No.

IHB0703002CE

Induction Heating Cooktop (Built-in/Free-standing)

KY-C227ABSD
Color: Black
Destination Hong Kong

TABLE OF CONTENTS
PAGE
1 Safety Precautions----------------------------------------------- 2
2 Specifications ----------------------------------------------------- 3
3 Location of Controls and Components ------------------- 4
4 Troubleshooting Guide ----------------------------------------- 5
5 Disassembly and Assembly Instructions ---------------18
6 Dimensions--------------------------------------------------------38
7 Factory Setting ---------------------------------------------------39
8 Schematic Diagram ---------------------------------------------41
9 Exploded View and Replacement Parts List -----------44

© 2007 Matsushita Electric Industrial Co., Ltd. All

rights reserved. Unauthorized copying and distribu-
tion is a violation of law.
1 Safety Precautions

2
2 Specifications
KY-C227A BSD (Hong Kong)
Installation type Built-in / Free-standing
Power supply Single phase 220V AC 50Hz 13A
Power consumption 2,600W
Dimensions Full product size 749mm(W) x 450mm(D) x 108mm(H)
(approx.) Top size (Frame outside) 749mm(W) x 450mm(D) x 12mm(H)
Burner pitch 38cm
Weight (approx.) 12.0Kg
Standby power consumption Approx. 2.5W / When the power switch is turned off
Fuse (Main fuse on printed circuit board) 250V 17A
Equipment for Instal- Dedicated circuit 220V 20A or more with circuit breaker
lation Leakage current breaker Rated current 20A, Sensed current 30mA
Socket type BS1363 (Be sure to do ground connection)
Power cord Length Approx. 1.5m
Top plate Material Crystallized grass
Color Black
IH heater indication Cooking ring
High-temperature caution Two lamp
Fan Motor Power consumption DC brushless motor: Approx. 20W (10W x 2)
Ventilation noise Approx. 50dB
IH heating Power consumption Left 2,600W(9-level adjustment: Equivalent to 120W to 2,600W)
Right 2,600W(9-level adjustment: Equivalent to 120W to 2,600W)
*The maximum power will be auto-adjusted so as keep the total power under 2,600W.
Power level indication LED
Cooking timer Left 1minute to 9 hours and 30 minutes
Right 1minute to 9 hours and 30 minutes
Compatible Material Iron, Stainless steel (Magnetic type is better)
Pots/Pans Diameter 12cm to 26cm: Diameter that the base contact with the top plate.
*Refer to operating instructions for details.
Congee Program Cooking amount 4 or 2 servings
Congee timer Within 2-3 hours
Specified Pots Material Stainless steel
Diameter 22cm to 24cm: Diameter that the base contact with the top plate.
Depth 16cm to 21cm
*Refer to operating instructions for details.
Safety function Forgotten-OFF auto shutoff 45min. (When elapses without any button being pressed while heating.)
Main power switch auto shutoff 1min. (When elapses without any button being pressed while non-heating.)
Undetected pot auto shutoff/ The indicator of the IH heater flashes for 1 minute, then goes off.
Small object auto shutoff
Empty pot auto shutoff Approx. 15 min. when an empty pot is heated, the heater auto shut off.
Error code --- U13: Left IH heater, U14: Right IH heater
Note: Even if this function activated, the pan/pot may be deformed or discolored.
All-lock (Child safety lock) Lock/Unlock all heater operations, by pressing Lock/Unlock button for 3 sec.
Over heating prevention If the bottom of the pan is overheated, the heat power is adjusted automatically.
When the temperature decreases, the power increase.
High temperature caution light The caution light notifies the high temperature of the top plate.

3
3 Location of Controls and Components
3.1. Functional assignments of boards
PCB-A and PCB-H are the same circuit boards where each one is arranged right and left.

4
4 Troubleshooting Guide
Before starting the troubleshooting process, use the following procedures to pinpoint the cause of the problem.
Operation buttons
The right operation panel

A:Main Power switch

B:All-lock (child safety lock) button
C:Off/On button
D:Heating up button
E:Heating down button
F:Congee button
G:Timer up (+) button
H:Timer down (-) button

The left operation panel

C:Off/On button
D:Heating up button
E:Heating down button
F:Congee button
G:Timer up (+) button
H:Timer down (-) button

Reference: All displays which can be lit.

5
4.1. Operational checks and procedures

Operation Description
Preparation: Fill suitable pots with water and place them on the left/right IH heaters. (Refer to: Types of Pots and Pans that can be used in the
Operating Instructions.)
1.Turn the main power switch on. • The Power switch is lit.

* Turns off automatically if a button is not pressed within approximately one minute.
2.Press the Off/On button on the • The cooking ring is lit and the heat level indicator is displayed on level 6. (The cooling fan starts rotating.)
right/left operation panel. • Change the heat level with the heating UP and DOWN buttons.

• Press the heating UP button for longer than one second while the heat level is on 8. This will activate level
9 (2.6kW-boiling).

• When either IH is on level 9 (2.6kW-boiling), turning on the other IH will automatically drop the level 9 IH to
level 8.
*The maximum duration of an IH at level 9 is ten minutes. After ten minutes the level automatically drops to
8.
• When one IH is used on level 8, the maximum level of the other IH is 5.
• The maximum heating level of both IHs simultaneously is 7.

