You are on page 1of 9

THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS

89-GT-295
345 E. 47 St., New York, N.Y. 10017

ES M
The Society shall not be responsible for statements or opinions advanced in papers or in dis-
cussion at meetings of the Society or of its Divisions or Sections, or printed in its publications.
Discussion is printed only if the paper is published in an ASME Journal. Papers are available
„ C ® from ASME for fifteen months after the meeting.
Printed in USA.
Copyright © 1989 by ASME

Design and Test of the FT8 Gas Turbine

Downloaded from http://asmedigitalcollection.asme.org/GT/proceedings-pdf/GT1989/79146/V002T03A013/2398221/v002t03a013-89-gt-295.pdf by guest on 27 July 2022


Low Pressure Compressor
R. J. MONHARDT
J. H. RICHARDSON
Pratt & Whitney
Commercial Engine Business
United Technologies Corporation
J. M. BOETTCHER
Turbo Power & Marine Systems, Inc.
United Technologies Corporation

ABSTRACT applications worldwide. The design and


development of the low pressure
This paper presents a discussion of the compressor outlined in this paper is a
design and test phases of the Low principal part of the FT8 program.
Pressure Compressor (LPC) used in the
FT8 Gas Turbine. Design objectives, GENERAL DESCRIPTION
including efficiency, durability and
stall margin goals are covered along The FT8 LPC has eight stages of which
with actual test results indicating the first three have variable geometry
successful accomplishment of these vanes. As shown in Figure 1, this
objectives. Unique features of the test configuration results from removing the
program and an overview of the FT8 Gas fan stage, fan ducts, and first stator
Generator in comparison to the JT8D from the JT8D-219 LPC and adding two
Aircraft Engine are also presented. supercharging stages forward of the 1.5
stage. In order to retain the stage
BACKGROUND numbering system of the existing
JT8D-219 hardware the new FT8 stages are
The FT8 marine and industrial gas designated stage 1.1 and stage 1.3. In
turbine is derived from the Pratt & addition, the 1.5 stage of the JT8D-219
Whitney JT8D series aircraft jet engine, is redesigned. The entire rotor
which is the most widely used engine in structure from rotor 2 aft, the core
aviation history with over 13,000 static structure and stator vanes from
engines delivered and 285 million hours stator 1.5 aft, and the #1 bearing
flown. Improvements in the JT8D since compartment are existing JT8D-219
initial delivery in 1964 have increased hardware. The inlet case and the outer
the takeoff thrust from 14,000 lbs. to main structure case is unique to the FT8
21,000 lbs. The FT8 design incorporates LPC. Drains are provided at two
the combined technology of the current locations in the outer rear case where
model JT8D-200 series engines and the there is a potential for water to
latest PW commercial engine models collect. The LPC can be inspected
PW2037 and PW4000. The FT8 also through the inlet or at borescope ports
incorporates many features of the FT4 located at S1.5 and the LPC exit.
gas turbine, which has 28 years of
successful marine and industrial
operations and is still in service. MECHANICAL DESIGN

The FT8 is designed to provide high In general, the FT8 LPC is


efficiency and reliable operation in conservatively designed. The FT8
marine, power generation, and mechanical minimum design life requirements of
drive applications. It is expected to 100,000 hours and 15,000 Low Cycle
complete development testing in 1989 and Fatigue (LCF) cycles are exceeded
be available for commercial service in throughout the LPC. The existing
1990. The 33,000 hp size (24.8MW) and JT8D-219 hardware used in the FT8 LPC
38.8% thermal efficiency of the FT8 is was designed to more severe conditions
well suited to both naval and industrial and therefore exceed FT8 design
Presented at the Gas Turbine and Aeroengine Congress and Exposition—June 4-8, 1989—Toronto, Ontario, Canada
This paper has been accepted for publication in the Transactions of the ASME
Discussion of it will be accepted at ASME Headquarters until September 30, 1989
Downloaded from http://asmedigitalcollection.asme.org/GT/proceedings-pdf/GT1989/79146/V002T03A013/2398221/v002t03a013-89-gt-295.pdf by guest on 27 July 2022
NEW
PORT

