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A B S T R A C T Fatigue crack propagation (FCP) under constant and variable amplitude loading in base
metal (BM), weld metal (WM) and heat affected zone (HAZ) of longitudinal welded
joints of an API X-70 pipeline steel was investigated. Constant amplitude loading tests
were performed at R = 0.1 and 0.5, whereas for variable amplitude testing single peak
tensile overloads (OLs) alternating between 75 and 100% of maximum load were applied
at 2.5 mm intervals in crack growth. Results of SE(B) specimens tested under constant
and variable amplitude loading revealed that BM, WM and HAZ regions subjected to R =
0.5 and low K-values presented the highest crack growth rates. At higher K values
FCP rates in all the studied regions were similar and the R effect on FCP rate was no
more observed. Crack growth retardation due to OLs was observed at the three studied
regions, showing a decrease on the FCP delay with a decreasing on K.
Keywords alternate tensile overloads; API 5L X-70 pipeline steel; fatigue crack propa-
gation; longitudinal welded joints.
c 2010 Blackwell Publishing Ltd. Fatigue Fract Engng Mater Struct 34, 321–328 321
322 M . A . N E V E S B E L T R Ã O et al.
c 2010 Blackwell Publishing Ltd. Fatigue Fract Engng Mater Struct 34, 321–328
FATIGUE CRACK PROPAGATION IN WELDED JOINTS 323
C S Al Si P Ti V Cr Mn Ni Cu Nb Mo N Ceq
0.08 0.002 0.028 0.25 0.017 0.027 0.045 0.02 1.73 0.194 0.016 0.064 0.003 0.0067 0.40
c 2010 Blackwell Publishing Ltd. Fatigue Fract Engng Mater Struct 34, 321–328
324 M . A . N E V E S B E L T R Ã O et al.
BM ∼
= 34 ∼
=3.3 × 10−4
WM ∼
=47 ∼
=3.8 × 10−4
HAZ ∼
=36 ∼
=2.6 × 10−4
c 2010 Blackwell Publishing Ltd. Fatigue Fract Engng Mater Struct 34, 321–328
FATIGUE CRACK PROPAGATION IN WELDED JOINTS 325
Table 5 Coefficients of Paris law for the three regions of the welded joints of X-70 steel obtained in this work and from the literature
BM WM HAZ
Steel R Author C n C N C n
X-70 0.1 This work 2.06 × 10−11 4.59 1.60 × 10−9 3.22 4.03 × 10−10 3.66
0.5 3.73 × 10−9 3.28 3.07 × 10−9 3.16 3.18 × 10−9 3.20
X-52 0.1 Ref. [28] 6.11 × 10−14 4.42 2.46 × 10−14 4.19 – –
X-60 0.1 Ref. [29] 5.13 × 10−10 3.61 2.60 × 10−11 4.91 – –
0.7 4.35 × 10−9 4.74 4.74 × 10−10 4.09 – –
X-65 0.05 Ref. [30] 1.33 × 10−9 3.53 – – – –
Fig. 6 da/dN versus K curves of BM region for R = 0.1 and 0.5 under variable amplitude loading.
c 2010 Blackwell Publishing Ltd. Fatigue Fract Engng Mater Struct 34, 321–328
326 M . A . N E V E S B E L T R Ã O et al.
Fig. 7 da/dN versus K curves of WM region for R = 0.1 and 0.5 under variable amplitude loading.
Fig. 8 da/dN versus K curves of HAZ region for R = 0.1 and 0.5 under variable amplitude loading.
c 2010 Blackwell Publishing Ltd. Fatigue Fract Engng Mater Struct 34, 321–328
FATIGUE CRACK PROPAGATION IN WELDED JOINTS 327
Fig. 10 SEM images of (a) BM, (b) WM and (c) HAZ regions at high K -values. The presence of secondary microcracks can be observed in
all regions.
c 2010 Blackwell Publishing Ltd. Fatigue Fract Engng Mater Struct 34, 321–328
328 M . A . N E V E S B E L T R Ã O et al.
values. The higher amount of secondary microcracks at growth under variable amplitude loading. Int. J. Fatigue 14,
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plain this behaviour. 13 Verma, B. B. and Pandey, R. K. (1999) The effects of loading
variables on overload induced fatigue crack growth retardation
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Acknowledgements 14 Kumar, R., Kumar, A. and Kumar, S. (1994) Delay effects in
The authors would like to thank TenarisConfab (special fatigue crack propagation. Int. J. Pres. Ves. Piping 67, 1–5.
15 Sander, M. and Richard, H. A. (2006) Fatigue crack growth
thanks to Eng. S. Kojima) for the welded joint mate-
under variable amplitude loading. Part I: experimental
rials, the Materials Group of CTEx/Brazilian Army for investigations. Fatigue Fract. Engng. Mater. Struct. 29,
the laboratorial facilities, CNPq (CT-Petro Project num- 291–301.
ber 502084/03-0) and CAPES for the financial support, 16 Yuen, B. K. C. and Taheri, F. (2006) Proposed modifications
CAPES and CNPq for the scholarship of M.A.N. Beltrão to the Wheeler retardation model for multiple overloading
and CAPES for the fellowship of E.M. Castrodeza. fatigue life prediction. Int. J. Fatigue 28, 1803–1819.
17 Tür, Y. K. and Vardar, Ö. (1996) Periodic tensile overloads in
2024-T3 Al-alloy. Eng. Fract. Mech. 53, 69–77.
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