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SCOTLE BGA Rework Station

Model:Scotle-HR460C

Scotle HR460C BGA rework station power requirement:

Use a smaller power supply voltage fluctuation


Voltage fluctuations: 220V± 10
Frequency fluctuations: 50Hz± 3

Scotle HR460C structures and specifications


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1 限位杆
上部加热温区

松紧调节旋钮
上下调节旋转手柄
前后调节手柄
上部加热风嘴
七字手柄
下部支承架
照明灯
下部加热风嘴
夹板

横流风扇

红外温区
下部温区高度调节手柄
外接测温座

触控屏
急停开关

照明灯按钮

Number Name Functions Use ways

limit the lowest position of


1 Limit bar Rotate to the right place
the upper heating
lock the upper zone of up
2 Tension adjustment knob and down ,before and Rotate the knob
after
Before and after Adjust the upper zone of
3 Rotating the handle
adjustment handle before and after position
lock the rotation angle of
4 7 handle Rotating the handle
the upper zone
Lighting equipment at
5 Head light Press the button
work
Move the right position ,
6 PCB plywood
clamping the PCB
The lower temperature Adjust the lower nozzle
7 zone height adjustment distance from the PCB Rotating the handle
handle board
8 Emergency stop button Emergency stop Press the button

9 light button light switch Press the button

10 The upper heating zone generate upper hot air


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Adjust the handle up and Adjust the upper zone of
11 Rotating the handle
down the position up and down
Pull air from the BGA suitable
12 Upper heating nozzle To focus the hot air
location
Lower part of the Prevent the PCB board fall Move the right position to
13
supporting frame down withstand
Pull air from the BGA suitable
14 Lower heating nozzle To focus the hot air
location
Cooling the PCB board
15 Cross flow fan
after weilding
BGA rework with
16 Infrared heating zone
warm-up
Connect an external
Directly connect temperature
17 Temperature Interface galvanic , measure the
line
actual temperature
Data storage system
18 Touch screen
platform

Scotle-HR460C specifications

Total Power consumption 4800W


Top heater consumption 800W

Lower heater 1200W , bottom pre-heater


Bottom heater consumption
2700W(lager heating area)

Voltage AC220V± 10% 50/60Hz

Dimensions L800× W900× H950 mm


V-groove, PCB support can be adjusted in any
Positioning
direction with external universal fixture
Temperature control K Type temperature Sensor and Closed loop

Temp accuracy ± 2℃

PCB size Max 500× 400 mm Min 22× 22 mm


BGA chip 2X2-80X80mm
Minimum chip spacing 0.15mm

External Temperature Sensor 1,can be added

Net weight 45kg


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Scotle-HR460C main features


1. It is with embedded industrial PC, high definition touch screen interface,
PLC control, and instant profile analysis function.

2. Real-time setting and actual temperature profile display , so users can


analyze and correct parameters when need.

3. Scotle HR460C applies high precise K-type closed-loop control and


automatic temperature adjustment system. Together with PLC and
temperature module, users can control the temperature efficiently and can
keep the temperature deviation of ± 2 ℃.
4. Meanwhile, SCOTLE HR460C is equipped with external temperature sensor
which can detect, analyze and certify the temperature precisely.

5. Scotle HR460C uses V-groove fixture design which can help locate the PCB
quicker, more accurate and easier. And also it is equipped with universal
movable jigs which make repair irregular PCB boards with different size of
BGA easily.
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6. Scotle-HR460C uses movable and retractable universal fixture which can


protect PCBA from deformation, and avoid damaging the surrounding
components from. And it is suitable for different component packages
reworking.
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7. Scotle HR460C is equipped with different kinds of alloy air nozzles which can
be rotate in 360 degrees for easy positioning and they can be installed and
replaced easily.

8. Scotle-HR460C has three independent temperature zones, and each can run
their own specific temperature profiles independently at the same time with
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PID control and can get to the best soldering effect.

9. The setting of the heating temperature, time, slope, cooling and vacuum
suction can all be finished through the TFT touch screen.

10. Top and bottom temperature zones can be set 6 to 8 temperature files and
can store more than thousands of profiles for different BGA reworking.
Users can select, analyze, set and certify those profiles on the touch screen.

11. Scotle-HR460C applies high power cross flow fan cooling system uses which
can cooling the PCB quickly to avoid deformation. Scotle HR460C is with
built-in vacuum pump and external vacuum suction pen which facilitate
removing the BGA chip time.

12. Scotle HR460C is equipped with alarming function which will alarming 5-10
seconds in advance before the soldering or desoldering finished.
When the top and bottom stop heating, the cooling system starts working
until the BGA rework station down to room temperature, which can protect
the machine from aging.