FIGURE 1 COMPARISON OF JT8D -219 AND FT8 LPC J3942


882012 S2

requirements. Since the new FT8 positioned behind an array of 18 rigid


hardware is not constrained by flight struts. The struts are hollow and
weight requirements, a simple support the #1 bearing compartment.
conservative design approach has been They are designed to withstand blade
taken which builds on the proven loss buckling loads and provide the
JT8D-219 LPC. The FT8 LPC is designed proper stiffness for critical speed
to provide a minimum surge margin of 10% considerations. Six of the struts are
so that surge is not encountered during used to provide plumbing services to the
normal steady state or transient #1 bearing compartment. The variable
operation. In the unlikely event that a position inlet case flaps are guided by
surge does occur, the LPC is oversize bearings at both the ID and OD
structurally designed to withstand high to provide wear resistance. Forged
power surge loads. actuation arms attach to the flaps at
the OD. A pin through a uniball bearing
Corrosion resistant materials are used in the actuation arm connects the arm to
throughout the LPC for the new FT8 a unison ring which slides on polyimide
hardware. Corrosion resistant steel polymer runners attached to the case.
17-4 PH is used for the static structure
design. The blades are 6-4 titanium and
the rotor disks and spacers are aluminum The stator 1.1 and stator 1.3 LPC cases
coated steel. Most of the JTBD-219 support two stages of variable vanes.
hardware used in the FT8 is titanium and The cases also provide blade loss
aluminum. There are a few steel containment and abradable rubstrips for
hardware items which will be coated for rotor 1.1 and 1.3 blade tips. The
corrosion protection. Aluminum coating actuation arm/unison ring and bearings
is used for the rotating hardware and a for the variable vanes are similar to
diffused iron aluminide coating is used the inlet case design. Inner shroud
for the static hardware items. assemblies contain abradable rubber seal
lands similar to the existing JT8D-219
The inlet case features variable LPC which allow close running clearance
position aerodynamic flaps which are of rim seals.
U

The rear LPC cases form the main conditions and therefore exceed the FT8
structural support between the stator design requirements. The FT8 rotor 1.1,
1.3 case and the intermediate case. The 1.3, and 1.5 blades are similar to
LPC core from S1.5 through S5 is existing JT8D-219 blades and use
existing JT8D-219 hardware and is conventional dovetail attachments to
supported by the rear cases at stator 2. hold the blades in the disk rim. The
The two rear cases are constructed of attachment stress levels are consistent
welded sheet metal and machined flanges with successful PW experience. Blade
with bosses provided for water drains airfoils are designed to keep resonances
and borescope ports. Our extensive and flutter out of the operating range.
JT8D-219 flight engine experience has The airfoil leading edge thickness is

Downloaded from http://asmedigitalcollection.asme.org/GT/proceedings-pdf/GT1989/79146/V002T03A013/2398221/v002t03a013-89-gt-295.pdf by guest on 27 July 2022