6
 Operation Description
3. The Congee Program • The Congee symbol flashes,
(1)Press the Congee button. the timer is set to 3:00 and the 4-servings indicator light is illuminated.

(2)Press the Congee button again. • The servings light changes to 2.

Each time the Congee button is pressed, the number of servings indicator switchesbetween 4 and 2.

(3)Press the Timer "-" or "+" button. • Each button press adds or deducts 10 minutes within the 2-3 hour time range.
* Press and hold for rapid mode.

(4)Press the Off/On button. • The Congee program starts.

The cooking ring is lit and the Congee symbol is illuminated.

* When 3 hours (or the set time) has elapsed, the buzzer will sound and the power will automatically turn
off.
*The Congee setting will be cleared if the Timer or the Off/On button is not pressed within 10 seconds.

7
 Operation
4. Timer
(1) Press the "Off/On" button.
(2)Press the "+" button
or press the "-" button.
Description
• "0:01" is displayed.
• "9:30" is displayed.

(3)Repeatedly press the "+" or "-" • 1 min. intervals up to 20 minutes.

button. • 10 min. intervals up to 3 hours.
*Press and hold for rapid mode. • 30 min. intervals over 3 hours.

• Timer cooking starts.

(Countdown is in 1 minute intervals.)
* When the timer button is pressed ahead, the timer setting is cleared if 10 seconds have elapsed without
any button being pressed before heating.
5. All-lock button
(1)Locking
Turn on the main power switch • The All-lock symbol appears (An illuminated key.)
and press and hold the key but- * All button operations are disabled.
ton for 3 seconds or more. * Locking is disabled while any of the panel operations are in use.
* The controls remain locked, even when the power is turned off.

(2)Unlocking
Press and hold the key button for
3 seconds again.
• The key symbol disappears.
6.Undetected pot auto-shutoff /
Small object auto-shutoff
• When the Off/On button is • The heat level indicator flashes for 1 minute and then goes off.
pushed without placing anything * The cooking ring lights up normally.
on the IH heater.

8
4.2. Self-diagnosis functions and remedy/repair methods

4.2.1. U indications "U##"

When the safety function is activated, a buzzer will sound and the error indication "U##" will appear.
Note the U number and remove the U display by pressing the Off/On button. Follow the remedy provided for U factors. If the U fac-
tor still appears after trying the remedy, there is a breakdown and repairs must be carried out as itemized in the B factor procedures,
shown below.
"Factor" --- U: Using or maintenance B: Breakdown
Error codes Symptom/state Cause Factor Checkpoint Remedy/Repair
Description
U04 "U04" appears while cook- The thermistor has detected U Is the intake or exhaust vent Remove anything that is
Filter clog detection ing and the power is shut abnormal overheating of blocked? clogging the intake or
down. PCB-A. exhaust vent.
(U04 disappears when ven-
tilation returns to normal
and the IH coil has cooled
down. Power will be
restored automatically.)
Using an incompatible pot. U Is the pot being used Use a compatible pot as
labeled "usable with IH" shown in the Operating
* Earthen pots should not Instructions.
be used even if displayed
for induction heating.
Fan motor is not turning. B Check the exhaust air Replace the U04 side fan-
stream, motor noise and fan motor.
rotation.
If the fan motor is func- Replace PCB-A on the U04
tional. side.
* The motor ratings are DC.
20V.
(As an informal checking:
The motor is normal if it
begins to rotate within the
DC volts 6 to 10.)
If PCB-A is functional. Replace PCB-L.
"U04" appears immediately The thermistor (TH1) on B "U04" appears soon after Replace PCB-A.
after the left/right IH heater PCB-A has short-circuited. the heat is turned on.
is turned on. Or PCB-A has a malfunc-
tion.
U13 "U13" appears while heat- The overheating safety U Is the pan/pot empty? Turn the power off.
Empty pot auto-shutoff ing a pan/pot, and the function triggers when the Have the contents of the Make sure that there is food
(for the left IH heater). power turns off. temperature of the pan's pan/pot dried out and in the pan/pot together with
base becomes too high. burned onto the base? sufficient liquid. Turn the
power on again.
U Is the cooker being used for Do not attempt deep frying
deep frying? with this model.
The oil may overheat and
Note: catch alight because this
Even if this function cooker model does not
activated, the pan/pot have an oil temperature
may be deformed or control system.
discolored. The left IH does not heat up The left IH thermistor has B Resistance of thermistor C. Replace thermistor C.
despite the display being short-circuited. (If this lower than
normal (the display is not approx.400Ωat 20°C, it is
blinking) and "U13" defective.)
appeared after about 10 Resistance of thermistor D. Replace thermistor D.
minutes. (If this lower than
approx.400Ωat 20°C, it is
defective.)
If thermistor C and D have Replace PCB-A (left).
not malfunctioned.