13. Scotle HR460C is equipped with external camera system, and users can saw
and detect the melting process.
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14. Scotle HR460C is equipped with emergency stop button and automatic
power off device, which can make sure safety working.
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15. Scotle HR460C use drawer design repair window, if users need to check or
repair the machine, just draw the repair panel out then repair.
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16. Scotle HR460C is equipped with emergency stop switch and automatic
power-off protection device in case of emergency happening.

Installation of SCOT LE HR460C BGA rework station.

In order to the safety use, please make sure below:


1. Away from flammable and explosive materials.
2. Do not splash water or other liquids.
3. Well-ventilated, dry place.
4. Stable, flat areas less susceptible to vibration.
5. Clean with less dust room.
6. No placing heavy objects on top of the control box
7. Without the affect of air-conditioners, heaters and fans
8. Reserved for 30cm to move and rotate around the upper for the back
of rework station

Cautions when using the rework station ( read first before using )

1. Do not use fans or other devices directly to the BGA rework station when it
works, otherwise it will lead to negative differential heating plate surface,
burn the work piece.

2. When turned on, high-temperature heating zone cannot be any direct


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contact with the object , because it may cause fire or explosion ,and the
PCB work piece should be placed on the PCB support shelves.

3. Do not shake BGA rework station, and move gently.

4. Do not touch the high fever area to avoid get burned.

5. When turned on, do not use the flammable spray, liquid or flammable gas
near the repair station.

6. Do not try to modify BGA rework station when in power , otherwise it will
cause fire or electric shock.

7. Electrical box has the high-voltage components, do not attempt to


disassemble it.

8. If the metal objects or liquids fall into the repair station when it works ,
immediately disconnect the power , unplug the power cord until the
machine to cool down , then completely remove litter , dirt ; if dirt
left ,there is odor when reboot.

9. When abnormal heating or smoking immediately disconnect the power , and


inform the technical service to repair. It needs to disconnect the wires
between the electrical boxes and machine parts, and have to hold the plug,
otherwise it leads to poor contact ,and does not work.

10. Note that the repair station not to press or run over other electrical
equipment or power lines or communication cable , and it may cause
device malfunction or cause fire or electric shock.

Scotle HR460C touch screen use:


Operation steps:
1. Power on to turn on the SCOTE HR460C BGA rework station
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2. The touch screen shows interface as below, you can select your target
language .
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3. Choose English, turn up below interface:


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4. After input password, below interface shows:


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5. Click it shows the target temperature, ramp up slope and time


of the three independent temperature zones of current profile . The ramp
up time is calculated by Seconds. Each the three temperature zones can be
set 6 ramp up temperature segments and 6 constant temperature segments.
You can certify the temperature parameters in the current interface, and it
only can be run one time after you start the citified profile without being
saved. If you want to save, you need to refer to how to save temperature
profile. If the temperature profile is not the one you need, you can press
BACK to go main interface.

6. Click and Click to run the current selected


temperature profile.
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7. Users can certify and save the parameters according to their own different
needs . SCOLTE HR460C can store massive profiles and users can select any
one to use at any time easily. Which saves much time.
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How to select profile?

Click to enter into below interface:

Touch to enter below interface and select the temperature number

then to finish the selection, to main interface to


and run the selected profile.

How to certify the parameters?

After click the to enter into the below interface:


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You can change the current parameters to your own setting as below. After

certify the parameter, touch . After certifying all the parameters of

the three temperature zones, then to store the profile.

After save the profile, you can name the profile by touch
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and input the name then . Also you can save it by touching

to save the current profile certified.

Back to touch Start, the BGA rework machine will run the certified
temperature profile and meanwhile the previous profile will be deleted.

8. Generally speaking, the top target parameters are all ran or the top ramp up
slope is 0, then the heating process is finished and the machine stop
running and begin buzzle. If the cooling system and vacuum system already
set, they will begin to work.
9. Once you touch STOP during the heating process, the BGA
rework station stop heating Immediately.

Once you touch during the heating process, the button will
flickering to let the machine run the current temperature constantly without

any change. And touch again, the machine will proceed the
normal heating process.
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10. The parameters already set before the machine is shipped out from
factory, users are no need to change.

11. Scotle HR460C can monitor the whirling speed of the cooling fan for top and
bottom hot air heater. And the minimum whirling speed can be set. If the
fan stop working or less than the minimum setting value, and the actual
temperature of top and bottom hot air is more than 300 degrees, the
machine will stop heating immediately..

12. The rework system can automatically set the alarming time in advance.
If set 10s, the machine will buzz 10s before the heating process finished.
And the machine enters into cooling status, and the main interface will
display the failure point to help operator resolve the problem soon.

