ASSEMBLY MANUAL, OPERATION

AND MAINTENANCE

ROUND VIBRATING SCREEN MODEL: TAV-PVRD-120

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 INDEX

Manufacturer's Presentation: .................................................................................................. Pag 02

Equipment Description: ........................................................................................................... Pag 03

Warranty: ................................................................................................................................ Pag 04

Installation: .............................................................................................................................. Pag 05

Electrical Connection: ............................................................................................................. Pag 05

Supply: .................................................................................................................................... Pag 07

Beginning of Works: ................................................................................................................ Pag 07

Screens: .................................................................................................................................. Pag 08

Replacement of Parts: ............................................................................................................ Pag 08

Disassembly and assembly: ................................................................................................... Pag 09

Regulation: .............................................................................................................................. Pag 09

No Blind System: ..................................................................................................................... Pag 10

Preventive Maintenance: ........................................................................................................ Pag 10

Lubrication: ............................................................................................................................. Pag 11

Spare parts: ............................................................................................................................ Pag 11

List of parts of the Sieve: ........................................................................................................ Pag 12

Motovibrator parts list: ............................................................................................................. Pag 13

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 MANUFACTURER'S PRESENTATION

TAVMAC started its activities in September 1989, installed in an area of 360 m², located in
the urban area. Its objective was to be a small equipment boiler room. In October 1999, it started its
activities at its own headquarters, with a total area of 9,000 m² (540 m² built), being the first company
to be installed in the industrial district of this city. Acting today in the national and international
market, comprising all phases: design, construction, installation, start-up and training.
The main equipment manufactured are:
 Feeders and Dosers;
 Rotary ovens and dryers;
 Round and rectangular vibrating screens, low and high frequency;
 Tromel rotating screens;
 Silos and water boxes with cathodic protection systems and anti-vortex plates;
 Dedusting systems with bag and cartridge filters, dry gas washers;
 Belt, Chain, Thread Conveyors;
 Boilermaking on project.

Located at Avenida Lazaro Ribeiro, 5

01, Industrial District, São João da Boa Vista- SP
Phone: +55 19 3624 1600 - E-mail: tavmac@tavmac.com.br / comercial@tavmac.com.br
Website: www.tavmac.com.br

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 EQUIPMENT DESCRIPTION

The TAVMAC MODEL TAV-PVRD ROUND VIBRATING SCREENS are equipment that
vibrate around its center of mass, whose vibration is provided by an electromechanical motovibrator,
provided with two eccentrics affixed to the shaft ends.
The motovibrator is fixed vertically, the upper and lower cams of which produce various types
of vibration. When moving, the upper one conditions the material to be sieved horizontally over the
screens. The lower one is responsible for the production of tangential and vertical vibrations, which
activates the material to micro-jump on the screen, thus forcing its passage through the screens
fixed on the rims, under the same conditions the rubber balls collide with the bottom of the screen.
promoting self-cleaning.
The ROUND VIBRATORY SCREENS MODEL TAV-PVRD are developed for sieving with
greater precision in the granulometric scale, being able to work with high efficiency up to 270 mesh,
being able to work with materials through dry and wet. Its system allows you to work with up to 3
decks (3 screens of different sizes simultaneously) performing a separation of 4 different types of
granulometries.

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EQUIPMENT GUARANTEE
 TAVMAC MAQUINAS INDUSTRIAIS LTDA, guarantees its equipment against manufacturing
defects for a period of 12 months from the date of dispatch.
For the warranty to be valid, the equipment must work within the specifications for which it
was designed and purchased. We do not include third party manufacturing items (bearings) in this
warranty, each of which must strictly follow the manufacturer's manual. Parts that are exposed to
impacts, wear and tear are not part of this warranty, and TAVMAC is responsible for the warranty
against manufacturing defects.
Items that disclaim the equipment warranty:
 Equipment working outside the specifications mentioned in this manual;
 Application of non-original or parallel spare parts without TAVMAC approval;
 Repairs, adaptations or adjustments without prior authorization from TAVMAC;
 Incorrect assembly;
 Lack of preventive maintenance;

If something unusual occurs, the buyer should call TAVMAC via phone / E-mail, exposing
what happened and awaiting instructions, if TAVMAC deems necessary, it will provide a technician
to the location as soon as possible for resolution. After analysis done in the field, if it is found that
the damage was the buyer's responsibility, it will defray all expenses of the technician.
It will be the buyer's responsibility to take appropriate precautions for safety, property and
personal preservation, exempting the manufacturer from any liability for damages, losses, loss of
profits, accidents or indemnity for production stoppage.

