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2019 Production Targets for Bashundhara

1) Bashundhara Paper Mills Ltd. has set production targets for various paper grades across 5 paper machines for the year 2019 totaling 46260 metric tons. 2) The document outlines pulp, waste paper, and filler requirements to meet the production targets, totaling 52252 metric tons. 3) Furnish percentages and calculations are provided for individual paper machines to determine pulp and filler requirements based on the targeted production volumes.

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Nadim Mia
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0% found this document useful (0 votes)
278 views16 pages

2019 Production Targets for Bashundhara

1) Bashundhara Paper Mills Ltd. has set production targets for various paper grades across 5 paper machines for the year 2019 totaling 46260 metric tons. 2) The document outlines pulp, waste paper, and filler requirements to meet the production targets, totaling 52252 metric tons. 3) Furnish percentages and calculations are provided for individual paper machines to determine pulp and filler requirements based on the targeted production volumes.

Uploaded by

Nadim Mia
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

Bashundhara Paper Mills Ltd.

( Unit- 3)
Anarpura, Gazaria, Munshiganj
Production Target for the Year of - 2019
Paper
Sl No Paper Grade Monthly Target (MT) Yearly Target (MT) Remarks
Machine
1 Toilet Tissue White (Recycle) 100 1200
2 White Writing MG 80 960
3 Aluminium Foil Base Paper 30 360
PM - 1 4 Toilet Tissue Gold 110 1320
5 Manifold Paper (White / Color) 110 1320
Sub Total 430 5160
1 Hard Tissue/ OGR 100 1200
2 Glassine / Cock Tripping 200 2400
PM - 2 3 Writing/Printing Paper/Color Paper/NCR Base Paper 660 7920
Sub Total 960 11520
1 Toilet Tissue (Pink & Gold) 600 7200
PM - 3 2 Toilet Tissue White 0 0
Sub Total 600 7200
1 Brown /Color Wrapper/Liner/Mediam Paper 600 7200
PM - 4 2 MG Hard Tissue/Toilet Wrapper 140 1680
Sub Total 740 8880
1 Facial Tissue/Pocket Tissue 100 1200
2 Napkin Tissue White 270 3240
3 Clinical Bed Sheet 40 480
4 Toilet Tissue (White) 100 1200
5 Kitchen Towel 75 900
PM - 5 6 Hand Towel 50 600
8 Toilet Tissue Blue (Recycle) 150 1800
9 Resturant Napkin Tissue White 150 1800
10 Napkin Tissue Green 40 480
11 Sky Blue Hand Towel 150 1800
Sub 1125 13500
Total
Grand Total 3855 46260

______________ _______________ ____________________ _______________________


Prepared By Manager(Prod) DGM (Production) Head Of Project
PM 1- 400 MT
PM-2 Tissue 42
Glassine & 100
& 65MT others
GSM
PM-3

PM-4 15 Days MG HT & 15


Days Packing paper

Tissue sales _ NT- 900


FT & others-300

Jambo Roll- 350 MT


Bashundhara Paper Mills Ltd ( Unit- 3)
Anarpura, Gazaria, Munshiganj

Summary of Pulp, Waste paper & Filler Requirement For The Year - 2019

Sl No Items Name Unit PM-1 PM-2 PM-3 PM-4 PM-5 Grand Total Remarks

1 Long Fiber (NBKP) MT 620 3930.3 0 676 1808 7035

2 Short Fiber (LBKP) MT 3846 7939.8 2484 1201 9511 24982

3 BCTMP/CTMP MT 451 0 1584 0 198 2233

4 Imported OCC MT 0 0 0 6048 0 6048

5 Scan Board + OINP MT 0 0 0 0 548 548

6 Imported NDLKC MT 0 0 0 1728 0 1728

7 DIP MT 0 0 0 0 414 414

8 Local Waste (OMR, GLPC, BBS, MT 752 0 3960 864 2389 7966
ONP)/ Converting Broke
9 Calcium Carbonate (GCC/PCC) MT 88 1210 0 0 0 1298

Grand Total. 52252

_____________ _______________ _____________


Prepared By Manager(Prod) DGM(Prod) Head of Project
678
Bashundhara Paper Mills Ltd ( Unit -3)
Anarpura, Gazaria, Munshiganj

Tentative Pulp, Waste Paper & Filler Calculation For Paper Machine - 01
Production Target Requirment of Pulp Remarks
Paper Grade Furnish (%) GSM Uses Ratio
Yearly (In MT) Yearly (In MT)
NBKP (Long Fiber) 25% 330
Toilet Tissue White LBKP (Short Fiber) 75% 20.5 1:1.11 1200 990
(Recycle)
CTMP/BCTMP 0 0
Local Waste & Broke 50% 752
Toilet Tissue Gold
(Recycle) LBKP (Short Fiber) 20% 24.5 1:1.14 1320 301
CTMP/BCTMP 30% 451
NBKP (Long Fiber) 10% 290
Maniflod/Alufoil/MG LBKP (Short Fiber) 88% 22~42 1:1.11 2640 2556
Poster
Calcium Carbonate 2% 88 60% Retantion.