Note: If the BGA rework station alarms caused by any failure, all function
buttons will be locked until after the failure is resolved, then power off and
power on, you can use it again.

Widely used temperature profile parameters setting for reference

Lead Free temperature profile setting:

41*41mm BGA soldering:


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Ramp Soldering Soldering
Preheating Constant Cooling
up 1 2
Up heater 160 185 210 220 225 0
Constant
30 30 35 40 20 0
time
Bottom
165 190 215 225 230 0
heater
Constant
30 30 35 40 70 0
time
IR
110 120 130 140 150 0
pre-heater
Constant
30 30 35 40 70 0
time
Slope rate 2 2 2 2 2 0

38*38mm BGA soldering setting:

Ramp Soldering Soldering


Preheating Constant Cooling
up 1 2
Up heater 160 185 210 215 220 0
Constant
30 30 35 40 20 0
time
Bottom
160 185 215 220 225 0
heater
Constant
30 30 35 40 40 0
time
IR
110 120 130 140 150 0
pre-heater
Constant
30 30 35 40 70 0
time
Slope rate 2 2 2 2 2 0

31*31mm BGA soldering temperature profile setting


Preheati Ram Soldering Soldering
Constant Cooling
ng p up 1 2
Up heater 160 180 200 210 215 0
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Constant
30 30 35 45 20 0
time
Bottom
160 180 200 215 225 0
heater
Constant
30 30 35 45 60 0
time
IR pre-heater 110 120 130 140 150 0
Constant
30 30 35 40 70 0
time
Slope rate 2 2 2 2 2 0

Lead Free temperature profile setting for reference:

41*41 mm BGA soldering:


Ramp Soldering Soldering
Preheating Constant Cooling
up 1 2
Up heater 165 190 225 245 255 240
Constant
30 30 35 55 25 15
time
Bottom
165 190 225 245 255 240
heater
Constant
30 30 35 55 25 15
time
IR
110 120 130 140 150 160
pre-heater
Constant
30 30 35 40 40 70
time
Slope rate 2 2 2 2 2 2

38*38mm BGA soldering:

Ramp Soldering Soldering


Preheating Constant Cooling
up 1 2
Up heater 165 190 225 245 250 235
Constant
30 30 35 45 25 15
time
Bottom
165 190 225 245 250 235
heater
Constant 30 30 35 45 25 15
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time
IR
110 120 130 140 150 160
pre-heater
Constant
30 30 35 40 40 70
time
Slope rate 2 2 2 2 2 2

31*31mm BGA soldering:


Ramp Soldering Soldering
Preheating Constant Cooling
up 1 2
Up heater 165 190 220 240 245 235
Constant
30 30 35 40 20 15
time
Bottom
165 190 220 240 245 235
heater
Constant
30 30 35 40 20 15
time
IR
110 120 130 140 150 160
pre-heater
Constant
30 30 35 40 40 70
time
Slope rate 2 2 2 2 2 2

SCOTLE HR460C Other cautions:


1. Power on th e BGA rework st ation to check wh ether th e top and
bottom hot air nozzl e ar e wit h cold blowing. If not, DO NO T touch
START button to avoid burn the top and bot tom heat ers. You can
choose the h eating ar ea ac cording to the siz e of th e PC BA board.

2. Different BGA reworking need dif fer ent t em per atur e prof il e. T he
maximum of each t emperature s egmen t c anno t ex c eed 300 ℃ .
If it is lead free soldering, us ers c an s et t emperatur e prof il e
ac cording to th e BGA solder ball sold ering temp erat ure.

3. When to do desoldering, adjus t cooling f an and v ac uum but ton to


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automatic status. When the temperature is about to run out, the machine
will buzz automatically, now use the vacuum suction pen to remove away
the BGA chip quickly, then move the PCBA board from the fixture.

4. When do soldering , adjus t the cooling f an to automatic status and


turn off the vacuum suction system, and the temperature is about to
running out, the machine will buzz to alarm, and the cooling fan begin to
cool the BGA and PCB board, and the hot air nozzles blow cold wind now.
Move th e top h eater up to mak e sur e th e ho t air nozzl e is 3 -5mm
away from th e BGA surfac e and aft er getting cooling for 30 to 40
seconds, or th e St art bu tton indic ator off, move t he PCB bo ard
away from the f ixt ure.

5. Before soldering the BGA, make sure the PCB pads and BGA solder balls are
100% ok. After place the BGA , we s hould do cosmetic examine. If they
looks not ok, do not do soldering to avoid damaging the BGA and PCB
boards.

6. The BGA rework station surface need to be cleaned often, especially the
infrared area. Because residue on the area will affect the normal heating
distribute and reduce the use life of heating.

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Mail: Sales@scotle.com
Tel: 86075589378931

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