PRESENTATION ON

BANSWARA GARMENTS SYNTEX LIMITED

Mentored By :- Presented By :-
Mr. Mohan Pegu Abhishek Kumar Ranjan
Asst. Production Manager D.F.Tech.- VII
BANSWARA, GARMENTS, NIFT, JODHPUR
DAMAN (UNIT-2)
 COMPANY PROFILE

Year established • 2004

Managing
Directors
• Mr. Shaleen Toshniwal

Major Product • Trousers, Skirt, Jacket

DOMESTIC CLIENT
EXPORT CLIENTELE
E-COMMERCE CLIENTELE
 Major Buyers
Life-style Thomas Scott
Wal-Mart
Koizumi
Raymond
Hunter
Arrow
SpykarPeter England
Park Avenue
Max Dubai
Arvind
Pepe Jeans
VanHeusen
Pantaloon
Pepe Jeans
Pantaloon
 DEPARTMENT HIERARCHY

Vice President
GM &
Maintenance General Quality
Production cum Factory Admin
Manager Manager
I.E head
Produ
Asst I.E Asst.
ction All Units QUALITY
. Execu Maintenanc
Mana HR INCHARGE
Pro tive e Manager
ger
duct All All Quality
Pr
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Ma ers nce Staff e
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 Trouser

Trouser

Formal Semi Formal Casual

Men Women Men Women

 MEN’S & WOMEN’S TROUSER

Men's formal

hook is attached in left side

fly, zipper isfly,zipper is att.in left att.in left siflflde

used for men's only

 FORMAL
FIX STYLE

ONLY ONE COLOUR FABRIC USE

T/P STITCH IS NOT OUT SIDE

GRIPPER USE

MOSTLY 17-18 CUT PARTS

OFFICIALLY & UNOFFICIALLY PURPOSE

SAME COLOUR THREAD USE

STANDARD LENGTH OF POCKET FLY USE

OVER ALL PROCESS FLOW
PPD

Sampling

Fabric store

Trims store

CAD

Cutting Section

Sewing Section

Finishing

Final Audit

Packaging

Dispatch
 SAMPLING DEPARTMENT

Mr. Atul is In charge of sampling department.

All Types Of Sampling Process Are Done By “Make Through” System.

Optitex & Rich Piece Software Are Used For Pattern Making.

Target of Sampling is 4 Pieces per Worker per Day.

9 Snls Machines, 2 over Lock, 1 Folder Snes Machine Are Available For Sampling
 TYPES OF SAMPLE
• It is the first sample sent to buyer to get the idea of garment.
PROTO
• It is made by available fabrics.

• Fit samples are samples produced to make sure that they fit properly
to the human body.
FIT • On body form
• On body form
• measuring specifications By

SIZE SET • All the sizes of a particular style are made and send to the buyer.

PRE-PRODUCTION • This is made after the approval of Size set to be produced in bulk.
 Fabric Store Room

STORE IN CHARGE • Mr. Istabab Alam

STORE CAPACITY • 3 Lakh Meter

• Sourcing Of Fabric Banswara Syntax, Raymond

SOURCING OF FABRIC • 80% Fabric Comes From Banswara & 20% Other Textile
Mills

DAILY CONSUMPTION • 8,000-10,000 Meter

 FABRIC STORE
Storage Big Rack (12)
Medium Rack (4)
Small Rack (22)
Without Rack (7)

Tube Light 20
Ceiling Fan 5
Wall Fan 5
Exhauster 2
Smoke Detector 1

Cc TV Camera 1

Fire Extinguisher 2
 CAD
• Mr. Jitendra
CAD MASTER • Mr. Akshay

• Rich Piece (Using When Company Setup)

SOFTWARE • Optitex ( Using Before 3 Years)

CAPACITY • 100 Markers per Day

• Face One Ways (FOW)

MARKER MODE USE • Face To Face (F2F)

MACHINE USE • Inkjet Plotter Machine

 Cutting Section

Cutting In Charge • Mr. Bibhu shankar

Cutting Capacity • 4500 per day

Production • Tiwari
• Harendra
Supervisors • Pankaj
 Spreading Table
Total Length = 16 M
Width = 1.82 M
Height = .95 M