___________ _____________ _______________ ________________


Prepare By Manager(Prod) DGM (Production) Head of Project
Bashundhara Paper Mills Ltd ( Unit- 3)
Anarpura, Gazaria, Munshiganj

Tentative Pulp, Waste paper & Filler Calculation For Paper Machine - 02

Production Target Requirment of Pulp Remarks

Paper Grade Furnish (%) GSM Uses Ratio


Yearly (In MT) Yearly (In MT)

NBKP (Long Fiber) 50% 2326.5


Glassine/OGR Paper/
23~65 1:1.11 4230
H. Tissue/ Cock Tripping LBKP (Short Fiber) 50% 2326.5
BCTMP/CTMP 0% 0
NBKP (Long Fiber) 20% 1603.8
Writing/Printing 23~65 1:1.11 7290
Paper/NCR Base Paper LBKP (Short Fiber) 70% 5613.3

Calcium Carbonate 10% 1210 60% retantion

____________ ____________ _______________ _________________


Prepare By Manager(Prod) DGM (Production) Head of Project
Bashundhara Paper Mills Ltd ( Unit- 3)
Anarpura, Gazaria, Munshiganj

Tentative Pulp, Waste paper & Filler Calculation For Paper Machine - 03

Production Target Requirment of Pulp Remarks


Paper Grade Furnish (%) GSM Uses Ratio
Yearly (In MT) Yearly (In MT)

LBKP (Short Fiber) 30% 2484


Toilet Tissue (Gold CTMP/BCTMP 20% 20.5 1:1.15 7200 1584
/Pink)
Waste 50% 3960
NBKP (Long Fiber) 30% 0
Toilet Tissue White LBKP (Short Fiber) 70% 20.5 1:1.15 0 0
Waste 0% 0

_____________ _____________ ______________ ________________


Prepare By Manager(Prod) DGM (Production) Head of Project
Bashundhara Paper Mills Ltd ( Unit -3)
Anarpura, Gazaria, Munshiganj

Tentative Pulp, Waste paper & Filler Calculation For Paper Machine - 04

Production Target Requirment of Pulp Remarks


Paper Grade Furnish (%) GSM Uses Ratio
Yearly (In MT) Yearly (In MT)

NBKP (Long Fiber) 35% 676


MG Hard Tissue LBKP (Short Fiber) 65% 20.5 1:1.11 1680 1201
CTMP/BCTMP 0% 0
OCC 70% 6048
Packing NDLKC 20% 1728
Paper/Liner/Medium/ 25 1:1.2 7200
Kraf Paper Local Wastage (OINP,
ONP, In House OCC) 10% 864

_____________
Prepared By Manager(Prod) DGM (Prodn) Head of Project
Bashundhara Paper Mills Ltd ( Unit- 3)
Anarpura, Gazaria, Munshiganj

Tentative Pulp & Filler Calculation For Paper Machine - 05


Production Target Requirment of Pulp Remarks
Paper Grade Furnish (%) GSM Uses Ratio
Yearly (In MT) Yearly (In MT)
NBKP (Long Fiber) 20% 713
Napkin Tissue White LBKP (Short Fiber) 80% 20.5 1:1.09 3240 2851
CTMP/BCTMP 0% 0
NBKP (Long Fiber) 20% 264
Toilet Tissue White LBKP (Short Fiber) 80% 19.5 1:1.09 1200 1056
CTMP/BCTMP 0% 0
NBKP (Long Fiber) 30% 396
Facial & Pocket Tissue LBKP (Short Fiber) 70% 13 1:1.09 1200 924
CTMP/BCTMP 0% 0
NBKP (Long Fiber) 20% 330
Hand Towel White/ LBKP (Short Fiber) 80% 36 1:1.09 1500 1320
Kitchen Towel
CTMP/BCTMP 0% 0
NBKP (Long Fiber) 20% 106
Clinical Bed Sheet LBKP (Short Fiber) 80% 25 1:1.09 480 422
CTMP/BCTMP 0% 0

