PVC PIPE

EXTRUSION LINE
PICTURE

EXTRUSION

world class manufacturer

and exporter of various type of
plastic process machineries.
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WELCOME TO VIRAJ EXTRUSION WHY WE

Viraj Extrusion at Ahmedabad, (Gujarat, India) is a world 1) We o er value for money

class manufacturer and exporter of various type of package.
plastic process machineries. 2) Highly e cient machineries
for max output with Top
We bring the innovation with perfection. VIRAJ quality final product.
Extrusion o ers best in class machinery solution that 3) Energy e cient Machineries.
includes. Twin Screw Pipe Extrusion, Single Screw Pipe 4) Punctuality in Delivery of
Extrusion, Pipe Downstream Equipment's, High Speed Machines.
Pulveriser Machine, High Intensity Mixer, Tube Coiler 5) Highly e cient and user-
Mahine, Pipe Socketing Machine, Grinder Machine and friendly machine designs.
muc more. We create top notch machineries that 6) Committed for best service
increase the productivity and decreases the support.
production cost. 7) Customization Facility.
8) Continuously quality
improvement programme.
9) High Tech and advanced
tool room.
10) Wide rage of Products.
11) Ethical business practice.
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ABOUT US
Viraj Extrusion at Ahmedabad, (Gujarat, India) is a world class manufacturer and
exporter of various type of plastic process machineries. We bring the innovation with
perfection.

VIRAJ Extrusion o ers best in class machinery
solution that includes Twin Screw Pipe Extrusion,
Single Screw Pipe Extrusion, Pipe Downstream
Equipment’s, High Speed Pulveriser Machine,
High Intensity Mixer, Tube Coiler Machine, Pipe
Socketing Machine, Grinder Machine and much
more. We create top notch machineries that
increase the productivity and decreases the
production cost. These products are developed
by our skilled professionals using the finest grade
raw material at our advanced manufacturing
unit. We use advanced technology, latest tools,
and equipment to manufacture the o ered
p ro d u c t ra n g e i n a cco rd a n ce w i t h t h e
international standards of quality. The o ered
products are enormously acknowledged among
clients for their compact design, corrosion
resistance, extended durability, high tensile
strength, sturdy construction and long service
life. These are available in various sizes, patterns,
dimensions, etc. as per the variegated
requirements of clients.
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We are expert Manufacturer, exporter and
supplier in domestic as well as in international
market. We are serving in the all-region of the
India as well as in the global market like Gulf
Countries, Africa, Bangladesh, Nepal, Malaysia
etc.
We have highly qualified team of professionals
which is passionate about achieving the
perfection in manufacturing of the machine. We
maintain the international standards in
m a n u fa c t u r i n g o f o u r e q u i p m e n ts . We
understand your requirement perfectly and aim
to give you top notch solution. We have
developed with the changing trend have brought
the latest design for each machinery
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TWIN PARALLEL SCREW PIPE EXTRUSION

Viraj Extrusion o ers VTS Series, Twin screw pipe extrusion lines for PVC, UPVC, CPVC AND SWR
pipes. VTS series Twin Screw Extruders are crucial for the e cient extrusion of quality PVC pipes. A
wide range of products are made on these extruders. Twin Screw Extruders are made with wide
ranging from Screw diameters 52 mm to 90 mm to give output ranges from 110 to 550 kgs/hr.

VIRAJ EXTRUSION EXTRUDER TABLE

MODEL VTS - 110 VTS - 170 VTS - 200 VTS - 250 VTS - 350 VTS - 400 VTS - 450 VTS - 550
Extruder Drive (kW) 11 15 22 30 37 45 56 56

Screvw Dia (mm) 52 52 65 65 68 72 90 90

L.D. Ratio 18 : 1 25 : 1 18 : 1 22 : 1 28 : 1 28:1 22 : 1 25 : 1

Output (Kg/Hour) 100-110 150-170 180-200 220-250 320-350 350-390 420-450 520-550

Pipe Range (mm) 20-110 20-200 20-200 63-250 110-315 110-315 110-400 110-400

KEY FEATURES:

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TWIN CONICAL SCREW PIPE EXTRUSION
Viraj Extrusion o ers a twin conical screw
extrusion line which is best suitable for Cpvc,
Upvc, Rpvc,
FEATURES
• Vertical type integrated gearbox, with high
torque, accuracy and durable performance.
• Equipped with degassing zone
• Corotating type intake system with bigger
hopper system.
• Vacuum dehumidifier system with silo.
• Conical screw and barrel
• Screw inner temperature controlled by thermo
oil pump system, barrel with air cooling and
water cooling system
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EXTRUSION
SPECIFICS
• Vertical type integrated gearbox, with high
torque, accuracy and durable performance.
• Equipped with degassing zone
• Corotating type intake system with bigger
hopper system.
• Vacuum dehumidifier system with silo.
• Conical screw and barrel
• Screw inner temperature controlled by thermo
oil pump system, barrel with air cooling and
water cooling system
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SINGLE SCREW PIPE EXTRUSION

Viraj Extrusion introduces Single Screw Pipe Extrusion Line for the HDPE & PPR pipe Production.
Special Single Screw designe with Groove feed bush for higher through output up to 800 kg/hr.