shown that adequate inspection sized to provide resistance to foreign
capability exists with access through object damage. In addition, the outer
the LPC inlet and borescope ports at the 20% of the airfoil is designed to resist
LPC exit. The FT8 features an airfoil erosion. Rotor 1.3 and rotor
additional access port at stator 1.5 for 1.5 are retained in the disk with a
mid-compressor stage inspection. shear type blade lock typical of the
existing JT8D-219 rotor stages. The
The actuation system for the FT8 LPC rotor 1.1 blades use a split ring lock
moves the Inlet Guide Vane (IGV) flap, for blade retention. This lock is an
stator 1.1 and stator 1.3 vanes to a existing JT8D-219 hardware item from the
schedule relating vane angle to LPC replaced fan stage. The front flow
rotor speed. Controlled by an guide assures proper installation and
electronic computer control system retention of the split ring lock.
hydraulic cylinders move the vanes
through an arrangement of vane arms, The axial gapping of the rotor to static
unison rings, bellcranks, and adjustor hardware provides adequate clearance for
links. This system is typical of thermal and load deflection effects
existing PW flight engine actuation during transient and steady state
systems except the linkages and other operation. Further gap allowance is
system components have been strengthened provided to preclude clashing of blades
for this non-flight application. Also and vanes should a LPC surge occur.
to reduce wear and maximize vane After considering the mechanical
movement accuracy the actuator support requirements of axial gapping the cavity
brackets are of rugged design and volume between the disk rims and stator
connecting bolts and pins have close inner shrouds has been kept to a minimum
tolerance fits. Two hydraulic cylinders by continuing the use of rim seals found
are used, one to control the IGV flap throughout the JT8D-219 LPC. The
and one to control both stator 1.1 and smaller cavities tend to reduce
1.3 vanes. Schedule alterations for the aerodynamic losses.
IGV flap can be accommodated by changes
in the electronic control software. AERODYNAMIC DESIGN
Stator 1.1 and stator 1.3 vane schedule
alterations can be made similar to the The new stages of the FT8 LPC were
IGV with additional capability to change designed with current state of the art
proportionality between the tandem aerodynamic methods used in the PW2037
stages through an adjustable bellcrank. and PW4000 flight engines and utilized
Rigging provisions exist in the unison the industrial experience gained from
ring and bellcrank to assure the proper the FT4 and FT50 compressor designs.
relationship of actuator position to The rear stages of the LPC were retained
vane arm angle. With the actuation from the JT8D-219 flight engine and are
system positioned at 12:00 to 3:00 standard NACA series airfoils. The
o'clock easy access is provided to the conversion of a flight engine to an
rigging facilities. industrial engine allows greater
flexibility from traditional flight
The FT8 LPC rotor structure is a bolted design rules of low weight and small
disk and spacer configuration using frontal area to provide a more true
short tiebolts. The rotor 1.1, 1.3, and aerodynamic optimization.
1.5 disks are new to the FT8 LPC as are
the three spacers adjacent to these The aerodynamic design point was
disks. A flow guide attached to the established based on the overall gas
front of rotor 1.1 prevents generator goal of 33,000 shaft
recirculation between the flowpath and horsepower. A 10% corrected airflow
the large cavity behind the #1 bearing allowance for growth capability was also
compartment. The rotor hardware is used as a design criteria. The design
conservatively designed. Disks exceed point parameters are:
burst margin requirements. Disks,
spacers, and tiebolts exceed creep life
and LCF requirements. The FT8 LPC Corrected Speed 7130 rpm
operates at approximately 10% lower
speed than the JT8D-219 LPC. The Corrected Flow 180.0 lb/sec
existing JT8D-219 rotor hardware from
rotor 2 aft was designed to more severe Pressure Ratio 4.82
M

Adiabatic Efficiency .890


Goal (excluding exit
stator loss) O 1
I-
4
Exit Stator Total 1.6% w
Pressure Loss U)
U)
in
UI
Design constraints required that the a
compressor have the same surge line and w
proven stability characteristics of the

Downloaded from http://asmedigitalcollection.asme.org/GT/proceedings-pdf/GT1989/79146/V002T03A013/2398221/v002t03a013-89-gt-295.pdf by guest on 27 July 2022


JT8D flight engine and that the match
point of the existing rear stages of the
IN
compressor correspond to a point on the
1.1 1.3 1.3 L 3 4 3 0
flight engine operating line in order to STAGE
retain optimized performance.
FIGURE 2 FT8 LPC DESIGN