________________
Prepared By Manager(Prod) DGM (Prodn) Head of Project
Bashundhara Paper Mills Ltd ( Unit- 3)
Anarpura, Gazaria, Munshiganj

Tentative Pulp, Waste paper & Filler Calculation For Paper Machine - 05
Production Target Requirment of Pulp Remarks
Paper Grade Furnish (%) GSM Uses Ratio
Yearly (In MT) Yearly (In MT)
LBKP (Short Fiber) 50% 990
Resturant Napkin DIP 20% 414
20.5 1:1.125 1800
Tissue White
Local Wastage (Broke,
OMR, GLPC) 30% 594

LBKP (Short Fiber) 50% 264


Napkin Tissue Green
Scan Board 10% 19.5 1:1.125 480 53
(Recycle)
Local Wastage 40% 211
LBKP (Short Fiber) 45% 891
Toilet Tissue Blue
(Recycle) Scan Board 5% 13 1:1.125 1800 99
Local Wastage 50% 990
LBKP (Short Fiber) 40% 792
BCTMP 10% 198

Sky Blue Hand Towel OINP 10% 36 1:1.125 1800 198


Scan Board 10% 198
Local Wastage (BBS, 30% 594
GLPC)

________________
Prepared By Manager(Prod) DGM (Prodn) Head of Project
Bashundhara Paper Mills Ltd (Unit-3)
Anarpura, Gazaria, Munshiganj

Sammary of Chemicals Requirement For The Year - 2019

Sl Chemiclas
No (Imported) Items Name Unit PM-1 PM-2 PM-3 PM-4 PM-5 ETP/WTP Grand Total Remarks

1 OBA Leuco Phore/Parawhite/Tinopal MT 4.3 43.5 0.0 1.1 6.9 0.0 55.8

2 Starch Native/ Oxidized Starch MT 9.6 44.0 0.0 28.0 0.0 0.0 81.6

3 Cartacool SA/ Acronal S 305D MT 0.0 1.0 0.0 0.0 0.0 0.0 1.0
Surface Sizing Agent
4 Cartacbond EPI MT 0.0 1.0 0.0 0.0 0.0 0.0 1.0

5 Defoaming Agent Antimasul BP/ADD-ECO /Afranil ST MT 1.5 5.2 2.0 0.0 2.4 0.0 11.1

6 Dye Fixing Agent Bufloc 5031/ Rishlyte 8028 MT 2.2 1.5 6.0 3.0 1.5 0.0 14.2

7 I Vax Poly TC MT 1.8 5.2 0.0 0.0 0.0 0.0 7.0

8 Bufloc-590 MT 0.0 2.2 0.0 0.2 0.0 0.0 2.4


Retention Aid
9 Polymin SK AP MT 0.0 3.0 0.0 0.0 0.0 0.0 3.0

10 I Vax RTN-100 MT 0.0 0.7 0.0 0.0 2.9 9.0 12.6

11 Wet Srength Agent Kymene 557H/Rishbond 9066 MT 11.5 0.0 0.0 0.0 135.6 0.0 147.1

12 Dry Srength Agent Bubond 642 MT 1.5 0.0 0.0 0.0 12.0 0.0 13.5

13 Release Agent Busperse-2888/2032 MT 8.0 0.0 10.0 21.5 11.5 0.0 51.0

14 Coating Agent Bubond 2624 MT 4.2 0.0 3.0 0.0 11.3 0.0 18.5

15 Softening Agent Buckman 699/ RSF-LP-PB-TS MT 0.7 0.0 2.0 0.0 9.1 0.0 11.8

16 Refining Enzyme I Vax SR 1700/Maximize 2545 MT 0.0 0.0 0.0 0.0 0.0 0.0 0.0

17 System Cleaning Agent Busperse 216P/Renew SC7450 MT 0.2 0.5 0.5 0.4 0.3 0.0 2.0

18 Wire Passivation Bufloc 5165 MT 0.0 0.0 0.0 0.0 1.0 0.0 1.0

19 Felt Cleaning Busperse-2022 MT 0.0 0.0 0.0 0.0 1.0 0.0 1.0

___________________ _____________ ___________ ________________


Prepare By Manager(Prod) DGM(Prod) Head of Project

Bashundhara Paper Mills Ltd (Unit-3)