9
 Error codes Symptom/state Cause Factor Checkpoint Remedy/Repair
Description
U14 "U14" appears while heat- The overheating safety U Is the pan/pot empty? Turn the power off.
Empty pot auto-shutoff ing a pan/pot, and the function triggers when the Have the contents of the Make sure that there is food
(for the right IH heater). power turns off. temperature of the pan's pan/pot dried out and in the pan/pot together with
base becomes too high. burned onto the base? sufficient liquid. Turn the
power on again.
U Is the cooker being used for Do not attempt deep frying
deep frying? with this model.
The oil may overheat and
Note: catch alight because this
Even if this function cooker model does not
activated, the pan/pot have an oil temperature
may be deformed or control system.
discolored. The right IH does not heat The right IH thermistor has B Resistance of thermistor C. Replace thermistor C.
up despite the display being short-circuited. (If this lower than
normal (the display is not approx.400Ωat 20°C, it is
blinking) and "U14" appears defective.)
after about 10 minutes. Resistance of thermistor D. Replace thermistor D.
(If this lower than approx.
400Ωat 20°C, it is defec-
tive.)
If thermistor C and D have Replace PCB-A (right).
not malfunctioned.
U19 "U19" appears when the The Congee program is U Was the Congee program Wait until the top plate has
Top plate high temper- heat is turned on and the being used while the top started after using the top cooled down before using
ature detection Congee program is being plate is still too hot. plate for other cooking? the Congee program.
(for the Congee pro- used. (If "U19" does not appear,
gram). the plate is ready for Con-
gee cooking.)
An empty pot was used with U Is the pot on the top plate Wait until the top plate has
the Congee program. empty or dry? cooled down. Place food in
the pot and start the Con-
gee program again.
The IH coil set thermistor B Resistance of thermistor C. Replace thermistor C on the
(C) has a malfunction. (If this is lower than approx. side displaying "U19."
1kΩat 20°C, it will malfunc-
tion during the Congee pro-
gram.)
If thermistor C has not mal- Replace PCB-A on the side
functioned. displaying "U19."

10
4.2.2. H indications "H##"

Error codes Symptom/state Checkpoint Remedy/Repair

Description
H01 "H01" appears when the main Have those connectors been surely Ensure the connection.
Open circuit detection for the IH power switch is turned on. inserted?
coil-center thermistor.
(Left IH) *E.g.
CN812/CN811 on PCB-G
Measure the resistance between Confirm the wire is undamaged and
the two terminal pins of thermistor replace thermistor C (left).
C's connector (in the center of the
left IH coil).
* When the resistance is higher
than 2MΩ, it is detected out as
open.
If thermistor C is functional and the Replace PCB-A (left).
wire is undamaged.
If there is still an error despite Replace PCB-G (left).
replacing PCB-A.
H02 "H02" appears when the main Have those connectors been surely Ensure the connection.
Open circuit detection for the IH power switch is turned on. inserted?
coil-center thermistor.
(Right IH) *E.g.
CN812/CN811 on PCB-G
Measure the resistance between Confirm the wire is undamaged and
the two terminal pins of thermistor replace thermistor C (right).
C's connector (in the center of the
right IH coil).
* When the resistance is higher
than 2MΩ, it is detected out as
open.
If thermistor C is functional and the Replace PCB-A (right).
wire is undamaged.
If there is still an error despite Replace PCB-G (right).
replacing PCB-A.
H06 "H06" appears when the main Have those connectors been surely Ensure the connection.
Open circuit detection for the IH power switch is turned on. inserted?
coil-in thermistor.
(Left IH) *E.g.
CN813 on PCB-G
Measure the resistance between If it is damaged, replace thermistor
the two terminal pins of thermistor D (left).
D's connector(in the rolling coil of
the left IH).
* When the resistance is higher
than 2MΩ, it is detected out as
open.
If thermistor D is functional and the Replace PCB-A (left).
wire is undamaged.
If there is still an error despite Replace PCB-G (left).
replacing PCB-A.
H07 "H07" appears when the main Have those connectors been surely Ensure the connection.
Open circuit detection for the IH power switch is turned on. inserted?
coil-in thermistor.
(Right IH) *E.g.
CN813 on PCB-G
Measure the resistance between If it is damaged, replace thermistor
the two terminal pins of thermistor D (right).
D's connector (in the rolling coil of
the right IH).
* When the resistance is higher
than 2MΩ, it is detected out as
open.
If thermistor D is functional and the Replace PCB-A (right).
wire is undamaged.
If there is still an error despite Replace PCB-G (right.)
replacing PCB-A.