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EQUIPMENT INSTALLATION
 1) Fixation
TAVMAC MODEL TAV-PVRD ROUND VIBRATING SCREENS must be fixed level on a flat
base and can use:
For concrete (use 06 pieces):
 Screws with steel jackets (parabolt / prisoner type) with Ø ½ ”;
 Anchors with Ø ½ ”;
For steel (use 06 pieces)
Gra Grade 5 steel screws with Ø 1/2 ”diameter
After fixed equipment, promote the removal of the 03 locking needles indicated in the photo
below:

2) Electrical connection
TAVMAC recommends that the equipment be activated by an electrical panel with
automatic protective switches, it is recommended to install a relay for protection against phase
failure.
The motovibrators can be connected at voltages 220 (7.2 A) / 380 (4.1 A) / 440 (2.4 A) volts
x three-phase. The electric cable must be loose enough so that during the operation of the
equipment he can follow the movement and does not suffer breaks or even break through fatigue.

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 The connection between cables must be made through torsion and pressing, after applying
in the contact region at least 6 turns of good quality insulating tape. The voltage set at the factory
is indicated on the equipment acc. photo below:

The installation of thermistors, temperature detectors, other devices of this type directly in
the rewinding are not viable, because with vibration these items are destroyed.
During operation, the motovibrator must not exceed 80° C / 176° F, otherwise it will be
necessary to decrease the adjustment of the cams.

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 3) Supply
The equipment must be powered by a device that guarantees a continuous flow (Rotary
valve, Electromagnetic / Electromechanical Feeders, conveyor belts, etc ...). The low flow (0.3m³ /
h) should be started and dosed gradually until reaching the equipment limit. Note that the thinner
screens (lower screens or last screens) are usually full of material and the thicker screens (upper
screens or first screens) are empty (varying according to each product), this control is very important
for the best performance equipment and screen life.
The power must be directed in the center of the equipment with a device that reduces the
direct impact on the screen, thus increasing its useful life.
If necessary, use flexible hoses with lengths of at least 50 cm, leaving the ends loose, since
at start and stop the amplitude of the vibration increases considerably due to the resonance of the
cams.
4) Start of work

Before leaving the equipment, TAVMAC advises to check the tightness of the screws that
support the clamps for fixing the screens.
Observe if the motovibrator is turning in the direction indicated by the arrow on the inspection
door next to the equipment identification plates, as shown in the photo below:

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 Observe if the material is moving clockwise on the screens, otherwise, the direction of rotation
of the motovibrator must be reversed.
The maximum number of recommended departures per hour is 10.
To start feeding, it is necessary to break the equipment and wait for it to stabilize in vibration,
only after releasing the material. On shutdown the process is reversed, closing the supply and
waiting for all material to come out of the equipment, then the equipment can be turned off. Reclosing
the loaded equipment can directly influence its useful life.
5) Screens

The screens are fixed by polyester resin with the aid of a tensioning device. If the screen is
assembled with little tension, the efficiency of the equipment and its useful life considerably
decrease. Due to the work system, the screens suffer wear (to a lesser extent) with the connected
equipment without material
Screens with large openings have wire wires with a larger gauge, a reinforcement ring fixed
by screws is recommended so that the screen does not come off when receiving the material load,
for thinner screens with large loads we recommend a ring with a reinforcement, that is, working with
2 screens simultaneously in the same ring (indicated for screens above # 120, using a mesh of 3 to
4 times the opening of the screen) to support the load, with the upper screen responsible for sieving
and the lower one for support.
The screens are usually made of perforated sheets, galvanized wires, nylon or stainless steel,
it is ideal that the material does not exceed 70 ° C, as the screen will undergo expansion and
consequently interference in the screening and even its early breaking.
6) Replacement of parts

After replacing any part, the equipment must be put into operation for a period of 30 minutes,
interrupt and retighten the replaced screws. If the motovibrator is changed, the entire sieve must be
assembled, operated for 30 minutes, disassembled and retightened the motovibrator.

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7) Disassembly and assembly of the equipment
To disassemble, just loosen the 6 lower claws, remove them by removing them piece by piece.
ATTENTION that the centers of the screens have lock nuts and a cap nut, if you remove the rim
without removing these items, the screen will be damaged.
8) Equipment Regulation

The equipment leaves the factory regulated with an efficiency of 50% of the vibration (it is the most
indicated power), however for some processes it is necessary to increase or decrease this number,
as follows:

Cams 1, 2 and 3 must always be in the same alignment, adjustment and

always done on cam 4.

For adjustment, loosen the internal hexagon head screw and turn the eccentric number 4
counterclockwise, after tightening the screw, as shown in the photos below:

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 Upper eccentric (1 and 2)

Eccentric Less than 0% Eccentric Less than 50% Eccentric less than 100%

9) No Blind System (cleaning spheres)

Rubber spheres that act under the screens causing self-cleaning,
recommended for screens with mesh from # 20 mesh, and can be used in all
the measures. This device increases the screening efficiency.
The spheres are assembled with Ø 1 ”and are efficient up to Ø 19mm, after reaching the
inferior measure provide the exchange. Up to mesh # 100 mesh is used 120 pieces per
deck, above this mesh 150 spheres per deck is recommended.

