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Section IX
FEM
SERIAL HOIST UNITS 9.755
Measures for achieving safe working periods for
motorized seriar hoist units (S.W.P.) 06.1993 (E)
1.1 Definitions
- Theoretical duration of service D
Is the calculated total operating time of a serial hoist unit for a duration of service of approx. 10 years classified
according to groups of mechanisms based on FEM 9.511.
- Safe working period (S.W.P.)
The safe working period results from:
continued on pages 2 to 5
light 11 L1
1 K=0.5 800 1600 3200 6300 12500 25000 50000 100000
(Kml = 0.125 ~ 0.5 3)
medium 2/L2
2 0.5 < K < 0.63 400 800 1600 3200 6300 12500 25000 50000
(Km2 = 0.25 ~ 0.63 3)
- - f------
-heavy 3/L3 I
3 0:63 < K < 0.8
(Km3 = 0.5 ~ 0.8 3)
200 400
-
i 800 1600 3200 6300 12500 25000
very heavy 4 1 L4
4 0.8 < K < 1 100 200 400 800 1600 3200 6300 12500
(Km4 = 1 ~ 1_0 3)
For safe operation during the entire duration of service, the following assumptions are made:
- load-related selection of serial hoist units to FEM 9.511
- adherence to prescribed inspection intervals
- adherence to operating, inspection and maintenance instructions of the manufacturer
- carrying out general overhaul (GO)
Operation
G03: recording acc.
14 Theoretical duration of service to 3.2 and 3.3
12
G03: recording acc.
G01 G02
1O+-~-------k--------:llIr----'-------+--~ to 3.1
8
6
4 /n)
/
2 / years
O-F-+-:--i--+-+-t-+-+-I-t-1'--t--+-+-+-I-t-+~-+--+-t-I--+-+-+--t-+-t-l--+~-t-+-+-If-+-+-+-t--+ __
2 468 10 12 14 16 18 20 22 24 26 34 36 38 40
-
A
=S.W.P.1 ~S.W.P.2 ~S.W.P.3
acc. to 3.2; 3.3
A
=S.W.P.3
acc. to 3.1
total duration of service
n
S = . I. (Kmi x Ti) ~ D
1=1
The serial hoist unit is operated within a safe working period when
S
D
D taken from table 1, line 4.
Page 4 FEM 9.755 (06.93)
n
S = . L (1.1 x Si) ~ D
1=1
where Si = Kmi x Tj
The serial hoist unit is operated within a safe working period when
S
D
D taken from table 1, line 4.
n
S= L (1.2 x Si) ~ D
i= 1
where Si = Kmi x Tj
The serial hoist unit is operated within a safe working period when
S S 1
o
o taken from table 1, line 4.
6 Interim criteria
The following interim rules apply to serial hoist units already in operation prior to rule 9.511 becoming effective:
6.3 Measures applicable on reaching the theoretical duration of service and when frequency of defects
increases
A general overhaul in accordance with section 5 must be carried out if:
- the sum of all partial duration of service values determined retroactively equals the value of the theoretical
duration of service 0*
- the theoretical duration of service 0* has been reached'during the annual inspection
- the frequency of defects increases or the condition of the serial hoist unit deteriorates considerably before the
theoretical duration of service 0* has been reached
- the theoretical remaining duration of service of 5 % of the value in the table has been reached.
If a manufacturer cannot specify a necessary general overhaul (in accordance with section 5), the serial
hoist unit must be taken out of operation.
Erstellt durch den Technischen AusschuB der Sektion IX der
Pr~pared by the Technical Committee of Section IX of the
Etabli par le Comite Technique de la section IX de la } Federation Europeenne de la Manutention (FEM)
Zu beziehen durch das oben angegebene Sekretariat oder durch die folgenden Nationalkomitees der FEM
Available from the above secretariat or from the following national committees of the FEM
En vente aupres du secretariat ou des comites nationaux suivants de la FEM
Belgique Italia
.Comite National Beige de la FEM Comitato Nazionale Italiano della FEM
Fabrimetal Federazione delle Associazioni Nazionali dell'lndustria
Rue de Drapiers 21 Meccanica Varia ed Affine (ANIMA)
B-1050 Bruxelles Via L. Battistotti Sassi; 11
1- 20133 Milano
Luxembourg
Deutschland
Comite National Luxembourgeois de la FEM
Deutsches Nationalkomitee der FEM
Groupement des Constructeurs et Fondeurs du
VDMA
Grande-Duche de Luxembourg
Fachgemeinschaft F6rdertechnik R. Alcide de Gasperi 7/B.P. 1304
Lyoner StraBe 18 L-1013 Luxembourg
Postfach 71 08 64
0-60498 Frankfurt/Main
Nederland
Nederlands Nationaal Comite bij de FEM .
FME/GKT
Espafia Bredewater 20
Comite Nacional Espafiol de la FEM Postbus 190
Asociaci6n Nacional de Manutencion (AEM) NL - 2700 Ad Zoetermeer
ETSEIB - PABELLON I
Diagonal, 647 Norge
E - 08028 Barcelona Norwegian FEM Groups
Norsk Verkstedsindustris
Standardiseringssentral NVS
Oscars gate 20 I P.O. Box 7072 H
Finland N - 0306 Oslo 3
Finnish National Committee of FEM
Federation of Finnish Metal, Portugal
Engineering and Electrotechnicallndustries FIMET
Comissao Nacional Portuguesa da FEM
Etelaranta 10
Federa<;:ao Nacional do Metal
SF - 00131 Helsinki
FENAME
Rua do Quelhas, 22-3
P- 1200 Lisboa
France
Schweiz / Suisse / Svizze{a
Comite National Fran<;:ais de la FEM
clo Syndicat des industries de materiels de manutention Schweizerisches Nationalkomitee der FEM
39/41 rue Louis Blanc - 92400 Courbevoie Verein Schweizerischer Maschinen-Industrieller (VSM)
cedex 72 - 92038 Paris la Defense Kirchenweg 41 Postfach 179
CH - 8032 Zurich
Sverige
Great Britain Swedish National Committee of FEM
British National Committee of FEM Sveriges Verkstadsindustrier
British Materials Handling Federation Materialhanteringsgruppen
Bridge House Storgatan 5, Box 5510
Smallbrook Queensway S - 11485 Stockholm
GB - Birmingham B5 4JP