11
 Error codes Symptom/state Checkpoint Remedy/Repair
Description
H10 "H10" appears when the main Wire connections of PCB-L and Ensure that a connection is being
Interruption of the communication power switch is turned on. Only the PCB-A (right and left). made. If not, replace the lead wire.
signal between the right and left IH left IH indicator.
control circuits. • The right IH does not operate. *E.g.
• The left IH does not reach heat- CN9 on right PCB-A
ing level 8. (The heating level 7 If the lead wire is making a connec- Replace PCB-A (right).
or less can be used.) tion surely.
If there is still an error despite Replace PCB-L.
Note: replacing PCB-A.
For this error, it is high possibility "H10" appears when the main Wire connections of PCB-L and Ensure that a connection is being
that the control system in the other power switch is turned on. Only the PCB-A (right and left). made. If not, replace the lead wire.
side of the error display has the right IH indicator.
trouble. • The left IH does not operate. *E.g.
• The right IH does not reach CN4/CN9 on left PCB-A
heating level 8. (The heating CN806 on PCB-L
level 7 or less can be used.) If the lead wire is making a connec- Replace PCB-A (left).
tion surely.
If there is still an error despite Replace PCB-L.
replacing PCB-A.
"H10" appears when the main Wire connections of PCB-L and Ensure that a connection is being
power switch is turned on. Both the PCB-A (right and left). made. If not, replace the lead wire.
left and right IH indicators.
• Both IHs do not reach heating *E.g.
level 8. (The heating level 7 or CN4 on left PCB-A
less can be used.) CN9 on both PCB-A
CN806 on PCB-L
If the lead wire is making a connec- Replace PCB-L.
tion surely.
If there is still an error despite Replace both PCB-As (left and
replacing PCB-L. right).
H13 "H13" appears when the top plate Wire connections of PCB-D, PCB-E Ensure that a connection is being
Open circuit detection for the high- heats up (the high temperature cau- and PCB-H. made. If not, replace the lead wire.
temperature caution light. tion light is not illuminated) and the If the lead wire is making a connec- Replace PCBs D, E or H.
(On PCB-D or E) power to the left IH is off. tion. • The left caution light: PCB-E or
About the high-temperature cau- * A tester with a diode mode can be H.
tion light: On the 227 series, a pro- used to check if the LED element is • The right caution light: PCB-D or
gram was added that illuminates the broken. H.
high-temperature caution light, cal- If there is still an error despite Replace PCB-A on the "H13" side.
culated according to the watt/hour replacing PCB-D/H or PCB-E/H.
consumption from the time when
the heat is turned on.
This watt/hour calculation causes
the high-temperature caution light
to illuminate before the top plate
becomes hot.
On the high power setting, the cau-
tion light will illuminate within in a
few seconds. On lower power set-
tings, it will illuminate within about 3
minutes.
H14 "H14" appears when the left IH is Wire connections of PCB-L PCB-A Ensure that connection is being
Open circuit detection for the fuse turned on. (left). made.
of the left IH side.
*E.g.
CN809/CN810 on PCB-L
FUSE2 on PCB-A (left) is open.
Replace PCB-A (left.)
Note: Do not simply replace the
fuse. This will not work because the
inverter element is also defective.
H15 "H15" appears when the right IH is FUSE2 on PCB-A (right) is open. Replace PCB-A (right.)
Open circuit detection for the fuse turned on. Note: Do not simply replace the
of the right IH side. fuse. This will not work because the
inverter element is also defective.
H20 "H20" appears for both IHs when Check the power supply voltage. Connect to a correct line (single-
Improper power supply detected the main power switch is turned on. * Is the unit connected to a 110V/ phase 220V).
(or an in-circuit problem). Pressing buttons has no effect. 120V line?

12
 Error codes Symptom/state
Description
H21/H22 Both of "H21" and "H22" appear on
Breakdown detection for the power the left and right display, when the
relay. main power switch is turned on.
("H22" appears first on the right.
And, "H21" will appear on the left in
about 1 minute.)
"H21" appears on the left display
only, when the main power switch is
turned on.
"H22" appears on the right display
only, when the main power switch is
turned on.
H26 "H26" appears when the main
Open circuit detection for the left power switch is turned on.
IGBT thermistor.
H27 "H27" appears when the main
Open circuit detection for the right power switch is turned on.
IGBT thermistor.
Checkpoint Remedy/Repair
Wire connections from PCB-L to Ensure that connection is being
PCB-A (left). made.
*E.g.
CN810-CN2/PCB-A (left)
The power relay (RL801) on PCB-L Replace PCB-L
is malfunction.
*Contacts welding or open in active.
The control signal from the left Replace PCB-A (left)
PCB-A to the power relay does not
reach.
If there is still an error despite Replace PCB-L
replacing PCB-A (left).
The control signal from the right Replace PCB-A (right)
PCB-A to the power relay does not
reach.
If there is still an error despite Replace PCB-L
replacing PCB-A (right).
Check the resistance of the ther- Replace PCB-A (left).
mistor TH1 on PCB-A (left.)
* When the resistance is higher
than 1MΩ, the circuit is detected as
open.
Check the resistance of the ther- Replace PCB-A (right).
mistor TH1 on PCB-A (right).
* When the resistance is higher
than 1MΩ, the circuit is detected as
open.

4.2.3. Other faults

1. The high-temperature caution light keeps blinking.
Checkpoint Probable Cause Remedy/Repair
Thermistor C The element in thermistor C has short-circuited. Replace thermistor C.
* Resistance lower than 150Ω is detected a short-circuit.
Thermistor D The element in thermistor D has short-circuited. Replace thermistor D.
* Resistance lower than 150Ω is detected a short-circuit.