The match point and surge line were


known from JT8D engine and test rig data
and the aerodynamics throughout the JT8D
w
compressor were derived from a two
dimensional streamline model. The new
Z 0.f
front flowpath and aerodynamics were w
designed to optimize performance while U
LL
setting the exit velocity triangles to w
match those found from the streamline 0
U
analysis of the JT8D. New stage
Y O.i
aerodynamic loadings were set at the
0
design speed surge line to be lower than
those of the JT8D backend to assure that
the new front stages would not set the 0
I-
surge line at design speed. Variable 0
stator vanes were employed to allow the Cr 0.i
new stage airfoils to be optimized for 1.1 1.4 1.0 G
STAGE
J Y J V

performance at high speed and closed at


part speed to retain the JT8D surge FIGURE 3 FT8 LPC DESIGN
line.
0
w
The goal efficiency was calculated using w
a
the Pratt & Whitney design system to set N
the level for the front stages while 1 w 0.8
using JT8D measured data to calculate wx
the efficiency for the existing rear
stages. When the two portions were u, z 0.7
LLQ
WW
thermodynamically joined, the overall
efficiency was dropped 1 point to make 0 ^ 0.6
the FT8 LPC a low risk design.
OLLOW 0.5
V

Some of the resulting design parameters


are shown in Figures 2 through 10. J
0.4
Figures 2 and 3 show the stage pressure > — cn C? u) U) O
ratio and rotor work coefficient E where NC N OTC C) S N U) U)

BLADEROW
E _ 2 gJ C p AT FIGURE 4 FT8 LPC DESIGN
o
U2
U = mean rotor speed 0.7
,LTo = mean rotor total
temperature rise z
0 0.6
Q
Figure 4 depicts the flow coefficient w
axial velocity normalized by mean rotor 0.5
wheel speed. Reaction is displayed in
Figure 5 where
0.4
1.1 1.3 1.5 2 3 4 5 6
Reaction = A Ps (Rotor) STAGE
LP s (stage)
FIGURE 5 FT8 LPC DESIGN

4
I

Rotor and stator Mach numbers at the


root and tip are shown in Figures 6 and x 0.T
7. The rather high tip relative Mach m
numbers of the first two rotors required ROOT
special attention in the airfoil design Z 0.6
process. x
U
< 0.5
Figure 8 shows stagewise D factor at the R TIP
predicted surge line. The D factor °C
loading of the new front stages has been Q 0.4
set lower than the level of the backend

Downloaded from http://asmedigitalcollection.asme.org/GT/proceedings-pdf/GT1989/79146/V002T03A013/2398221/v002t03a013-89-gt-295.pdf by guest on 27 July 2022


to insure that the new stages will not 0.3
set surge line.
IGV S1.1
Figures 9 and 10S1.3
are S1.5 S2 S3 S4 S5 S6
the solidity and aspect ratio that STAGE
resulted.
D factor = 1 - V + R Cu - R 1 Cu t
FIGURE 7 FT8 LPC DESIGN
V 1 tSV1 (R + R 1 )

Where V = absolute velocity for stators


and relative velocity for rotors
Cu = tangential component of velocity cc 0.5
0
R = radius U
= solidity ° 0.4
w Peak New Stage
a D Factor
Airfoil sections in the existing rear of Stage Designs E- JT8D LPC
the JTBD-219 LPC are NACA 65/circular
arc series or NACA 400 series. The new 0.3
r C) q U) U(1 N N () C O w to N w ID
airfoils IGV through rotor 1.5 were ^ N R N R fn OC N O N
designed as Controlled Diffusion to OC N N
BLADEROW
Airfoils (CDA) using the methods and
tools described in References 1 and 2. FIGURE 8 FT8 LPC DESIGN
Controlled diffusion airfoils have been
used successfully at Pratt & Whitney in
the PW2037 and PW4000 flight engine
LPC's and HPC's. The method involves 1.4
controlling the diffusion on the airfoil
suction surface to avoid loss due to
significant boundary layer separation. 1.3
In the transonic regime, the calculation }
allows tailoring of the suction surface ° 1.2
mach number to avoid strong supersonic
shock losses. The method utilizes a two 0
dimensional potential flow solver to 1.1
predict the airfoil to airfoil
aerodynamic properties. 10
r C^) q N N
(n C fA 0= Q U ) Q fA
f/) CO CO
BLADEROW