Anarpura, Gajaria, Munshiganj

Summary of Chemicals Requirement For The Year - 2019

Sl Chemiclas Items Name Unit PM-1 PM-2 PM-3 PM-4 PM-5 ETP/WTP Grand Total Remarks
No (Imported)
20 Cartasol Brilliant Violet liq MT 0.3 2.2 0.0 0.2 0.4 0.0 3.1

21 Cartazine Red YK MT 1.4 0.7 5.7 0.0 0.0 0.0 7.8

22 Color & Dye Stuff Carta Red EBE MT 0.0 0.0 0.0 0.0 1.2 0.0 1.2

23 Cartasol Yellow KGL Liq MT 0.3 1.2 0.0 0.1 0.0 0.0 1.6

24 Cartazine Brown MT 0.0 0.0 0.0 10.0 0.0 0.0 10.0

25 Sizeing Agent Trinex-S/S2/S3 MT 26.0 130.0 0.0 90.0 0.0 0.0 246.0

26 Methyline Blue/Basis Blue MT 1.0 8.0 0.0 2.0 1.6 0.0 12.6

27 Bismark Brown MT 0.0 0.0 0.0 4.5 0.0 0.0 4.5


Color & Dye Stuff
28 Methyl Violet MT 0.0 0.0 0.0 0.2 2.0 0.0 2.2

29 Auramin Yellow MT 1.5 2.5 0.0 0.5 0.0 0.0 4.5

30 Custic Soda MT 1.9 4.6 2.9 3.6 5.5 0.0 18.5


Cleaning Agent
31 Surf Excel Powder MT 0.1 0.1 0.1 0.2 1.5 0.0 2.0

32 Sodium Silicate (550) MT 0.0 0.0 0.0 1.0 0.0 0.0 1.0

33 Acetic Acid MT 0.4 0.0 0.0 1.5 0.0 0.0 1.9

34 Alum MT 0.0 0.0 0.0 0.0 0.0 400.0 400.0 For ETP/WTP
Others Chemicals
35 Hydrozine Per Oxide MT 0.0 0.0 0.0 1.5 0.0 0.0 1.5 For ETP

36 Nitric Acid MT 0.0 0.0 0.0 0.0 0.0 0.0 0.0 For ETP

37 Ferious Sulphate MT 0.0 0.0 0.0 0.0 0.0 0.5 0.5 For ETP
___________________ _____________ ____________ ________________
Prepare By Manager(Prod) DGM(Prod) Head of Project
Bashundhara Paper Mills Ltd (Unit-3)
Anarpura, Gazaria, Munshiganj
Break up of chemical Consumption of Paper Machine 1 ~ 5 & ETP
PM-1 PM-2 PM-3 PM-4 PM-5 ETP
Sl Chemiclas (Imported) Items Name Unit Grand Remarks
No NTW NT TTG Alufil/P Manifol Writing/ Glassine / TTG/TT Pcking MG HT Facial NTW/ TTW/ HTW/ SBHT RNTW ETP Total
Color oster d Printing OGR P Paper Color Color KTW

1 OBA Parawhite/Tinopal KG 1800 0 0 0 2500 29000 14500 0 0 1100 500 1600 1600 700 2500 0 55800

2 Starch Native/ Oxidized Starch / Cationic Starch KG 0 2000 0 3600 4000 25000 19000 0 0 28000 0 0 0 0 0 0 81600

3 Cartacool SA/ Acronal S 305D KG 0 0 0 0 0 1000 0 0 0 0 0 0 0 0 0 0 1000


Surface Sizing Agent
4 Cartacbond EPI KG 0 0 0 0 0 1000 0 0 0 0 0 0 0 0 0 0 1000

5 Defoaming Agent Antimasul BP/ADD-ECO/Afranil KG 300 250 200 700 4000 1200 2000 0 0 0 0 0 0 1200 1200 0 11050

6 Dye Fixing Agent Bufloc 5031/ Rishlyte 8028 KG 0 300 1000 0 850 1500 0 6000 3000 0 500 0 0 0 1000 0 0 14150

7 I Vax Poly TC KG 0 0 0 900 900 4000 1200 0 0 0 0 0 0 0 0 0 7000


8 Bufloc-590 / Rishflock-9132 KG 0 0 0 0 0 1500 700 0 100 100 0 0 0 0 0 0 2400
Retention Aid
9 Polymin SK AP KG 0 0 0 0 0 1500 1500 0 0 0 0 0 0 0 0 0 3000
10 I Vax RTN-100 KG 0 0 0 0 0 450 250 0 0 0 240 950 850 300 300 300 9000 12640

