Presentation on

Industrial Attachment
at
GMS Composite Knitting Ind. Ltd
Sardaganj, Kashimpur, Gazipur
Submitted to:
Kawser Parveen Chowdhury
Associate Professor
Dept of Wet process engineering
Bangladesh University of Textiles
 Submitted by:
Name ID

Bushra Bari Shetu 2014-1-3-009

Amorzit Kumar Dhar 2014-1-3-012

Md. Mizanur Rahman Evan 2014-1-3-023

Murthakey Hasan Jhoky 2014-1-3-065

 Factory profile

Name GMS Composite Knitting Ind. Ltd.

Moto “Striving for Excellence.”

Status Private Limited Company.

Year of 1999
establishment:
Achievements

 SILVER 2009-10 for Business Compliance Initiative

(BSCI)

 Worldwide Responsible Accredited Production

(WRAP), Platinum Certified (2009)

 Oeko-Tex Standard 100, for fabric dyeing (2010)

 Oeko-Tex Standard 100, for Yarn dyeing (2011)

 Buyer’s name

SALES
ESPRIT M&S
7% 2%
CELIO
7%
JENNYFER
4%
PIMKIE
7%

BESTSELLER
FRUIT OF LOOM 54%
6%

ZYX
13%
Different departments

• Marketing & • Testing lab

Merchandising
• Knitting section • Garment section

• Dyeing section • Maintenance

• Printing section • Utility

• Finishing section • Administration

 Production Capacity/day Production Capacity/day
(kg) (pieces)
15000
200
12000 15000 Yarn Dyeing

Knitting Screen Printing

120000
Fabric Dyeing Garments
50000 (sewing)
60000 Garments 160000 Embroidery
Washing
Allover Print
READYMADE GARMENT
PRODUCTION CHART

Readymade garment
Scarfs

Leggin
gs

Tops
Readymade
Polo garment
shirt

T-shirt

0% 10% 20% 30% 40% 50%

Knitting section
Types of Fabrics: Machine Types:
1. Plain Single Jersey  Circular Knitting M/C
a) Mayer & cie (Germany)
2. Lycra Single Jersey
b) PAILUNG (Taiwan)
3. Polo Pique
c) UNITEX (Singapore)
4. Single Lacoste
5. Double Lacoste  Flat Knitting M/C
a) PAILUNG (Taiwan)
6. Auto Stripe
b) SHIMA SEIKI (Japan)
7. Rib c) MATSUYA (China)
8. Interlock
Fig: S/J circular knitting m/c Fig: D/J circular knitting m/c
 DYEING SECTION

Fig: Dyeing floor A

Dyeing Machine Names
Brand Origin No. of m/c
DILMENLER Turkey 09

WINCH THIES Germany 04

ATYC Spain 02

SCLAVOS Greece 01

DYNAMICA Italy 03

ARIOLI spa Italy 02

KTM KRNTZ Germany 01

BRAZZOLI Italy 02

FONG’S China 01
Fig: BRAZOLLI machine
Dyes
Serial no. Dyes Description of item

1. Reactive •Novacron red

•Avitera light red
•Remazol

2. Disperse •Bemacron red

•Refalon blue
•Dianix blue

3. Fluorscent •Refalon orange FGR

Chemical & Auxiliaries
Name Description
Detergent Mat clean OSR
Sequestering agent GENQUEST
Enzyme Enzyme LT2500
Leveling for cotton Cross color ADM
Levelling for polyester Setavin
Fixing agent Zetesol
softener Sapamine CSN
Dyeing Sequence of 100% Cotton
Fabric
Filling of water

Liquid chemical inject

Fabric load

Caustic dosing

Peroxide dosing

Hot wash

Enzyme wash

Color dosing
 Salt dosing

Soda dosing

Shade check

Soaping

Neutralizing

Fixing

Softener

Unload
Dyeing faults
 Uneven dyeing

 Crease marks

 Dye spots

 Shade variation

 Specky dyeing

 Softener marks
Finishing machines
 BRUCKNER stenter machine

 LAFER brush machine

 LAFER compacting machine

 ASK-ME heat setting machine

Fig: Stenter mc
Fig: Brushing mc
Print Process Color

CMYK
Where, C = Cyan
M = Magenta
Y = Yellow
K = Black
Mainly two types of Printing