2. The cooking ring of the IH heater does not illuminate

Checkpoint Probable Cause Remedy/Repair
PCB-F (in the IH coil set) Check the PCB-F/G connection. If the connection is sound Replace PCB-F or PCB-G.
PCB-G (in the IH coil set) If the defect persists despite replacing PCBs F and G Replace PCB-A.
PCB-A (on the defective side)

13
4.2.4. Power supply check mode (OVD checking)
In this mode, an abnormal power supply can be checked. Use this mode, when one or more of the following symptom occur.
Symptom:
• It takes an excessively long time to boil water. (The indicators on the operation panel are normal.)
• The pot/pan intermittently stops heating up. (The indicators on the operation panel are normal.)
• The indicators on the operation panel disappear momentarily, or display intermittently. (Heating power starts/stops simulta-
neously with the blinking indicators.)
Note:
• If "C01" is displayed in this mode, the unit itself is not malfunctioning. This indicates that the power being supplied to it is abnor-
mal, either due to an incorrect supply voltage or a disturbance in the waveform, caused by electrical noise or for other reasons.
• OVD (Over Voltage Defense,) is a damping function that is activated to temporarily stop operations in order to prevent the inner
circuit of the IH cooktop from overheating.
Remedy:
• Ascertain the source of the power supply noise and remove it. (Refer to "Noise Incidents" - KAD0507001BE.)
1. Check if the electrical noise is being caused by other equipment in the house.
2. If the noise is a coming from an outside source, approach your power company for assistance.
Operating procedures

Operation Indicators on the operation panel

Preparation ③
Pour water into a pot and put it on the IH heater. "C" appears in the display window.
How to operate (Each button operation has a buzzer sound.)
1.Turn the main power switch on.
2.Press the Heating down and Timer down button simultaneously.
3.Press the Heating up button immediately (within 3 seconds).

4.Press the Off/On button. ④

C00: Normal power supply.

*In this mode, only the following button can be used On/Off. C01: Abnormal power supply.
Heating up and Heating down The wave exceeds the OVD limits.
How to release
Turn the main power switch off.

14
4.2.5. Memory of total hours used and the latest error code recall mode
In this mode, the total hours used by each IH and the latest displayed error code can be recalled on the IH indicator.
Operating procedures

Operation Indicators on the operation panel

How to operate (Each button operation has a buzzer sound.) ③ Shows hours used.
1.Turn the main power switch on. Example: 112 hours.
2.Press the Heating down and Timer down button simultaneously.
3.Press the Heating down button immediately (within 3 seconds).

4.Press the Heating down button again and hold it. ④ Shows X1000 hours.
Note: The maximum time that can be displayed is 65,535 hours. Example: 15,000 hours..

Displaying the latest error code

5.Press the Timer up button. ⑤ Shows the latest error code.
Example: U14

Return to the hours used

6.Press the Off/On button. ⑥ Returns to the hours used display.
Example: 112 hours

Initialization of memory
7.Press and hold the Timer down button for 3 seconds. ⑦ The hours used and the error-code are set to zero.

How to exit from this mode

Turn the main power switch off.

15
4.2.6. Integral power consumption display mode
In this mode, a rough estimate of integral power consumption is shown.
Operating procedures

Operation Indicators on the operation panel

How to operate(Each button operation has a buzzer sound.) ③ Shows integral watt-hour-1 in 3-digit kWh.
1.Turn the main power switch on. Example: 126 kWh
2.Press the Heating down and Timer down button simultaneously.
3.Press the Off/On button immediately (within 3 seconds).

To see the lower digit.

4.Press and hold the Heating up button. ④ Shows integral watt-hour-1 in 3-digit Wh.
Example: 345 Wh

To see the upper digit.

5. Press and hold the Heating down button. ⑤ Shows integral watt-hour-1 in 2-digit kWh X 1000.
Example: 18,000 kWh

The integral watt-hour of above example is 18126.345 kWh, if each set of

Change the display to integral watt-hour-2. digits is totaled.
6. Press the Timer up button. ⑥ Shows integral watt-hour-2.

Reset integral watt-hour-2

7. Press and hold the Timer down button for 3 seconds. ⑦ The memory of integral watt-hour-2 is reset to zero.

How to exit from this mode

• Turn the main power switch off.

16
 Operation Indicators on the operation panel
Note: The detailed aspects of integral watt-hour-1 and 2

4.2.7. Demonstration mode

In this mode, the buttons can be used but heating does not occur.
Operating procedures

Operation Indicators on the operation panel

How to operate(Each button operation has a buzzer sound.) ③
1. Turn the main power switch on. • All LEDs, except the high temperature caution LED, illuminate for 3
2. Press the Heating down and Timer down buttons simultaneously. seconds.
3. Press the Timer up button immediately (within 3 seconds).

• Shows the demo-mode display, dE.

④
4. Press any operation button.
Example: Press Off/On

How to exit demo-mode • The buttons work but heating does not occur and the fan-motors are
• Perform operations 1, 2 and 3 again. not turned on.
• The heating level indicator does not blink, even if there are no pots/
pans on the IH plates.
• The timer function works and countdown takes place.
• The high temperature caution light does not illuminate because the IH
Note: plates do not heat up.
• Demo-mode cannot be exited in any other manner, even if the power * The caution light will illuminate if the top plate is artificially heated by
is turned off. When the power is turned on again, demo-mode will still placing a hot pot/pan on it.
be operational.

17
5 Disassembly and Assembly Instructions
Important
• Be sure to turn off the circuit breaker before disassembling the IH cooktop.
• For assembly, refer to the tips provided and bear in mind that assembly is done in the reverse order of the disassembly proce-
dure.