11 Wet Srength Agent Kymene 557H/ Rishbond 9066 KG 10000 0 0 1500 0 0 0 0 0 0 14400 56160 0 23000 21000 21000 0 147060

12 Dry Srength Agent Bubond 642 KG 1500 0 0 0 0 0 0 0 0 0 0 6000 0 0 6000 0 13500

13 Release Agent Busperse-2888/2032 KG 1500 500 2000 2000 2000 0 0 10000 13000 8500 1200 3000 4000 300 1500 1500 0 51000

14 Coating Agent Bubond 2624 KG 600 250 700 1300 1300 0 0 3000 0 0 1200 3000 3000 500 1800 1800 0 18450

15 Softening Agent Buckman 699/ RSF-LP-PB-TS KG 0 0 650 0 0 0 0 2000 0 0 5000 600 1500 0 2000 0 0 11750

16 Refining Enzyme I Vax SR 1700/Maximize 2545 KG 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

17 System Cleaning Busperse 216P/Renew SC7450 KG 96 24 72 24 400 100 540 400 44 50 50 0 0 100 100 0 2000

18 Wire Passivation Bufloc 5165 KG 0 0 0 0 0 0 0 0 0 300 300 200 100 100 0 1000

19 Felt Cleaning Busperse-2022 KG 0 0 0 0 0 0 0 0 0 300 300 200 100 100 0 1000

___________
Prepare By Manager(Prod) DGM (Production) Head of Project
Bashundhara Paper Mills Ltd (Unit-3)
Anarpura, Gazaria, Munshiganj
Break up of Chemicals Consumption of Paper Machine 1 ~ 5 & ETP
PM-1 PM-2 PM-3 PM-4 PM-5 ETP
Sl Grand
No Chemiclas (Imported) Items Name Unit
NTW
NT
TTG
Alufil/P Manifol Writing/ Glassine / TTG/TT Pcking HTW/ Total Remarks
Color oster d Printing OGR P Paper MG HT Facial NTW TTW KTW SBHT RNTW ETP

20 Cartasol Brilliant Violet liq KG 70 0 150 100 2100 120 0 0 150 30 80 40 10 200 30 0 3080 All White Grade

21 Cartazine Red YK KG 0 0 1300 0 100 700 0 5700 0 0 0 0 0 0 0 0 0 7800 TTG / Pink/color Paper

22 Color & Dye Stuff Carta Red EBE KG 0 0 0 0 0 0 0 0 0 1200 0 0 0 0 0 1200 For Facial Pink

23 Cartasol Yellow KGL/MGLC Liq KG 0 0 0 250 1200 0 0 100 0 0 0 0 0 0 0 1550 All Yellow Grade

24 Cartazine Brown KG 0 0 0 0 0 0 0 10000 0 0 0 0 0 0 0 10000 For Glassine Paper

25 Sizeing Agent Trinex-S/S2/S3 KG 0 0 6000 20000 80000 50000 0 90000 0 0 0 0 0 0 0 246000

26 Methyline Blue/Basis Blue KG 0 0 0 1000 8000 0 0 2000 0 0 1450 0 0 100 0 0 12550 Manifold & Blue Wrapper

27 Bismark Brown KG 0 0 0 0 0 0 0 4500 0 0 0 0 0 0 0 4500


Color & Dye Stuff
28 Methyl Violet KG 0 0 0 0 0 0 0 200 0 0 0 0 0 2000 0 0 2200 SBHT & W. Wrapper

29 Auramin Yellow KG 0 0 0 0 1500 2500 0 0 500 0 0 0 0 0 0 0 4500 All Yellow Grade

30 Custic Soda KG 332 0 528 528 528 3168 1440 2880 2880 672 480 1152 1680 792 720 720 0 18500
Cleaning Agent
31 Surf Excel Powder KG 20 20 0 30 30 20 100 100 100 100 100 100 60 60 1000 160 0 2000 Wire/Felt Cleaning

32 Sodium Silicate (550) KG 0 0 0 0 0 0 0 0 1000 0 0 0 0 0 0 0 1000


33 Acetic Acid KG 0 100 0 0 250 0 0 0 1500 0 0 0 0 0 0 0 1850
34 Alum KG 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 400000 400000 For ETP/WTP
Others Chemicals
35 Hydrozine Per Oxide KG 0 0 0 0 0 0 0 0 1500 0 0 0 0 0 0 0 1500 For ETP

36 Nitric Acid KG 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 For ETP

37 Ferious Sulphate KG 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 500 500 For ETP

_____________
Prepare By Manager(Prod) DGM (Production) Head of Project
Page-13

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