time and the imbalance will be
360" where the Ub veci.or becomes redundant ( t b = 0), oscillating along the UalU, axis, causing the constraint
and Ud becomes active. Eqns. 12-14 are modified by to vary with time.
replacing t b with td to reflect these changes.

2.4 Waveform generation using ASVM


An instantaneous voltage vector (U,) can be produced
along a desired circular trajectory, using only three of
the four possible switching states U,, Ub, U, and Ud, as
illustrated in Figs. 4a and b. In practice, the voltage U,
shown is simply the avcrage value output over a PWM Fig.5 Maximum space vector locifor a given level of imbalance
a Circular locus for sinusoidal output voltage ( y < 0.5)
switching period T resulting from appropriately allocat- b Hexagonal locus for trapezoidal output generation ( y < 0.5)
ing portions of the time T to each of the realisable
three states [7, 81. Achieving this output voltage is not
trivial, however, because the relative magnitudes of the The maximum modulation depth allowable for a cir-
cular trajectory is defined as
switching states U, ... lJd change with imbalance in the
DC link, as illustrated in Fig. 4c. Thus, if the switching V y < 0.5
times spent at each state (t, ... t d ) are calculated ignor-
ing this effect, the actuid voltage vector produced (over
Amaz czrc - -{'?
2 ( l - y) b'y > 0.5
(15)
V y = 0.5

period T, will have errors in both magnitude and phase


(Fig. 4 4 . As a consequence, the desired voltage trajec- The waveform generation strategy thus far has concen-
tory will not be output and there will be noticeable dis- trated on the generation of sinusoidal output wave-
tortion in the output current. The switching method forms. The space vector switching times, as calculated
developed in the previous Section ensures that these by eqns. 12-14, are valid for modulation depths that
switching times are dynamically adjusted for each are constrained within the maximum rhombic locus
period T to compensate for the DC link imbalance prescribed by the switching state vectors. The genera-
(Fig. 4e), allowing any desirable trajectory (circular or tion of trapezoidal line voltages (hexagonal locus) is
hexagonal) to be output providing this voltage is within easily done by dynamically scaling the circular modula-
the available limits. tion depth as a function of 8. This allows the rotating
space vector to extend into the vertex region of the hex-
__.--.__
agonal locus where the maximum modulation depth is
defined by eqn. 16. The maximum hexagonal modula-
tion depth will give a hexagonal vertex length of
Vy < 0.5
A m a z hex at vertices = 2/fiVy = 0.5
{&
)/:I; Vy > 0.5
(16)
,. .~~.-._ The maximum hexagonal locus constraint is illustrated
in Fig. 56.
These constraints usually have little impact in stand-
ard motor drive controllers since at low frequency,
where the imbalance is greatest, the modulation depth
is quite low. Consideration of this constraint may be
required when applying the four-switch inverter to
d motors whose rated voltage is much higher than that
-__..._
. capable of being output, as could be the case if operat-
ing from a reduced voltage input or battery supply
where eqns. 15 and 16 should be taken into account.