5.1. Main IH Cooktop Unit

1. Remove the main IH cooktop unit from the cabinet (Built-
in type).
• If the top plate has been bonded to the counter with seal-
ant tape (Sealing tape A), remove the tape with a plastic
spatula, taking care not to damage the counter.
2. Disconnect the power to the IH cooktop by removing the
plug from the electrical outlet.

18
5.2. Top plate
1. Remove the screws A (10 pcs).
Screw A: Panhead Deltite screw 4+6

2. Lift the top plate.

The top plate is wired to the operation panel. When
removing the plate, first lift the back of the top plate to
avoid damaging the wiring.

3. Hold the top plate on edge and disconnect the control

lead wires C and D from the cable clips A at left and right.

4. Detach the connectors of the lead wires C and D.

19
Assembly

5.3. PCB-D and PCB-H

1. Remove the screws D (3 pcs) from PCB-D.
2. Remove the screw D from PCB-H.

3. Remove the insulation sheet.

20
 4. Pull PCB-D upwards and release its securing hooks, one
by one.

5. Disconnect the control lead wire G from its connector on

PCB-D.

6. Disconnect the control lead wire G from its connector on

PCB-H.
7. Disconnect the control lead wire D from its connector on
PCB-H.

Assembly
Note the connecting side and masking side on the flat
cable(Control lead wire G).

21
5.4. PCB-E and PCB-H
1. Remove the screws D (3 pcs) from PCB-E.
2. Remove the screw D from PCB-H.

3. Remove the insulation sheet.

4. Pull PCB-E upwards and release its securing hooks, one

by one.

5. Disconnect the control lead wire G from its connector to

PCB-E.

22
 6. Disconnect the control lead wire G from its connector on
PCB-H.
7. Disconnect the control lead wire D from its connector on
PCB-H.

Assembly
Note the connecting side and masking side on the flat
cable(Control lead wire G).

5.5. Key-tops
1. Panel sheet (left control panel side)
a. Remove the panel sheet.

b. Remove the screws C (2 pcs) which secure the key-

top.

c. Remove the key-top.

23
2. Power panel sheet (right control panel side)
a. Remove the power panel sheet.

b. Remove the screws C (3 pcs) which secure the key-

top.

c. Remove the key-top.

3. Assembling key-top

Note:
When replacing the key-top, use the key-top repair kit.
Panel sheet (left control panel side): use a key-top repair kit left.
Power panel sheet (right control panel side): use a key-top repair kit right.
Left and right key-tops and indication sheets have the same set of components.

24
Replacement procedure
a. Attach the indicator sheets A to the key-tops.

b. Remove the protective films from the indication sheet.

c. Attach the key-top to the top plate, using the reverse
procedure for that which was used for disassembly.

d. Attach the panel sheet or the power panel sheet.

Note:
The surface of the panel base must be clean.
Clean off all old glue as the old glue will prevent a waterproof seal from forming when the panel is replaced.
e. Stick the sheet down firmly by pressing evenly on the
sheet surface. Do not allow airgap between the sheet
and the panel base. (Press on the sheet edge well,
and make sure it has no airgap interfering with the
seal.)

f. Remove the protective films from the panel sheet or

the power panel sheet.

25
5.6. IH coil sets
Note:
The left and right IH coil sets have the same set of compo-
nents.
The disassembly procedure is the same for both of these.

1. Remove the terminal screws F.

2. Disconnect the connectors from the power lead harness

A or B.
Left IH: The power lead harness B.
Right IH: The power lead harness A.

3. Remove the IH coil set.

26
Assembly
Connection of Relay lead wire D to IH coil set. Connect the
white line with “W” symbol side of the terminal base.

27
5.7. Thermister C, Thermister D

5.7.1. Thermistor C
1. Detach the 2P connector of the PCB-G.
2. Press the thermistor C down to move the head of the
spindle to the other hole on the IH coil (adjacent hole),
and then pull it out.
Assembly
1. Check the direction of the thermistor when attaching it to
the IH coil.
2. Apply the specified silicon compound to the top surface of
the thermistor.

5.7.2. Thermistor D
1. Detach the 2P connector of the PCB-F.
2. Detach the 4P connector of the PCB-G.
3. Press the thermistor D down to move the head of the
spindle to the other hole on the IH coil (adjacent hole),
and then pull it out.
Assembly
1. Check the direction of the thermistor when attaching it to
the IH coil.
2. Apply the specified silicon compound to the top surface of
the thermistor.

28
5.8. PCB-F / PCB-G
1. Remove the screw of the light blocking cover. 3. Remove the PCB-F.
2. Remove the tabs (at 2 points) of the light blocking cover, 4. Follow the procedures 1 to 3 to remove the PCB-G.
and detach the cover.

5.9. Coil cover

Note:
The left and right coil covers have the same set of compo-
nents.
The disassembly procedure is the same for both.
1. Remove the screws D (2 pcs) .
2. Remove the coil cover.