1.0 FIGURE 9 FT8 LPC DESIGN


w
m

Z 0.8
I TIP
U
0
F-
> 0.6 a
I-
. I
U
W ROOT a.
a
Co
X 0.4 a
I-
0

0.2
R1.1 R1.3 R1.5 R2 R3 R4 R5 R6
STAGE BLADEROW

FIGURE 6 FT8 LPC DESIGN FIGURE 10 FT8 LPC DESIGN

5
U

Variability in the inlet was stage vanes were used to gain a better
accomplished by using a fixed strut and component match. With the replacement
variable flap combination. The design of the JT8D-219 fan obviously the fan
of the inlet vane was done based on airflow was eliminated and the fan ducts
Pratt & Whitney military experience in in front of the intermediate case were
combination with the design methods removed.
described above.
However, the fan exhaust ducts aft of
Other aerodynamic design features of the the intermediate case are structural and
FT8 include abradable rim and tip seals cannot be eliminated. These ducts are
allowing tighter running clearance for of aluminum and bonded honeycomb
performance and stability. Blade roots construction and require the cooling

Downloaded from http://asmedigitalcollection.asme.org/GT/proceedings-pdf/GT1989/79146/V002T03A013/2398221/v002t03a013-89-gt-295.pdf by guest on 27 July 2022


have been sealed with a rubber sealant effects of fan airflow to survive. The
to prevent backflow and airfoil surface outer burner case rear flange also
roughness has been set such that all requires cooling. This problem was
rows are hydraulically "smooth". solved by providing an external blower
for the test engine. Sheet metal
LPC TEST ENGINE adapter ducts were attached to the
forward side of the intermediate case.
The test vehicle for the FT8 LPC is a The blower air flows into the adapter
JT8D-219 engine. The JT8D-219 ducts, through the hot section fan ducts
represents a "known quantity", that is, and is then dumped overboard. The
an engine which has many hours of blower airflow is considerably less than
running time and provides a solid test the actual engine fan airflow but with
data base. Testing the FT8 LPC in front the addition of convergent radiation
of the "known quantity" minimizes the shields it is adequate to protect the
variables and unknowns encountered in critical areas. The radiation shields
component rig testing and is also cost are positioned between the hot section
effective. of the engine and the outer fan ducts.
The JT8D-219 fan and LPC was removed and A variable area nozzle was attached to
replaced with the FT8 LPC which was the engine turbine exhaust case with rig
attached with a unique rig case, See unique adapter cases. Varying the
Figure 11. The only other change to the exhaust area provides a means to change
core engine was in the Low Pressure the LPC operating line and to map the
Turbine (LPT) where modified second LPC to the surge line.

RADIATION
ADAPTER DUCT SHIELDS

INLET FT8 LPC JT8D-219 ENGINE ADAPTER VARIABLE AREA NOZZLE


DUCT

FIGURE 11 FT8 LPC TEST ENGINE _


J394111
882012 s2
3

A full complement of instrumentation was


used to provide aerodynamic data,
structural data, and to monitor the
general health of the FT8 test engine.
Pressure and temperature probes typical
of test engines were installed at the
LPC inlet and exit. Interstage total
temperature and pressure sensors were
installed on airfoil leading edges from
rotor 1.1 through stator 3. All
airfoils were strain gaged with the new
FT8 stages receiving most of the

Downloaded from http://asmedigitalcollection.asme.org/GT/proceedings-pdf/GT1989/79146/V002T03A013/2398221/v002t03a013-89-gt-295.pdf by guest on 27 July 2022


coverage. Rotor strain gages were
routed forward to a slip ring assembly
mounted to the inlet case. Conventional
static pressure probes were located
throughout the LPC at the flowpath outer
wall. In addition, high response static
pressure probes were installed at the
LPC inlet, stator 1.5 and exit.
Potentiometers were attached to the
variable vanes to provide vane angle
feedback. Case flange mounted
accelerometers and hot section pressure
and temperature probes typically used to
monitor general engine health made up
the rest of the test engine
instrumentation.