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 10) Preventive Maintenance
A re-tightening of the equipment's screws should be performed after every 500 hours of
operation.
11) Lubrication

The motovibrator bearings are mounted with a shielding system and suitable grease so that
they do not need periodic inspection, TAVMAC recommends disassembly, removal of old grease,
analysis (bearing and shaft conditions), assembly and lubrication (fill 100% of the space bearing
free) every 5,000 continuous hours of work or 12 months with MOLYKOTE LONGTERM 2 PLUS
grease
Note: This time is estimated due to history with some customers, each company must adapt
to the best results obtained.
12) Spare parts

Below is a list of spare parts:

 01 - Frame for fixing screens (for each mesh used) - Item 02
 03 - U-shaped rubber (for equipment with 1 deck) - Item 14
 01 - U-shaped rubber (for each additional deck) - Item 14
 01 - VBV-200-6 Motovibrator - Item 19
 150 - Rubber balls (per deck)
 01 - Nylon separator of the bowl - Item 07
 01 - Rim separator nylon (per deck) - Item 03
 01 - Screen fixation nut (per deck) - Item 15
 01 - Cap Nut (per deck) - Item 13

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 13) EPÍ’S
For greater safety and preservation of the integrated of people and the company, the use of
personal protective equipment EPI'S is recommended, for (operational) work with the ROUND
VIBRATORY SCREENS MODEL TAV-PVRD it is necessary at least:
 Jeans or similar;
 Long Sleeve Shirt;
 Leather safety shoes (boots / boots / shoes);
 Gloves (Raspa, Vaqueta);
 Ear Protector;
 Respiratory Masks;
 Safety glasses.

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 SUPORTE PARA MANGUEIRA
MOLA ESPIRAL
MOTO VIBRADOR
CHAPA DE FIXAÇÃO DO MOTOR
AGULHA DE FIXAÇÃO DO MOTOR
GARRA DE FIXAÇÃO DO MOTOR
PORCA DE FIXAÇÃO DA TELA
BORRACHA U
PORCA TRAVA DO ARO
GARRA DE FIXAÇÃO SUPERIOR P/1 TELAS
GARRA DE FIXAÇÃO SUPERIOR P/2 TELAS
GARRA DE FIXAÇÃO SUPERIOR P/3 TELAS
BORRACHA CHATA
BASE INFERIOR
BASE SUPERIOR
CENTRO DE BASSINELA
BACINELA DE DESCARGA
NYLON SEPARADOR DA BASSILENA
ARO DE FIXAÇÃO DE TELA SIMPLES
FUNIL CENTRALIZADOR
NYLON SEPARADOR DE ARO
ARO DE FIXAÇÃO DE TELA SIMPLES
TAMPA
CANTONEIRA DE REFORÇO SUPERIOR
HOSE SUPPORT
SPIRAL SPRING
VIBRATOR MOTORBIKE
ENGINE FIXING PLATE
ENGINE FIXING NEEDLE
ENGINE FIXING CLAW
SCREEN FIXING NUT
RUBBER U
ARO LOCK NUT
TOP FIXING CLAW FOR 1 SCREENS
TOP FIXING CLAW FOR 2 SCREENS
TOP FIXING CLAW FOR 3 SCREENS
CHATA RUBBER
LOWER BASE
TOP BASE
BASSINELA CENTER
DISCHARGE BASIN
NYLON BASSILENA SEPARATOR
SIMPLE SCREEN FIXING RING
CENTRALIZING FUNCTION
NYLON RING SEPARATOR
SIMPLE SCREEN FIXING RING
COVER
SUPERIOR REINFORCEMENT CORNER
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FLANGE INFERIOR LOWER FLANGE
RETENTOR SABÓ N° 2685 BR SABÓ RETAINER N ° 2685 BR
ROLAMENTO FAG N° 30312 A FAG BEARING N ° 30312 A
FLANGE SUPERIOR TOP FLANGE
ARRUELA DE PRESSÃO Ø1/4” PRESSURE WASHER Ø1 / 4 ”
PARAFUSO CABEÇA SEXTAVADA Ø1/4” X ¾” HEXAGON HEAD SCREW Ø1 / 4 ”X ¾”
CUBO CUBE
PARAFUSO ALLEN SEXTAVADO INTERNO Ø1/4” X ¾” INTERNAL ALLEN HEXAGON SCREW Ø1 / 4 ”X ¾”
EXCÊNTRICO ECCENTRIC
ARRUELA DE PRESSÃO Ø3/8” PRESSURE WASHER Ø3 / 8 ”
PORCA SEXTAVADA 3/8 INFERIOR HALF NUT 3/8 LOWER
AGULHA NEEDLE
EIXO AXIS
ANEL ELÁSTICO PARA EIXO Ø 40 – TIPO DAE ELASTIC RING FOR AXLE Ø 40 - DAE TYPE
PARAFUSO ALLEN CABEÇA SEXTAVADA Ø1/2” NF X 2” ALLEN SCREW HEX HEAD Ø1 / 2 ”NF X 2”
RETENTOR SABÓ 2295 BA SABÓ RETAINER 2295 BA
TAMPA COVER

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