INDUSTRIAL ATTACHMENT

BANGLADESH UNIVERSITY OF TEXTILES

92, Shahid Tajuddin Ahmed Sarani, Tejgaon I/A, Dhaka – 1208

Department of Wet Process Engineering, Bangladesh University of Textiles

Supervising Teacher

Dr. Imana Shahrin Tania

Associate Professor, Department of Wet Process Engineering

Bangladesh University of Textiles

TEAM MD. BELAL UDDIN RABBI
ID: 2018-1-3-005

MD. SAIFUR RAHAMAN

ID:2018-1-3-014

ALAL AHMED SANI

ID:2018-1-3-015

MD. SIFAT AHMED

ID: 2018-1-2-046
 ACKNOWLEDGEMENT

Prof. Dr. Md. Zulhash Uddin

Head
Express Dewan Mahbuh Kamran
Executive Director
Department of Wet Process Engineering
Our Pretty Group

Gratitude
To
Dr. Imana Shahrin Tania
Hazrat Ali Shahed
Associate Professor
DGM
Department of Wet Processing Engineering
Fabric Dyeing & Finishing
Supervising Teacher
PROJECT DESCRIPTION
Factory Name
• Pretty Composite Textiles Ltd.
• Oxford Colors Ltd

Factory Type
Export Oriented Knit Composite Textile

Annual Turnover
32 million USD
Total Workforce
• Pretty Composite Textiles Ltd. – 1,150
• Oxford Colors Ltd.– 370
Zamgora, Ashulia, Savar, Dhaka
Total – 1520 http://www.prettygroupbd.com/
 Production Capacity
Knitting : 16 Tons / Day

Yarn Package Dyeing : 25 Tons / Day

Yarn Hank Dyeing : 4.2 Tons / Day

Fabric Dyeing : 35 Tons / Day

Fabric Finishing : 50 Tons / Day

Garments : 5,000 Pieces / Day

TOTAL NO OF MACHINES IN PRETTY KNIT COMPOSITE
SECTION TOTAL MACHINE
KNITTING SECTION 42
YARN DYEING SECTION 91
BATCH SECTION 02
DYEING SECTION 34
FINISHING SECTION 15
CUTTING SECTION 7
SEWING SECTION 350
QAD & LAB SECTION 40
MAINTENANCE & UTILITY 14
ETP 30
TOTAL 625
 RAW MATERIALS
RAW MATERIALS CONCENTRATED DEPARTMENT

• YARNS KNITTING

• FABRICS DYEING,FINISHING,GARMENTS

• DYES YARN DYEING,FABRIC DYEING,LAB

• CHEMICAL DYEING,FINISHING,ETP,LAB
 PRODUCT MIX
DYED FINISHED
SHIRT PANT TROUSER JACKET FABRIC
FABRIC

MAJOR BUYERS
Certificate & Achievements
 OVERALL PRODUCTION PLANNING

ORDER FOR
LAB DIP & SAMPLE GARMENT FINAL PACKAGING
MARKETING BULK KNITTING BATCHING DYEING FINISHING
APPROVAL APPROVAL PRODUCTION INSPECTION & DRLIVERY
PRODUCTION
KNITTING SECTION

LAYOUT TOTAL MACHINE:42

 KNITTING MACHINE SPECIFICATION

S/J TABULAR S/J OPEN RIB/INTERLOCK FLEECE

Brand: LISKY Brand: LISKY Brand: LISKY Brand: LISKY
Origin: Taiwan Origin: Taiwan Origin: Taiwan Origin: Taiwan
Production Flow Chart
Planning from Order Sheet

Raw Materials Requisition

Raw Materials Receive

Knitting Bulk Programming

Machine setup

Knit Card Assignment to

Associated Machines

Knitting/Fabrication

Follow up

Inspection Delivery
KNITTING FAULTS

FABRIC DEFECTS GALLERY

TEAM IN KNITTING SECTION
 BATCH SECTION

Fabric Turning Machine

Brand: FERRARO
Origin: Italy
Total Machine:2
BATCH SECTION OF PRETTY GROUP

PROCESS FLOWCHART BATCH SECTION

BULK DYEING SECTION
 DYEING MACHINE SPECIFICATION

BULK DYEING MACHINE SAMPLE DYEING MACHINE MINI DRYER

Brand: THIES, CANLAR, IDES Brand: CANLAR Brand: GUANGZHOU HONG TONG
Origin: Turkey Origin: Turkey LAB EQUIPMENT CO,
Total:20 Total: 11 Origin: China
Capacity: 80,250,500,750,1000,1500 Capacity:5,10,26,50 Total:2
DIFFERENT PARTS OF DYEING MACHINE