FEATURES & ADVANTAGES

• Special High Speed Series. • Lower Energy Consumption and Higher
• Special Groove Feed Design for Higher Output
Output. • Long Operation Life.
• Very Low Start up Waste • Wider Range of processing application due to
longer L/D ratio.

MODEL VHS 45*22 VHS 45*45 VHS 45*55 VHS 45*75 VHS 45*90 VHS 60*110 VHS 60*132 VHS 75*200 VHS 75*250

Screw Diameter in mm 45 45 45 45 45 60 60 75 75

L : D Ratio 37:1 37:1 37:1 37:1 37:1 37:1 37:1 37:1 37:1
Main Motor kw 22 45 55 75 90 110 132 200 250

Max. Output Kg/hr 60-80 140-160 180-190 220-240 300-330 380-400 500-550 650-700 800-850

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VACUUM CALIBRATION TANK

Viraj Extrusion o ers the Vacuum Calibration Tank for perfect sizing and rapid cooling of pipes.
Vacuum Calibration Tank and Pressure Sizing tanks are built form Stainless steel SS 304 grade
hence no scope of corrosion resulting a long Operational Life. A temperature of the calibration
tank is maintained at a desire value by thermostat and Auto level Sensor.

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VACUUM CALIBRATION TANK

MODEL VVST-75 VVST-110 VVST-200 VVST-250 VVST-315 VVST-450 VVST-630

Pipe Range (mm) 20-75 20-110 20-200 20-250 75-315 110-450 110-630

Length of Tank(mm) 4000-6000 4000-6000 4000-6000 6000 6000 6000 6000

8000 8000 8000 8000 8000 8000
Number of Vacuum Single/ Single/
Single Single Double Double Double
Chamber Double Double

ADVANTAGE

• Tank are made from Stain SS 304 Material so
Corrosion Free Operation.
• Water level Sensor with Thermostat for Hot
Water Out and Cold Water In.
• Tank Longitude Movement by Manual /
Motorized.
• Pneumatic operated angle sheet valve
resulting in jerk less operation with precise
water level.
• 6 way adjustment of tank by manually.
• Self Cleaning Spray Nozzles.
• Special design Sprary Nozzles having 120
degree sprinkle for rapid cooling.
• Pressure Gauge on Water Filter for easy
checking of water blockage.
• Single chamber and Double chamber
Option.
• Energy e cient Kirloskar make Spray pump
for Higher Cooling Ratio.
• Adjustable Sprary pipe angle to set the
specific cooling angle for covering smaller
diameter pipe to Bigger One.
• Double Vacuum tank on single rail or on
individual rail for Dual pipe production.

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TUBE TRACKING UNIT

Tube Tracking UnitThe Haul o unit grips and with respect to number of gripping belts and
pulls the pipe over a long length at a constant gripping length. Both the Gripping belts are
speed. The haul o unit is available in various adjustable, upper belt is pneumatically and
models as per the pipe application andsize bottom belt ismechanically adjustable.

MODELS TTU-75 TTU-110 TTU-200 TTU-250 TTU-315 TTU-450 TTU-630

Pipe Range (mm) 20-75 20-110 20-200 20-250 63-315 110-450 110-630

No. of Gripping Belt 2 2 2 2 3-4 4 4-6

Pipe Gripping Length 700 1000 1300 1300 1500 1700 1700
Line Speed (M/Min) 15 15 10 10 10 7 5

Features & Advantages

• Double Belts / Multi Belts Haul O 3/4/6 belts
available for optimum pulling force and to
prevent ovality even for larger diameter and
thin wall pipes.
• Individual Gear motor system for
maintenance free operation.
• Easily removable Graded Harden rubber
pads for longer life.
• Reputed make Chain for Gripping belt for
longer life.
• Synchronize with any type of extruders.
• Track Griping and counter balance by
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pneumatic control for thinner and thicker wall
thickness pipes.
• Both Motors are synchronized with extruder
and feeder motor with AC drive so Line
speed can adjusted.
• Dual Haul O for Dual Pipe Extrusion Line.
• Encoder for length measurement and
feedback o ered optionally.
• PLC for Thick Thin pipe as on request.
• State of the art Electrical Panel with control
unit.
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TUBE CUTTING UNIT

The Tube cutting unit cut the pipe length in a precise value with the line speed. High speed cutter
design with pneumatic operated saw trolly to cut the pipe in linespeed. Air receiver tank is
provided to hassle free operation in even at the low air pressure. Auto length cutting length
counter synchronised with Tube trackingunit for precise and desire length cutting.