3 Experimental results

3. I Practical implementation
Most commercial AC drives measure the DC link volt-
Fig.4 Production of a rotat8ngspace vector U, using only three switch-
age level for control and protection purposes. Provid-
ine state vectors
* &notes a reference quantity ing an additional voltage feedback signal from the
a Switching vectors for y = 0.5 (halanced link)
b SVM using link conditions shown in Fig. 4a (A* = 0.3, 8* = 30 deg) midpoint of the split D C link allows the degree of link
c Switching vectors for y = 0.3 (unbalanced link) voltage imbalance (y) to be determined. Implementa-
d SVM using link conditions shown in Fig. 4c with no attempt to compensate
for imbalance (A* = 0.3, 8* = 3Cl deg) tion of the compensation technique within the wave-
e SVM using link conditions shown in Fig. 4c with dynamic imbalance com- form generation interrupt routine can be done with a
pensation (A* = 0.3, O* = 30 de€)
few additional lines of software. A single 80C196KB
microcontroller running at 12MHz was used to control
The generation of circular space vector trajectories the four-switch inverter to prove that such a low-cost
that comes from effective compensation is only possible 16 bit processor was more than adequate to provide
if the modulation depth is constrained to be less than compensated waveform generation, I/O handling, sys-
the length of the shortest switching state vector tem protection and host communications. A 1.5kHz
(Fig. 5a). It should be noted that Fig. 5 shows effec- switching frequency was used in the generation of the
IEE Proc.-Electr. Power Appl., Vol. 145, No. 4 , July 1998 329
following results, this could easily have been increased for a 50Hz supply. In consequence, the voltages on the
to improve output current ripple. The low modulation two halves form a total level ripple at a frequency of
depth usually associated with low output frequencies 100Hz, and an imbalance ripple of 50Hz. Secondly, the
may require the effects of dead time to be considered as operation of the four-switch inverter loads the D C link
the switching frequency is increased. in a manner which causes imbalance ripple at the
An initial study of the effects of link imbalance on output frequency; this effect is much worse at lower
waveform quality was carried out using an evaluation frequencies and lower modulation depths. The combi-
circuit. This circuit utilised the gating waveforms gener- nation of these two imbalance generating phenomena
ated by the 80C196, logic gates to mimic the inverter results in complex harmonic and imbalanced voltages
action, and two separately regulated adjustable voltage in the D C link.
sources to emulate a D C link imbalance. Fig. 6a illus- Figs. 7 and 8 show the AC measured link voltages
trates the origin shift in the space vector plane for a for a four-switch inverter operating from a total DC
fixed D C imbalance if waveforms are generated assum- link voltage of 500V. Each of these results shows a
ing balanced conditions. Fig. 66 also shows that it is snapshot in time lasting 400ms. With reference to
possible to successfully remove the output offset and Fig. 1; the total link voltage is measured as (VHo+
return the circular space vector trajectory to the origin, V,,) and the imbalance as (VHo- V,,). Figs. 7a and b
indicative of a balanced system, by accounting for the show these link voltages ( VHo+ VoL)and ( VHo- VoL),
changed magnitude and phase relationships between respectively, at an output frequency of 10Hz. The
the switching state vectors when calculating switching imbalance ripple resulting from unequal loading of the
times. split D C link by the four-switch inverter is clearly
shown in Fig. 7b, where the dominant frequency com-
ponent is the fundamental output frequency (1OHz).
15, , I I I
10
> 5
a i 0
-B
a
-5
-10
-15f 1
>
-20
a
' '
time (25ms/div)
I

",Iu, b time (25ms/div)


a Fig.7 Ripple components in the split DC link foy IOHz output
a Total link level AC ripple
b Link imbalance AC ripple

I"

> 5
g o
m
r -5
9 -10
, /
time (25msidiv)
40: , , ,

b b time (25msidiv)
Fig.6 Voltage vector trajectory for aJixed D C offset imbalance Fig.8 Ripple components in the split D C link for 17.5Hz output
a Assuming fixed y = 0.5 a Total link level AC ripple
b Accounting for variable y b Link imbalance AC ripple