NOZZLE LOADING AND

MAIN MOTOR HEAT EXCHANGER RESERVE TANK
UNLOADING UNIT

DOSING TANK INJET TANK MAIN MOTOR SENSOR REEL SENSOR CONTROL BOARD
DIFFERENT FAULTS IN DYEING

DYE SPOT UNEVEN DYEING SODA SPOT

TEAM IN DYEING SECTION
Flowchart of Knit Fabric Finishing
Slitting Squeezing

Stentering Drying

Compacting Compacting

Quality Quality
check check

Delivery Delivery

(For open fabric) (For tube

fabric)
 MACHINE SPECIFICATION OF FINISHING SECTION

SLITTING MACHINE STENTER MACHINE DRYER MACHINE SQUEEZING MACHINE

Brand: BIANCO,CORNIO Brand: ILSUNG, BRUCKNER Brand : KRANZ Brand: BIANCO
Origin: Italy Origin: Korea, Germany Origin : Germany Origin: Italy
Quantity:03 Quantity:3 Quantity: 01 Quantity:01
 MACHINE SPECIFICATION OF FINISHING SECTION

Compactor Machine Raising Machine Sueding Machine Shearing Machine

Brand: FERRARO,LAFER Brand : LAFER Brand : LAFER Brand : LAFER
Origin: Italy Origin : Italy Origin : Italy Origin : Italy
Type of Fabric: Tube, Open Quantity: 01 Quantity: 01 Quantity: 01
Quantity:01,03
TEAM IN FINISHING SECTION
 GARMENTS SECTION(CUTTING)
PATTERN DEVELOPMENT

SPREADING

MARKING

CUTTING

SORTING

BUNDLING
TEAM IN CUTTING SECTION
GARMENT DIVISION
LAYOUT
TEAM IN SEWING SECTION
LAYOUT
FUNCTION OF DYEING LAB
SAMPLE
DEVELOPMENT AND
COLOR MATCHING

RECIPE
FORMULATION AND
OPTIMIZATION

QUALITY CONTROL
AND TESTING

RESEARCH AND
DEVELOPMENT
 MACHINE SPECIFICATIONS IN LAB SECTION

Ahiba IR Eco Dryer Lawer S.P.A

Brand: DATA COLOR Brand: Xiamen Rapid Precion Co Ltd Brand: LAWER
Origin: China Origin: China Origin: Italy
Machine No: 03 Machine No: 05 Machine No: 01
TEAM IN LAB SECTION
 MAINTENANCE & UTILITY

Monthly Gas Bill:

Around 3.5 Crore Taka Monthly

Electricity Bill:

Around 50 Lakh Taka

 Maintenance Machineries

AIR
BOILER GENERATOR COMPRESSORS
DRYER TRANSFORMER
Brand Brand
Brand Brand Brand
KASER, GARDENER UNITED SHAKTI LTD.
Bosch,Cochran,Forbes MWM, BANGLA CAT KASER
DENVER Origin
Origin Origin Origin
Origin Bangladesh
Germany, UK, India Germany, Italy Germany
Germany, USA
INSPECTION SYSTEM

INSPECTION MACHINE
Brand: TARGET TEXTILE MACHINERY
Origin: China
Total Machine:2
 ETP
Type
Biological ETP
Physical Infrastructure
40 feet underground
Total Area
16,000 square feet
Retention Time
24 hours
Capacity
400 CUBIC METERS PER HOURS
 DIFFERENT SECTION AND ITS CAPACITY
Bioreactor Tank -
Equalization Tank 01
Capacity: 2375 m3
Capacity: 5812 m3

Neutralization Auto Drum Screen

Tank Capacity:400 Capacity:400 m3
m3 /hours

Centrifuge
Collecting Tank
Capacity:15 m3
Capacity:100 m3
/hours
TEAM IN ETP
THANK YOU FOR YOUR ATTENTION