FLAMINGO FASHIONS LIMITED (LINGERIE)

Model Line Details

LINE: 24 Machine SMV 2.29 Running Days 40
Style : 2058633 Manual SMV 0.74 Operators Average skill 90%
Buyer: C&A TTL SMV 3.03 Line Balance % 70%
Item: Men's Boxer Operator 18 Average Production Pcs 300
Fabric Single Jersey Helper 5 Present Efficiency 68%

Present Method Propose Method

SL Remarks
Tools & Technique Description Tools & Technique Description

Modular Production Operator sew a garments completely by Flat seamer

system machine. Here one operator sew 4 process.

Operators sew single

1 Progressive Bundle System
operation. Machines of similar operations are clubbed together
Section Production instead of spreading over in all lines. For example all Flat
System seamer machine process are doing one area all hemming
are doing at another area. Similarly Elastic join also.

2 Average Production/Hr 300 Average Production/Hr 380

3 Used Machine 18 Used Machine 17 Save 1 Flat seamer

4 Line Efficiency 70% Line Efficiency 90%

Operator have to handle 3 Number of Bundle Operator have to handle 1 bundle per hour (1 Bundle
5 Number of Bundle Handle/Hr bundle per hour (1
Bundle=40pcs). Handle/Hr =40pcs). Capacity & Bundle pcs was fully balanced.

Bundle Handling time Bundle QTY per hour

6 Bundle Handling time Save 0% 33%
Save(FD M/C) decrease from 3 to 2

7 Balanceing FD machine 70% Balanceing FD machine 100%