The inlet of the LPC test engine is


designed to accommodate a distortion
screen. This screen can be installed to
change inlet pressure distribution to
simulate distortion typical of ground
installations. Also, higher order
vibratory excitations can be generated
for structural evaluation of blade and
vane stresses. Three separate screens
are designed to provide different
distortion levels and harmonic content. FIGURE 12 FT8 LPC TEST ENGINE IN TEST FACILITY

LPC TEST RESULTS

A detailed test plan for the LPC test


engine was written well before actual the goodness came from the new front
testing started in late August 1988. stages performing very close to their
This plan defined a program to potential and the rear stages of the
accomplish the following objectives: 1) JT8D performing better than prior rig
stress survey, 2) airflow calibration, data indicated. A review of the JT8D
3) LPC performance and variable vane rig to engine testing indicates that
schedule optimization, 4) LPC surge this conclusion is probably correct.
line definition/bleed optimization, and Since the exit total pressure is
5) distortion effect on LPC surge line, measured in front of the LPC exit
performance, and stress. stator, the efficiency does not include
the exit stator total pressure loss
Testing continued through September and which is estimated at 1.6% at the design
October of 1988 in a modified JT8D sea point.
level test facility. See Figure 12.
The engine was tested successfully for A variable vane optimization program was
103 test hours covering 100% of the performed at several speeds resulting in
planned test program. slight performance gains at the final
optimized vane schedule which was within
a few degrees of the pre test projected
The efficiency of the LPC was better schedule. Checks of performance for
than the goal and very close to the vanes off schedule proportionally by 5
maximum potential predicted by the Pratt degrees showed that LPC efficiency at
& Whitney design system. The efficiency constant corrected flow is fairly
was still better than goal after surge insensitive throughout the operating
line definition caused deterioration. regime to changes in vane schedule. The
Although the detailed analysis of the flow capacity of the LPC on the
testing has not been completed at the optimized vane schedule was 3.2% higher
time of this writing, it appears that than predicted at design speed.
0

Surge line was determined by running the


engine at constant corrected speed while MEASURED SURGE LINE

raising the operating line by opening u


the variable exit nozzle. Steady state DESIGN POINT
I.'e4

points were acquired close to the surge 8B


B7^

STEADY STATE OPERATING LINE --


line and high response instrumentation Z3% SPEED

90
2 88 100% SPEED
was used as the nozzle pushed the
compressor into surge to determine the fr D
91I
a St
actual surge pressure ratio and
corrected flow. The surge line defined °' — SO% SPEED
by the efficiency optimized vane
schedule was determined to be set by the

Downloaded from http://asmedigitalcollection.asme.org/GT/proceedings-pdf/GT1989/79146/V002T03A013/2398221/v002t03a013-89-gt-295.pdf by guest on 27 July 2022


portion of the LPC retained from the
JT8D as intended. Testing of the LPC on
vane schedules 5 degrees open and closed <80 '- 77% SPEED

proportionally showed that surge line


was insensitive to changes of this 80 100 120 14U IW
INLET CORRECTED FLOW, LB/SEC
CO