Total Length = 15 M
Height = .95 M
Width = 1.67 M

Total Length = 15M

Height = .95 M
Width = 1.68 M

Total Length = 16M

Height = .95 M
Stand = 22
LAYOUT
 MACHINE USE IN CUTTING

Straight knife Round knife: Band knife:

Brand: Eastman machine Brand = Eastman Brand = Eastman
(USA) Frequency = 60 Hz Frequency = 60 Hz
Volt = 220v
Total no of machine = 5 Volt = 220 Speed = 1980 RPM
Speed = 2850 RPM Speed = 17,000 RPM Knife size = 3500mm
Phase = 1 Total machine-4 Model no = EC-700N
Amps = 4.2A ( 3 USA, 1 Taiwan) Total machine-3
Voltage = 220v
 CONTI…..

Snickering : Fusing Machine: Embroidery machine:

Brand = BLITZ LEXLITE Brand = Hasima Brand = JUKI
Made in Italy Model No = Hp450ms, Model no = 420
Model no = 2253 Hp450cs, Hp400cs Total no of machine = 2
Total no of machine = 5 Total No Of Machine = 8 No of needle = 1
Voltage 1phase, 220v, Needle size = 11(DB*1)
19amp
Temp. = 150- 1700c
Heater Power = 4000w
Frequency = 60hz
 TRIMS STORE

TRIMS & ACCESSORIES

STORE IN CHARGE • Mr. Jony Tandel

MACHINE USE • YKK Zipper

TRIMS

Fit label Main label

 TRIMS CARD
• Trims Card made by PPD
• card buyer name, style no, color; details of every
types of trims are given for issue.
 SEWING SECTION

• 3 sewing lines are available in this unit, Banswara garments Daman, ( unit-2)

Coral Line • Formal trouser

Opal Line • Formal trouser

Supphire Line • Casual trouser

 CONT……..
CORAL LINE OPAL LINE SUPPHIRE LINE

SUPERVISOR 1.Bhaskar kotiyan 1. Ramvilash bindadin 1. permeshwar vinayak gandje

2.Chandra palpal yadav 2. Ajeet Kumar maurya 2.Sunil behera

QC Mr. Shivshankar Mr. Pawan jha Mr. Anil

NUMBER OF M/C 57 55 42

NUMBER OF OPERATOR 72 67 65

NUNBER OF CHECKING POINT 4 4 5

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 Sewing Line Are Divided Into 4 Section

•In This Section All Small Part Are Prepared For Join The
Preparation Section Front & Back Part.

Front Section •In Front Section Only Front Part Are Making

Back Section
•In This Section Only Back Part Are Making
•Back Pocking, Back Pocket Press, Closing Of Back Pocket Bag.

Assembly Section •In This Section All Parts Are Assemble

 PARTS OF TROUSER
TOP PARTS INNER PARTS
• 1.Body Panel- 4 • 1.Knee Lining-2
• 2.Back Pocket- 4 • 2.Back Pocket Lining-2
• 3.Front Pocket-2
• 3.Front pocket Lining-2
• 4.Coin Pocket-2
• 4.Coin Pocket Lining-1
• 5.Fly-2
• 6.Belt-2 • 5.Gripper-2
• 7.Loop-1 • 6.Fly -1
• TOTAL-17 • TOTAL-10

Operation breakdown
 TYPES OF MACHINE USE

JukiMachine JUKI MACHINE JUKI MACHINE

No- DDL8700-7 DIRECT DRIVE
1-NEEDLE,LOCKSTICH
Juki Machine No-DLM
NEEDLE FEEDER 5200N
MACHINE
Juki Machine No-DLN
DIRECT DRIVE Speed 3350 Rpm
LOCKSTICH 5410N-7
Speed 3350 Rpm Ac ServMade In Made
Speed- 3350 Rpm
Motor Type- Juki 300(Ac Ac Servo Motor in japan
Servo Motor) Made In Japan
Made In China
 MACHINE

APW Machine Company- Siruba 516m2-35 Juki Mh-481

Durkop AdlerAg 5 Thread Over lock Single needle Chain Stitch
Speed-6000 RPM In 1 Min Machine Back seam
Made In Germany Design In Japan attached/inseams
Clutch Motor
 Cont…….

