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GT2008-50196
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The engine design point main characteristics were chosen 0.99
0.98
and the values are shown in Table 1 (Bringhenti and Barbosa,
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2004b, 2004c). 0.96
0.95
Table 1. Reference engine design point characteristics 0.94
-0.5 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5
parameters values tip clearance (%)
mass flow (kg/s) 8.20
compressor pressure ratio 5.0 Figure 3. Performance parameters change keeping corrected
maximum cycle temperature (K) 1173 speed constant
thrust (kN) 5
compressor isentropic efficiency 0.82 Figure 4 shows the pressure ratio and compressor
mass flow bleed at station 6 0.05 efficiency as a function of corrected mass flow. In the figure
combustor chamber pressure loss 0.04 the pressure ratio (black) can be read from the left vertical axis,
combustion chamber efficiency 0.99 while the compressor efficiency (red) from the right vertical
turbine isentropic efficiency 0.87 axis. The surge margin (blue) is not compromised when
gas generator shaft mechanical efficiency 0.99 constant corrected speed control type is used, although it
decreases and operation goes towards surge. The surge margin
The maps used in this study were obtained from the axial set at design point was 15% decreasing to 11.7% when tip
flow compressor and turbine design using in-house developed clearance reached 4%, what can impose restrictions for
and validated computer programs. The reader may use their transients.
own procedures for the determination of such parameters,
8.0 1.00
providing it incorporates all the influences inherent to the 7.5
pressure ratio efficiency
surge line running line 0.96
adopted model. 7.0 running line 0.92
6.5 0.88
5.0 0.76
efficiency
Table 1 and the gas turbine computer program described above 4.5 0.72
the turbojet performance data were generated and shown in 4.0 0.68
3.5 0.64
Figures 3 to Figure 10. The performance simulation data were 3.0 0.60
generated using two types of control in the gas turbine 2.5 0.56
performance computer program, the first one keeping corrected 2.0 0.52
1.5 0.48
speed constant and changing the maximum cycle temperature
1.0 0.44
and the second one changing corrected speed and keeping 0.5 0.40
maximum cycle temperature constant. Other engine controls 0 1 2 3 4 5 6 7 8 9 10 11 12
1/2
would result in different influences. corrected mass flow (kg K )/(Pa s)
The results shown in Figure 3 and Figure 4 were generated
keeping corrected speed constant and allowing maximum cycle Figure 4. Compressor map and running line keeping corrected
temperature to change. Figure 3 shows normalized speed constant
performance parameters as a function of tip clearance.
1.05 1.10
1.04 1.09 pcn
1.08 etac
1.03
1.07
pwc
1.02 ttmax
1.06
1.01 etat
1.05
1.00 pwt
1.04
0.99 thrust
1.03
0.98 sfc
pcn 1.02
0.97 pr
etac 1.01
0.96 pwc 1.00
0.95 ttmax 0.99
0.94 etat 0.98
0.93 pwt 0.97
0.92 thrust 0.96
sfc 0.95
0.91
pr 0.94
0.90
-0.5 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5
-0.5 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5
tip clearance (%)
tip clearance (%)
Figure 5. Performance parameters change keeping maximum Figure 7. Performance parameters change keeping corrected
cycle temperature constant speed constant
Figure 6 also shows the pressure ratio and compressor Figure 8 also shows the pressure ratio and compressor
efficiency as a function of corrected mass flow when maximum efficiency as a function of corrected mass flow, as in Figure 4.
cycle temperature is kept constant. The surge margin (blue) is The surge margin (blue) shown in Figure 8 is not compromised
not compromised when this type of control is used. The surge when this type of control is used, although engine operating
margin varied slightly from 15% at design point down to point goes towards surge. The surge margin decreased to 12.4%
14.7% when tip clearance was 4%. It must be highlighted that a for tip clearance of 4%.
different compressor map would give a different influence.
8.0 1.00
pressure ratio efficiency
7.5 surge line running line 0.96
8.0 1.00 7.0 running line 0.92
pressure ratio efficiency
7.5 surge line running line 0.96 6.5 0.88
7.0 running line 0.92 6.0 0.84
6.5 0.88 5.5 0.80
6.0
pressure ratio
efficiency
5.5
0.80 4.5 0.72
5.0
pressure ratio
4.5
0.72 3.5 0.64
4.0
0.68 3.0 0.60
3.5
0.64 2.5 0.56
3.0
0.60 2.0 0.52
2.5
0.56 1.5 0.48
2.0
0.52 1.0 0.44
1.5
1.0 0.48 0.5 0.40
4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0
0.5 0.44
1/2
0.0 0.40 corrected mass flow (kg K )/(Pa s)
0 1 2 3 4 5 6 7 8 9 10 11 12
1/2
Figure 8. Compressor map and running line keeping corrected
corrected mass flow (kg K )/(Pa s)
speed constant
Figure 6. Compressor map and running line keeping maximum
cycle temperature constant Figure 9 and Figure 10 report the turbojet performance
simulation keeping maximum cycle temperature constant,
The results shown in Figure 7 and Figure 8 are generated similarly to Figure 5 and Figure 6, but using a different
keeping corrected speed constant and allowing maximum cycle compressor map. As shown in Figure 9, increase in the tip
temperature to change. The results shown in Figure 7 and clearance causes fall in the turbine power as well as decrease of
Figure 8 can be compared with the ones shown in Figure 3 and corrected speed and thrust while specific fuel consumption is
Figure 4. Figure 7 and Figure 8 were produced to assess the increased.
influence of compressor map characteristics. Although it can be
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the study of a turbojet under development. Two different
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1.01
compressor maps were used and their influence reflected their
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major performance characteristics on the engine performance.