29
5.10. PCB-A (Left)
Note:
Both the left and right PCB-As have the same set of compo-
nents.
1. Disconnect the connectors CN1, CN2, CN3, CN4, CN7,
CN9 and CN10.
2. Remove the terminal screws F of the relay lead wire D.
3. Remove the screws D and E that secure PCB-A.
Screw D: Panhead P-tite screw 4+8
Screw E: Panhead P-tite screw 4+12
4. Remove PCB-A.
Pull the left side of PCB-A out of the two hooks that
secure it.
Assembly
Be sure to reattach the coil cover to the new PCB.

5.11. PCB-A (Right)

Note:
The left and right PCB-As have the same set of compo-
nents.
1. Disconnect the connectors CN3 and CN10.
2. Disconnect the connectors CN1, CN2, CN4, CN7 and
CN9 and release the power lead harness A from the
cable clip B.
3. Remove the terminal screws F of the relay lead wire D.
4. Remove the screws D and E that secure PCB-A.
Screw D: Panhead P-tite screw 4+8
Screw E: Panhead P-tite screw 4+12
5. Remove PCB-A.
Pull the left side of PCB-A out of the two hooks that
secure it.
Assembly
Be sure to reattach the coil cover and cable clip B to the
new PCB.

30
5.12. PCB-L
1. Disconnect the right side connectors CN803, CN804,
CN805, CN807, CN808 and the left side connectors
CN806, CN809, CN810.
2. Remove the screws F from the terminal bases CN801
and CN802.
3. Remove the screws D (4 pcs) that secure PCB-L.
Screw D: Panhead P-tite screw 4+8
4. Remove PCB-L.
Lift the left side of PCB-L out of its three securing hooks.

5.13. Incombustible plate

Note:
1. Remove the screw G and detach the incombustible plate.
Hold the incombustible plate firmly to prevent it from rotat-
ing when removing the screw.
Assembly
1. Point "a" of the incombustible plate must be guided along
the ribs on the PCB-A base.
2. Be sure to hold the incombustible plate firmly when secur-
ing it with the screw G.
3. Check that the incombustible plate is properly secured by
trying to move the point marked "b."
(Do not use excessive force when checking that the plate
is secure. The same amount of force that it takes to slide
a coin across the table surface is sufficient.)

31
5.14. Fan motor
Note:
The left and right fan motors have the same set of compo-
nents.
The disassembly procedure for both fans is identical.
1. Disconnect the connector CN10.
2. Remove the screws G (3 pcs).
3. Remove the fan motor from PCB-A.
Handling the wiring
Be sure to hang the lead wire of the fan motor with the hook
at the PCB-A base.

5.15. PCB-A base

Note:
The left and right PCB-A bases have the same set of com-
ponents.
The disassembly procedure for these is identical.
1. Remove the screws B (3 pcs).
2. Remove the PCB-A base.

5.16. PCB-L base

1. Remove the screws B (3 pcs).
2. Remove the PCB-L base.

32
5.17. Power Cord Ass'y
1. Remove the screws F (2 pcs) from the base of the termi-
nal.
2. Remove the screw H that secures earth lead.
3. Remove the screw B that secures the cord cover.

Screw B: Pan head Deltite screw 4+8

Screw H: Pan head screw with washers 4+8

4. Remove the cord cover.

5. Lift the power cord and pull the cord holder out.

6. Remove the power cord ass'y from the bottom of the cas-
ing.

Assembly
Ensure the connection of the power code terminal (L/N) as
shown in the arrow direction of PCB-L's map.

33
5.18. Side plate A (Right), Side plate B (Left)
Note:
The following instructions are for disassembling side plate
B.
Side plate A is symmetrical to side plate B and the disas-
sembly procedure is identical.
1. Remove the top plate.
2. Remove the screws A and J that secure the rubber feet.

3. Remove the rear screw K.

Screw K: Trusshead S-tite screw with toothed washer.

4. Slide the side plate A downwards. Be sure not to deform

the hook that secures the front plate when removing the
side plate.

34
Assembly
1. Clearance adjustment
a. Ensure that the hooks (front & rear) of the side plate have been inserted into the positioning holes on the bottom plate.
b. Reduce the gap between the front plate and the side plate when tightening the screws J, which secure the rubber feet.
c. Tighten the screw A (bottom center) and the screw K (rear) in that order, after the rubber feet have been attached.
2. Checking the electric connection between the grand blade of power cord and the side/front plates with a tester.
The electric connection between those parts must be ensured.
(The toothed washers under the screws K should break through the paint on the base and come in contact with the base
metal surface, thus forming an earth circuit.)

35
5.19. Front plate
1. Remove the top plate.
2. Remove the screws A and K that secure the front plate.
Screw K: Trusshead S-tite screw with toothed washer 4+8

3. Remove the screws A from side plates A and B. Detach

the rubber foot and the screw J.

4. Press down lightly on the front of side plates A and B and

remove the front plate.

36
Assembly
1. Clearance adjustment
a. Ensure that the hooks (front & rear) of the front plate have been inserted into the positioning holes on the bottom plate.
b. Reduce the gap between the front plate and the side plate when tightening the screws J, which secure the rubber feet.
c. Tighten the screw A and the screw K in that order, after the rubber feet have been attached.
2. Checking the electric connection between the grand blade of power cord and the side/front plates with a tester.
The electric connection between those parts must be ensured.
(The toothed washers under the screws K should break through the paint on the base and come in contact with the base
metal surface, thus forming an earth circuit.)

