Professional Documents
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ES M
The Society shall not be responsible for statements or opinions advanced in papers or in dis-
cussion at meetings of the Society or of its Divisions or Sections, or printed in its publications.
Discussion is printed only if the paper is published in an ASME Journal. Papers are available
„ C ® from ASME for fifteen months after the meeting.
Printed in USA.
Copyright © 1989 by ASME
The rear LPC cases form the main conditions and therefore exceed the FT8
structural support between the stator design requirements. The FT8 rotor 1.1,
1.3 case and the intermediate case. The 1.3, and 1.5 blades are similar to
LPC core from S1.5 through S5 is existing JT8D-219 blades and use
existing JT8D-219 hardware and is conventional dovetail attachments to
supported by the rear cases at stator 2. hold the blades in the disk rim. The
The two rear cases are constructed of attachment stress levels are consistent
welded sheet metal and machined flanges with successful PW experience. Blade
with bosses provided for water drains airfoils are designed to keep resonances
and borescope ports. Our extensive and flutter out of the operating range.
JT8D-219 flight engine experience has The airfoil leading edge thickness is
BLADEROW
E _ 2 gJ C p AT FIGURE 4 FT8 LPC DESIGN
o
U2
U = mean rotor speed 0.7
,LTo = mean rotor total
temperature rise z
0 0.6
Q
Figure 4 depicts the flow coefficient w
axial velocity normalized by mean rotor 0.5
wheel speed. Reaction is displayed in
Figure 5 where
0.4
1.1 1.3 1.5 2 3 4 5 6
Reaction = A Ps (Rotor) STAGE
LP s (stage)
FIGURE 5 FT8 LPC DESIGN
4
I
Z 0.8
I TIP
U
0
F-
> 0.6 a
I-
. I
U
W ROOT a.
a
Co
X 0.4 a
I-
0
0.2
R1.1 R1.3 R1.5 R2 R3 R4 R5 R6
STAGE BLADEROW
5
U
Variability in the inlet was stage vanes were used to gain a better
accomplished by using a fixed strut and component match. With the replacement
variable flap combination. The design of the JT8D-219 fan obviously the fan
of the inlet vane was done based on airflow was eliminated and the fan ducts
Pratt & Whitney military experience in in front of the intermediate case were
combination with the design methods removed.
described above.
However, the fan exhaust ducts aft of
Other aerodynamic design features of the the intermediate case are structural and
FT8 include abradable rim and tip seals cannot be eliminated. These ducts are
allowing tighter running clearance for of aluminum and bonded honeycomb
performance and stability. Blade roots construction and require the cooling
RADIATION
ADAPTER DUCT SHIELDS
90
2 88 100% SPEED
was used as the nozzle pushed the
compressor into surge to determine the fr D
91I
a St
actual surge pressure ratio and
corrected flow. The surge line defined °' — SO% SPEED
by the efficiency optimized vane
schedule was determined to be set by the
magnitude.
FIGURE 13 FT8 LPC PERFORMANCE BASED ON
MODIFIED ENGINE TESTING
Throughout this test the engine was
intentionally surged many times. Stall
recovery was demonstrated in every case The overall performance map with post
and there was no evidence of any damage. surge efficiency levels is presented in
Figure 13. Measured surge line and
steady state operating line are shown.
The variable nozzle was used to map the The drop in operating line at low speed
compressor over its entire operating represents the LPC exit bleed
region and to explore higher speed activation.
regimes for possible growth
applications.
Airfoil stresses were monitored
throughout the test program. With a
The LPC was tested to determine its nominal vane/bleed schedule the new FT8
tolerance to distortion. Three separate airfoil vibratory stresses are well
screens were designed and located in below allowable up to a redline speed of
front of the compressor to create inlet 7800 rpm. The stresses in airfoils
pressure distortions. A 5% total common to the flight engine are typical
pressure distortion over a 60 degree of JT8D-219 experience. Airfoil
full span circumferential sector was stresses were also surveyed with the
considered the worst case encountered in variable vanes ± 5° off schedule. No
FT4 experience. Since Pratt & Whitney significant stress increase was observed
analysis determined that this level and indicating an insensitivity to vane
extent of distortion should cause schedule.
minimum surge line loss, a three screen
matrix was laid out to define the FT8
response to a more severe distortion Figures 14 and 15 show how efficiency
that may be encountered in the future. and corrected speed vary along the
Based on the testing, results show that nominal steady state operating line in
for the 5%, 60 degree screen, a surge the bleed closed regime. The variable
margin loss of only 1% could be expected vane schedule is shown in Figure 16 as
at 100% speed and above. No loss was function of corrected speed.
measured at 90% speed and below.
Airfoil stresses recorded during the
distortion testing were low and did not
exceed 10 KSI.
V 0.92
z
w
The bleed schedule has been defined from 0
a detailed stability audit to guarantee LL 0.88
surge free steady state and transient w
operation when production parts U if,
variations, deterioration, stator vane 0.84 zF
O Z
rigging errors, horsepower extraction, 4
water injection, inlet suppression, and o0
w a
distortion effects are accounted for. a 0.80
The bleed locations are the same as the 120 130 140 150 160 170 180 190 200
existing flight engine and are located INLET CORRECTED FLOW (LB/SEC)
behind the LPC exit stator and in the
second stage of the high pressure
compressor. FIGURE 14 FT8 LPC TEST PERFORMANCE
U
8000 CONCLUSIONS
The FT8 industrial and marine gas
g 7600
generator is designed to provide
a
Ir efficient, reliable power at the 33,000
hp/24.8 MW rating. An integral part of
W 7200
the design is the low pressure
LU
a compressor which combines the last five
Co
stages of the successful JT8D-219 flight
°w 6800 engine with three new stages. The
ULU mechanical design is conservative
III
LU
w
o0a stage aerodynamic design is state of the
6000
art and includes three variable vanes to
allow good high speed performance while
retaining good low speed surge line.
5600
The testing of the LPC was accomplished
using a hybrid flight engine that
120 130 140 150 160 170 180 190 200
employed a variable area exhaust nozzle
INLET CORRECTED FLOW (LB/SEC) for mapping the compressor up to and
including its surge line. The
FIGURE 15 FT8 LPC TEST PERFORMANCE compressor exceeded its performance
goals and demonstrated required surge
line while measuring low stresses, even
those measured during surge and
distorted inlet testing.
In 1989, this successful LPC will be run
in the FT8 engine configuration to
complete engine development. The FT8
10 gas turbine will be available for
6
commercial service in 1990 to provide
LU
LU
efficient reliable power into the 21st
cc century.
O
LU
STATOR 1.3 '
-10
LU
J REFERENCES
C -20
z = '— STATOR 1.1
Q 1. Hobbs, D. E. and Weingold, H.D.,
cc -30
LU 1984, "Development of Controlled
O Diffusion Airfoils for Multistage
4 INLET GUIDE VANE
I-N -40 Compressor Application", Journal of
LU
Engineering for Gas Turbines and
z -50 Power, Vol. 106, pp 271 - 278
4
-60 2. Caspar, J. R., Hobbs, D. E., and
4000 4400 4800 5200 5600 6000 6400 6800 7200 7600 Davis, R. L., 1980, "Calculation of
INLET CORRECTED SPEED (RPM) Two-Dimensional Potential Cascade
Flow Using Finite Area Methods",
AIAA Journal, Vol. 18, Number 1, pp
FIGURE 16 FT8 LPC NOMINAL VANE SCHEDULE 103 - 109.