 Placement Printing
 All over Printing
Different placement print:

Discharge Pigment
Printing Printing

3D Flock
Printing Printing

Foil Rubber
Printing Printing

Sublimation Burn-out
Printing Printing
 Flat screen preparation

Fig: Digital light engraver Fig: Flat Screen (designed)

Flat bed screen printing m/c
Brand: KUIL (Korea)
 Sharp design is
possible.
 Print quality is
better than rotary.
 Rate of
production is low.
 Print paste is
delivered
manually.
 Rotary screen preparation

Unpacking Coating Exposing

End Ring Designed screen

Rotary screen printing
 Brand: Zimmer
(Austria).
 Maximum speed:
100m/min.
 Print paste is
delivered into the
screen by pump
automatically.
 Sensor is used for
auto pumping.
 Production rate is
high.
 Squeezing is done
by lease rod.
QUALITY SECTION:LAB
TESTING
 Chemical test
 Physical test

Physical Lab Chemical Lab

Name of Machines Brand Function Origin
Light Box VERIVIDE Shade matching England
in different sources

Light fastness tester Q- SUN Fastness checking England

in light sources

Pilling tester SDL International Checking of fabric England

pilling

Rubbing tester James H. Heal & Fastness checking England

co. Ltd. by rubbing

Perspiration tester James H. Heal & Fastness checking England

co. Ltd.
 QUALITY SECTION

PHYSICAL LAB

 GSM
 Pilling Pilling TesterICI Tear Strength Tester
 Rubbing
 Button strength
 Button Impact
 Tensile strength
 Bursting strength
 Tear strength etc.

Bursting Strength Martindale abrasion

Tester Tester
 QUALITY SECTION

Chemical Test

 Color fastness to Wash

 Color fastness to Perspiration
 pH tester etc.
Available Utility Services &
Sources

- Power (Electricity)- PDB & Generator

- Water- by own Supply Pump
- Natural gas- Titas gas
- Compressed air- by own supply of air
 Power (Electricity)

 Generator & PDB

 Generator 1
 Type: Gas Generator
 Brand name: Caterpillar
 Origin: USA
 Generator 2
 Type: Diesel generator
 Brand name: Perkins
 Origin: England
 Water

 The water source of GMS COMPOSITE KNITTING

IND. LTD. is deep tube well. The deep tube well is
about 260 ft deep. The average water
consumption is 40-50 m³ /hr.
 Compressed Air

 Air compressor is used to supply compressed air to

the required sections in the machineries of the mill.
There are 07 air compressors in GMS COMPOSITE
KNITTING IND. LTD. All these are Screw type air
Compressors.
 Compressor no 1. Brand name: Atlas copco Origin:
Belgium
 Compressor no 02, 03 & 04. Brand name: BOGE
Origin: Germany
 Compressor no 05,06,07 . Brand name: Dalgakiran
Origin: Turkey
 Gas

 The source of gas is government agency. Gas is required

mainly for generation of electricity,
ETP(Effluent Treatment Plan)
Fig: Effluent Treatment Plant
 ETP(Effluent Treatment Plan)

ETP Types:
1. ETP 1(Bio-chemical)-4000m³
2. ETP2(Chemical)-2000m³
 ETP(Effluent Treatment Plan)

Chemical used in ETP1:

1. Lime
2. FeSO4
3. HCl
4. Polymer
5. NaOCl
ETP(Effluent Treatment Plan)
Chemical used in ETP2:
1. NaOH
2. Urea
3. Dewatering polymer
4. Potash alum
ETP(Effluent Treatment Plan)
Parameters:
 PH:6-9
 BOD:<50 ppm
 COD:<200 ppm
 TDS:2100 ppm
 DO:4.5-6
 Conclusion

 We have completed our industrial attachment

successfully by the grace of Allah. Industrial
attachment sends us to the expected destiny
of practical life. The completion of the two
months Industrial attachment at GMS GROUP,
we have got the Impression that factory is one
of the most modern export oriented knit
composite industry in Bangladesh. Though it
was established only a few years ago, it has
earned very good reputations for its best
performance over many other export oriented
textile mills.
Thanks for your patience