0.99 Although a specific tip clearance loss model has been used,
0.98
pcn others were tested with similar results. This study refers to a
0.97 etac simple turbojet engine, but more complex engines were also
0.96 pwc analyzed and the results compared with actual data, not shown
0.95 ttmax
0.94 etat
in this paper due to proprietary restrictions.
0.93 pwt The influence of engine control and turbine tip clearance
0.92 thrust on engine performance was also shown, so that the designer
sfc
0.91
pr
may find ways to overcome excessive performance penalties.
0.90
-0.5 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5
It has also been shown that the compressor characteristics
tip clearance (%)
influence the engine performance due to turbine tip clearance,
information that may be used during the early design phase to
Figure 9. Performance parameters change keeping maximum take into account of turbine tip clearance losses.
cycle temperature constant For both compressors, when the control is for constant
corrected speed, increased tip clearance results in increased
Figure 10 shows the pressure ratio and compressor thrust, while when the control is for constant maximum
efficiency as function of corrected mass flow when maximum temperature the thrust falls.
cycle temperature is kept constant, as in Figure 6. The surge Increase of the thrust at constant corrected speed is
margin (blue) is not compromised when this type of control is explained by the necessity to increase the maximum cycle
used. The surge margin goes down to 10.7% when tip clearance temperature. Thrust decrease at constant maximum cycle
is 4%. temperature is explained due to the decrease of engine speed
caused by the decrease of the turbine power.
8.0 1.00
pressure ratio efficiency
7.5 surge line running line 0.96
7.0 running line 0.92
ACKNOWLEDGMENTS
6.5 0.88 The authors thank CNPq (Conselho Nacional de
6.0
5.5
0.84 Desenvolvimento Científico e Tecnológico), El Paso Rio Claro
0.80
5.0 Ltd./Petrobrás and ANEEL (Agência Nacional de Energia
pressure ratio
0.76
Elétrica) for the support to this research developed at the
efficiency
4.5
0.72
4.0
3.5
0.68 Center for Reference on Gas Turbine, ITA.
0.64
3.0
2.5 0.60
2.0 0.56
1.5 0.52 REFERENCES
1.0 0.48 Ainley, D. G. and Mathieson, G.C.R., “A Method of
0.5 0.44
Performance Estimation for Axial Flow Turbines”. British
0.0 0.40
4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0 ARC, R&M 2974, 1951.
corrected mass flow (kg K )/(Pa s)
1/2 Baskharone, E. A., “Principles of Turbomachinery in Air-
Breathing Engines”. 2006.
Figure 10. Compressor map and running line keeping Bringhenti, C., Barbosa, J. R., Carneiro, H. F. F. M. “Variable
maximum cycle temperature constant Geometry Turbine Performance Maps for the Variable
Geometry Gas Turbines”. Proceedings of COBEM 2001,
Figures 3 and 7 indicate different trends in turbine entry Energy and Thermal Systems, vol. 4, TRB314, 16th
temperature (ttmax), responding to the differences in the Brazilian Congress of Mechanical Engineering, Brazil,
compressor maps. Figures 4 and 8 reflect the compressor 2001.
efficiencies characteristics (red). In the former, the compressor Bringhenti, C. “Variable Geometry Gas Turbine Performance
efficiency falls while in the latter it increases (green running Analysis”, Ph. D. Thesis, ITA, Brazil, 2003.
lines). This requires different paces for the maximum cycle Bringhenti, C., and Barbosa, J. R., 2004, “Methodology for
temperatures changes, and the result is higher turbine entry Gas Turbine Performance Improvement Using Variable-
temperature when rubs occur. Geometry Compressor and Turbines”, Proc. Instn Mech.
Figures 5 and 9, corresponding to constant maximum cycle Engrs Vol. 218 Part A: J. Power and Energy, A09602
temperature, the trends are similar, but less intensive. This can IMechE 2004, 2004a.
be explained, observing Figures 6 and 10 where the compressor Bringhenti, C., Barbosa J. R. “Performance Study of A 1 MW
efficiencies characteristics (red) for both compressors increase Gas Turbine”. Proceedings of the 10th Brazilian Congress
(green running lines). of Thermal Sciences and Engineering, ENCIT, Brazil Soc.
of Mechanical Sciences and Engineering -- ABCM, Rio de
CONCLUSIONS Janeiro, Brazil, Nov. 29 -- Dec. 03, Paper CIT04-0089,
The influence of turbine tip clearance on a gas turbine 2004b.
engine was simulated using a tip clearance loss model