Maier (Bottom Hemming) Brother Machine No-S- Bartack M/C

Speed-4500rpm 7200b-303 Lk-1900 A-Ss Juki
Power-550w Motor Type- Juki 300(Ac Juki
Servo Motor) Made In Japan
Model No-596
 LINE IN USE MACHINE

CORAL LINE OPAL LINE

 PRESSURE FOOT USE IN LINE

CL1/16N,CR1/4E T/s on CR3/16E P-36LN

pocket bag T/S in seam Zipper attaching
DDL-8700-7 DDL-8700-7
 PRESSURE FOOT USE IN LINE

P363 P-351 CR1/4E

Crotch joning Waist-band attach. Side covering
DDL-8700-7 DLN-5410N-7 DDL-8700-7
SEWING -SECTION LAYOUT
 Sewing Section
• Operators Are Working Here As Piece Rate System, Every Operation Have Its Particular
Rate Are Fixed As Per Operation Status.
• Operation Name & Its Sam Are Mention In Barcode Potch
 PRESSING

LINE
SUPERVISOR
•Shankar master
CAPICITY/
DAY
•5000PCS
TOTAL line of
pressing
•5
 PRESSING MACHINE
Company-Rotondi group
Seam buster
In seam/out seam press
Inler pressure-6.0kg/hr
Outlet pressure-5.0kg/hr
Leg press Top press
Company-Ratondi
Company-Ratondi Steam press-5 bar
Tipo type-BLB99
Air press-6 bar
Steam press-5 bar
Air press-6 bar
Made in itley
 FINISHING WORK

Super crease m/c Button Wrapping & Loop cutting

Use for formal Knotting After washing casual
Provide hardness on the It Is Use For Tight Of trouser cut extra loop
crease Button By hand
By Hand
Thread Wrapped In
finish loop
Button By Hand
 CHECKING SECTION
• There are 5 line of checking
• 4 line have 3 checking table or thread cutting table and other 1 line has 7
table for checking and thread cutting
• Every table has 2 operator and 1 small hanger and 1 big hanger
• Every table has use -Cleaning gun, cutter, pencil, scale, QC pass sticker,
Alter sticker, Operator filled finishing quality checking
 AQL •2.5 to 4.0 is accept

Each Checker •120-160 pieces garment checked/day

Garment decide
first and second
•zone A, zone B, Zone C
 Checking……
Finishing checking section Rework storage area
RE-WORK FOR MACHINE
CHECKING REPORT
 PACKING

• 3 section of each table upper parts for trims middle section for most uses
material and lower section for packing
• Domestic packaging for Banswara printed tap is used and export for plain
tap is used
• There are Arrow ,blackberry, life style brand for special packaging
• 2nd garment is go to buyer as well as factory outlet
• 2%-3% defect is come this section
• In this section 24 operator is done daily work
• Capacity is 6000 to 6500 daily
 Cont…..

Tacking m/c Packaging list Tagging Gun

Serial no-BL-372
Plastic thread is use
Made in china
INHOUSE -AUDIT
 Cont………..
• One operator capacity is at 8 hr. work in 300 pieces
• Weight-pieces wise cartoon wise packaging in the carton
• No of tube light-47
• No of fan-20
• MFL(Madura fashion life style) aditya birla group
• Big hanger stand-4
• Medium hanger stand-5
 CARTON ON DESCRIPTION

• Color no.
• Size
• Order no
• carton size-(30.5*25*20)
• buyer po no.
• style no-
• Qty no.
• Net wt
• Gross wt.
 WAREHOUSE & DISPACHING

• Storage capacity-50,000 carton

• There are available 27 racks
• Every racks has 9 section
• Every section storage capacity is 6 carton
• Basically storage capacity is depends on
size of carton
• Another second and alter carton is
storage at without racks
• Each stand storage capacity on one side
is 264 pcs
STORAGE AREA
PURCHASING ORDER
 SWOT ANALYSIS OF BANSWARA GARMENTS
s w

SWOT

o t
 Cont……
• Very experiential management
• Use of modern equipment
STRENGTH • Sufficient production capacity
• Self sourcing fabric

• Fix rate & fix rate

WEEKNESS • More Alteration
• Maximum operator un-skilled

• Foreign country are really interested about Banswara

OPPOTINITY Garments
• Competitor are not much strong like Banswara garments

THREATS • Emerising market in competetor increase

•THANK YOU