3.2 DC link conditions Figs. Sa and b illustrate the reducing imbalance con-
In general, a single phase uncontrolled diode rectifier tribution of the four-switch inverter as the output fre-
causes the worst case imbalance conditions to occur in quency is increased. As a consequence of this, the 50Hz
the D C link. For this reason the remainder of the imbalance component caused by input rectification
paper will consider the dynamic imbalance compensa- becomes more pronounced (Fig. 86).
tion of three-phase output waveforms from a four-
switch inverter supplied by a voltage-doubling single- 3.3 Distortion caused by uncompensated
phase diode rectifier. link imbalance
As discussed in Section 2.1, the DC link is affected If PWM output voltages are produced without consid-
by two load dependent phenomena. First, with a volt- ering the nonideal D C link conditions described in Sec-
age-doubling rectifier the different halves of the split tion 3.2 then unbalanced stator voltages will result at
link are charged at different times, some lOms apart low output frequencies. Relatively small voltage asym-
330 IEE Pvoc.-Electi. Power Appl., Vol. 145, No. 4,July 1998
metries can cause large stator current variations [13]. resonance. The increased stator and rotor losses result-
There are two torque Icomponents that result from such ing from operating motors with unbalanced voltages
asymmetry: an average component produced by the may also necessitate derating of the motor [15].
summation of positive and negative sequence compo-
nents, and a pulsating component at twice output fre- 3.4 Effectiveness of compensation
quency resulting from the interaction between the Using the same experimental technique as used to
stator currents and stator flux linkages [14]. This is in obtain the results shown in Section 3.3, and enabling
addition to the pulsating torque components produced the compensation described in Section 2.3, output
due to the PWM switching pattern, which can be waveform distortions due to voltage imbalance in the
reduced by increasing the switching frequency of the DC link are eliminated. This is clearly shown in
inverter, Fig. IOU where the flux trajectory is circular, and
At an output frequency of lOHz the stator flux Fig. 10b where balanced stator currents are produced.
space-vector trajectory is elliptical due to the close rela-
tionship between the imbalance ripple frequency and 1.c

output fundamental. IJsing a ‘vector visualiser’, the sta-


tor flux trajectory is shown in Fig. 9a. The current
asymmetry resulting fiom the generation of such a tra- 0.:
jectory is clearly shown in Fig. 9b.
1.o 5
g
= o
2.

0.5
-0.5
g
3
x‘ 0
=
> -1 .c
-1 .o -0.5 0 0.5 1 .o
X flux, Wb
-0.5

-1.o
-1.o -0.5 0 0.5 1.o
X flux, Wb
a

-2
0.2 0.3 0.4 0.5 0.6 0.7
time, s
b
Fig. 10 Motor supply with compensationfor DC link voltage imbalance
clearly showing restoration of balanced inverter output supply
a Stator flux space-vector trajectory (10Hz)
h Stator current (10Hz)

-2 1
0.2 0.3 0.4 0.5 0.6 0.7 The compensation technique described in this paper
time, s allows high quality balanced three phase voltages to be
b
generated down to near DC output frequency. In a
Fig.9 Motor supply without compensation for DC link voltage imbal-
ance bidirectional single to three phase converter (Fig. la)
a Stator flux space-vector trajeztory (lOHz), ideal circular pattern also shown the lower limit in frequency is governed by the level of
b Stator current (10Ha)
input current distortion allowed as the switching
rectifier looses its ability to force input currents
It is important to note that for a given level of volt- correctly [8, lo].
age imbalance in the IIC link the relative output distor-
tion caused increases dramatically as the modulation 4 Conclusions
depth is lowered. This characteristic has limited the
adoption of the four-switch topology as a low-cost gen- Reducing the number of power switching devices in a
eral purpose inverter. The torque ripple effects resulting converter can lead to an overall cost reduction of the
from such distortion limit its use in low speed applica- unit. To do this, however, special topologies such as
tions, especially in fadduct systems where the low the one described in this paper are required. It was
frequency torque ripple could cause annoying duct shown that the generation of a low frequency output
IEE Proc -Electr Power Appl, Vol 145, No 4, July 1998 331
can cause considerable voltage imbalance in the DC VAN DER BROECK, H.W., and SKUDELNY, H.C.: ‘Analyti-
link. Severe output distortion will occur if this imbal- cal analysis of the harmonic effects of a PWM AC drive’, ZEEE
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MA”, E.: ‘Field oriented control of a three-phase induction
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I I I ~ ~ ~~~

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332 IEE Pvoc.-Electr. Power Appl., Vol. 145, No, 4,July 1998

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