37
6 Dimensions

38
7 Factory Setting
7.1. Manufacturing date code, serial number location
The manufacturing date is stamped, and the serial number is pasted on the main body.

7.2. Model number and suffix code

Suffix code is written in the rating label as "CSid".

39
7.3. Repacking method

40
8 Schematic Diagram
8.1. Electric circuit KY-E227A/C227A

41
8.2. Wiring connection KY-C227A BSD (Hong Kong)

42
8.3. Wiring treatment KY-E227A/C227A

43
9 Exploded View and Replacement Parts List
9.1. Exploded View KY-C227A BSD (Hong Kong)

44
45
9.2. Replacement parts list KY-C227A BSD (Hong Kong)

Ref. No. Part Name & Description Part No. Remarks

1 Top plate Ass'y AZB02H509-K 1 Black, W/No.4-7, 47
2 Panel sheet AZC59H509-S 1 For the left panel
3 Power panel sheet AZC28B507-S 1 For the right panel
4 Caution label AZY34H507-S 1
5 Sealing tape A AZB05H507-K 1
6 Key-top repair kit left AZC59H509-KS 1 Set in Panel sheet, Indication sheet and Keytop
7 Key-top repair kit right AZC28H507-SS 1 Set in Power sheet, Indication sheet and Keytop
8 P.C.Board D AZR33H507 1
9 Insulating sheet AZH43H507 1
10 Control lead wire D AZP04H507 1
11 P.C.Board E AZR34H507 1
12 Insulating sheet B AZH44H507 1
13 P.C.Board H AZR37H507 2
14 Control lead wire G AZP07H507 2
15 IH coil set B AZD32H507 2 W/No.16-21, 47
16 Thermistor C AZQ52-307 2 W/No. 47
17 Thermistor D AZS13H412 2 W/No. 47
18 Thermistor spring AZS39-371 4
19 Light blocking cover AZD45-307 4
20 P.C.Board F AZR35-307 2
21 P.C.Board G AZR36-307 2
22 L1 spring AZB27H412 6
23 Relay lead wire D AZP13H507 2
24 Incombustible plate AZJ37H507 2
25 Fan motor AZM00H507 2
26 Cable clip A AZE70H507 2
27 Cable clip B AZE71H507 1
28 Coil cover AZG21H507 2
29 P.C.Board A AZR30H509 2
30 P.C.B. A base AZE10H507 2
31 P.C.Board L AZR51H507 1
32 P.C.B. L base AZE13H507 1
33 Power lead harness A AZQ55H507 1
34 Power lead harness B AZQ56H507 1
35 Control lead wire C AZP03H507 2
36 Ground lead wire A AZP49H507 1
37 Power cord Ass'y AZN08H509-K 1
38 Cord cover AZD27H507-K 1
39 Cord holder AZD21H507 1
40 Under case Ass'y AZE00H507-H 1 W/No. 41-44
41 Front plate AZE16H507-H 1
42 Side plate A (right) AZC04H507-H 1
43 Side plate B (left) AZC05H507-H 1
44 Rubber foot AZC72H507 4
45 Rating label AZY10H509-K 1
46 Ser.No. label AZY63H412 1 Ser. No. as a spare part is not printed.
47 Silicone fluid compounds KXFC02XX00AA 1 Supplementary material for repair only.

Ref. No. Part Name & Description Part No. Remarks

A Pan head Deltite screw 4+6 ANB1750J999G 16
B Pan head Deltite screw 4+8 ANB1750J999A 10
C Flat head P-tite screw 3+10 XTS3+10GFJ 5 Chromating with trivalent chromium (not neu-
traized)
D Pan head P-tite screw 4+8 XTN4+8GFJ 17 Chromating with trivalent chromium (not neu-
traized)
E Pan head P-tite screw 4+12 XTN4+12GFJ 12 Chromating with trivalent chromium (not neu-
traized)
F Terminal screw 4+8 XYN4+C8FN 10 Pan head screw with spring lock washer, Ni-
plating
G Pan head Deltite screw 4+44 YA99-444-ZJ 6 Chromating with trivalent chromium (not neu-
traized)
H Pan head screw with washers 4+8 XYN4+J8UM 1 Plain and spring lock washer, SUS430
J Washer faced Pan head Deltite screw ANB1760J999A 4 for Foot
4+16
K Truss head S-tite screw with tooth PK52-4131 3
washer 4+8

46
Ref. No. Part Name & Description Part No. Remarks
101 Carton box AZZ05H509-S 1
102 Cushion A (top) AZZ11H507 1
103 Cushion B (bottom left) AZZ12H507 1
104 Cushion C (bottom right) AZZ13H507 1
105 Cushion D (bottom center) AZZ14H507 1
106 Template (Protect board) AZZ41H507 1 Indication “TEMPLATE”
107 Operating instructions AZY02H507 1
108 Installation instructions AZY16H507 1
109 Precaution leaflet AZY71H507 1
110 Plastic bag XZB15X55A015 1 for Power cord
111 Guarantee card AZY06H507 1

47