magnitude.
FIGURE 13 FT8 LPC PERFORMANCE BASED ON
MODIFIED ENGINE TESTING
Throughout this test the engine was
intentionally surged many times. Stall
recovery was demonstrated in every case The overall performance map with post
and there was no evidence of any damage. surge efficiency levels is presented in
Figure 13. Measured surge line and
steady state operating line are shown.
The variable nozzle was used to map the The drop in operating line at low speed
compressor over its entire operating represents the LPC exit bleed
region and to explore higher speed activation.
regimes for possible growth
applications.
Airfoil stresses were monitored
throughout the test program. With a
The LPC was tested to determine its nominal vane/bleed schedule the new FT8
tolerance to distortion. Three separate airfoil vibratory stresses are well
screens were designed and located in below allowable up to a redline speed of
front of the compressor to create inlet 7800 rpm. The stresses in airfoils
pressure distortions. A 5% total common to the flight engine are typical
pressure distortion over a 60 degree of JT8D-219 experience. Airfoil
full span circumferential sector was stresses were also surveyed with the
considered the worst case encountered in variable vanes ± 5° off schedule. No
FT4 experience. Since Pratt & Whitney significant stress increase was observed
analysis determined that this level and indicating an insensitivity to vane
extent of distortion should cause schedule.
minimum surge line loss, a three screen
matrix was laid out to define the FT8
response to a more severe distortion Figures 14 and 15 show how efficiency
that may be encountered in the future. and corrected speed vary along the
Based on the testing, results show that nominal steady state operating line in
for the 5%, 60 degree screen, a surge the bleed closed regime. The variable
margin loss of only 1% could be expected vane schedule is shown in Figure 16 as
at 100% speed and above. No loss was function of corrected speed.
measured at 90% speed and below.
Airfoil stresses recorded during the
distortion testing were low and did not
exceed 10 KSI.
V 0.92
z
w
The bleed schedule has been defined from 0
a detailed stability audit to guarantee LL 0.88
surge free steady state and transient w
operation when production parts U if,
variations, deterioration, stator vane 0.84 zF
O Z
rigging errors, horsepower extraction, 4
water injection, inlet suppression, and o0
w a
distortion effects are accounted for. a 0.80
The bleed locations are the same as the 120 130 140 150 160 170 180 190 200
existing flight engine and are located INLET CORRECTED FLOW (LB/SEC)
behind the LPC exit stator and in the
second stage of the high pressure
compressor. FIGURE 14 FT8 LPC TEST PERFORMANCE
U


8000 CONCLUSIONS
The FT8 industrial and marine gas
g 7600
generator is designed to provide
a
Ir efficient, reliable power at the 33,000
hp/24.8 MW rating. An integral part of
W 7200
the design is the low pressure
LU
a compressor which combines the last five
Co
stages of the successful JT8D-219 flight
°w 6800 engine with three new stages. The
ULU mechanical design is conservative
III

Downloaded from http://asmedigitalcollection.asme.org/GT/proceedings-pdf/GT1989/79146/V002T03A013/2398221/v002t03a013-89-gt-295.pdf by guest on 27 July 2022


0 6400 zr exceeding life requirements of 100,000
Sz_ hours and 15,000 LCF cycles. The new
U

LU
w
o0a stage aerodynamic design is state of the
6000
art and includes three variable vanes to
allow good high speed performance while
retaining good low speed surge line.
5600
The testing of the LPC was accomplished
using a hybrid flight engine that
120 130 140 150 160 170 180 190 200
employed a variable area exhaust nozzle
INLET CORRECTED FLOW (LB/SEC) for mapping the compressor up to and
including its surge line. The
FIGURE 15 FT8 LPC TEST PERFORMANCE compressor exceeded its performance
goals and demonstrated required surge
line while measuring low stresses, even
those measured during surge and
distorted inlet testing.
In 1989, this successful LPC will be run
in the FT8 engine configuration to
complete engine development. The FT8
10 gas turbine will be available for
6
commercial service in 1990 to provide
LU
LU
efficient reliable power into the 21st
cc century.
O
LU
STATOR 1.3 '
-10
LU
J REFERENCES
C -20
z = '— STATOR 1.1
Q 1. Hobbs, D. E. and Weingold, H.D.,
cc -30
LU 1984, "Development of Controlled
O Diffusion Airfoils for Multistage
4 INLET GUIDE VANE
I-N -40 Compressor Application", Journal of
LU
Engineering for Gas Turbines and
z -50 Power, Vol. 106, pp 271 - 278
4
-60 2. Caspar, J. R., Hobbs, D. E., and
4000 4400 4800 5200 5600 6000 6400 6800 7200 7600 Davis, R. L., 1980, "Calculation of
INLET CORRECTED SPEED (RPM) Two-Dimensional Potential Cascade
Flow Using Finite Area Methods",
AIAA Journal, Vol. 18, Number 1, pp
FIGURE 16 FT8 LPC NOMINAL VANE SCHEDULE 103 - 109.

You might also like