Professional Documents
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LUBRICATION SYSTEM
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3
SERVICE INFORMATION------------------------------------------------ 3- 2
TROUBLESHOOTING----------------------------------------------------- 3- 2
ENGINE OIL/OIL FILTER ------------------------------------------------ 3- 3
OIL PUMP/OIL FILTER ROTOR ---------------------------------------- 3- 4
3-0
3. LUBRICATION SYSTEM JETIX 125
3-1
3. LUBRICATION SYSTEM JETIX 125
SERVICE INFORMATION
GENERAL INSTRUCTIONS
• The service and maintenance of this section can be performed with the engine installed in the
frame.
• Use care when removing and installing the oil pump not to allow dust and foreign matters to
enter the engine and oil line.
• The oil pump must be replaced as a set when it reaches its service life.
• After the oil pump is installed, check each part for oil leaks and improper lubrication.
• When removing and installing the oil cooler, be careful not to bend or deform the oil pipe.
SPECIFICATIONS
Item Standard (mm) Service Limit (mm)
Tip clearance ─ 0.20
Oil pump Body clearance ─ 0.20
End clearance 0.10~0.15 0.15
TROUBLESHOOTING
Oil level too low Engine burns
• External oil leak • Oil not changed often enough
• Worn valve guide or seal • Head gasket faulty
• Worn piston rings • Worn piston rings
3-2
3. LUBRICATION SYSTEM JETIX 125
Upper Limit
ENGINE OIL/OIL FILTER
OIL LEVEL
*• Place the motorcycle upright on level
ground for engine oil level check.
• Run the engine for 2~3 minutes and
check the oil level after the engine is
stopped for 2~3 minutes.
Check the oil level. If the level is near the
lower limit, fill to the upper limit with the Lower Limit
specified engine oil.
OIL CHANGE
* The engine oil will drain more easily
while the engine is warm.
Remove the drain bolt to drain the engine oil
thoroughly.
Check the drain bolt washer for damage or
deformation and replace with a new one if
necessary.
Drain Bolt
Bolts
Remove the right crankcase cover attaching
bolts and right crankcase cover.
Remove the dowel pins and gasket.
Clean oil filter screen.
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3. LUBRICATION SYSTEM JETIX 125
Pump Cover
3-4
3. LUBRICATION SYSTEM JETIX 125
screws
Circlip
INSPECTION
Install the drive shaft and rotors.
Measure the rotor tip clearance.
Service limit: 0.2mm
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3. LUBRICATION SYSTEM JETIX 125
Pump Cover
Install a new pump body cover gasket and
the cover.
* Make sure that the pump rotates freely
without binding.
Gasket
Gasket
INSTALLATION
Install the oil pump with a new gasket under
it by aligning the slot if the drive shaft with
the cam chain guide spindle.
Cover Screws
3-6