MODEL TTU-75 TCU-200 TCU-250 TCU-315 TCU-450 TCU-630

Pipe Range (mm) 20-110 20-200 50-250 90-315 110-400 160-630

Clamping From Top Top Top/Side Side Universal Universal
Saw Dia 350 550 630 850 180 355

Features & Advantages

• Saw Trolley movement with nylon roller for high line
speed with zero maintenance in TCU-110 and
TCU-200 model.
• Saw Trolley movement with linear bearing on hard
and chrome plated imported guide bar in TCU-
250.
• Pneumatically operated Circular Saw Trolley
movement to synchronized with pipe line speed
• Carbide Tips and Dimond Circular Saw for longer
life.
• Smooth and clean cut of pipe.
• Air receiver tank for hassle free operation even in
at low air pressure.
• Clamping force adjustable through pneumatic
cylinder depending upon wall thickness of pipe.
• Length counter for auto and perfect length pipe
cutting.
• Trolley reverse pressure on / o circuit.
• Dual Cutter for Dual Pipe Extrusion Line.

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TUBE TILTING UNIT

Tube tilting unit is usually helps to rack the pipe for easy handling and packing of pipes.

Features & Advantages

• Pneumatically operated pipe tilting unit.

• Synchronised with Length counter unit for
auto operating function.
• Heavy duty load bearing structure.
• Limit switch operating provision also.

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PIPE SOCKETING MACHINE

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TUBE COILER UNIT

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HDPE PIPE HOT EMBOSSED PRINTING MACHING

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PVC PIPE PRINTER

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HIGH SPEED HEATER COOLER MIXER

High Speed Heater Cooler MixerHigher

performance requirements, new raw material
properties, a modified process sequences or
increasing qualit y demands there are
numerous reasons foradjusting the parameter
of a production line. Often the material
preparation as first step in the process chain is
not considered properly. However in particular
anoptimized mixture is the key to reproducible
top level result. The function of these mixers is to
distribute stabilizer, lubricants, fillers and
modifiershomogeneously and economically
and transform this mixture into a dust-free, dry mixer to the cooling mixer, where it will be
and free flowing condition.The heating mixer c o o l e d d o w n to a p p rox . 4 0 0 C. A f te r
has the purpose to mix the material and all preparation, the mixing material is cooled in
components between 5 to 8 minutes while the vertical cooling mixer. The mixing material
heating them to a temperature of 100C to can then be transported. In the next step, the
300C. Thisprocess binds all compounds to the mixing materialcan be ensiled and then
m a t e r i a l p a r t i c l e s . H o w e v e r, a t t h i s stored.After preparation, the mixing material is
temperature the combining waxes are still cooled in the vertical cooling mixer. The mixing
slightly sticky and the compound tends to material can then be transported. In the next
omitpress compact. That is why the mixed step, the mixing materialcan be ensiled and
compound will be discharged from the heating then stored.
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HIGH SPEED HEATER COOLER MIXER

Batch Capacity Main Drive-HM Main Drive-CM

Sr. No. MODEL
(Kg./Batch) (KW) (KW)

1 VHM 130-VCM 400 40 15 3.7

2 VHM 200-VCM 400 65 30 3.7

3 VHM 250-VCM 600 90 37 5.5

4 VHM 350-VCM 1000 120 55 7.5

5 VHM 500-VCM 1500 200 110 11

6 VHM 500-VCM 2000 200 110 15

7 VHM 750-VCM 2000 300 132 15

8 VHM 1000-VCM 2500 400 200 30

9 VHM 1200-VCM 3000 500 250 37

Features & Advantages

• Pneumatic Operated lid for easy and fast
operating.
• Stainless steel made hard chrome plated
blades for homogeneous mixing.
• Pneumatic Operated Seals Provided in
Bottom of the heater mixers.
• Optimal mixing compound quality and
homogeneity
• Short sequence time and high operational
capacity
• Good free flowing ability of the compound
• Pneumatic transport of the Dry blends omits
without product separation.
• Bulk density increases of 20-40% due to sinter
process and at that, an increase in output
capacity from the processing machines.
• Reasonable and e ective lowering of VC-
residue, due to the high temperature of the
mixing compound.
• Extensive elimination of moisture residue in
the material through special filter and
ventilation system.
• Stainless steel make chemical adding port for
pouring of lubricants during the process.
• Equipped with separate mixer, cooler and •
operator's platform
• Large water cooled surface
• Dual jacketed heavy gauge vessels for both
heater (Mixing) & Cooling mixers with water
circulation facility Resistance against
chemical & abrasion
• Smooth & mirror finished
• Inner vessels with curved bottom
• Stainless steel conical cooling ring with water
circulation in cooler mixer
• Stainless steel blades for homogeneous
mixing and e ective cooling for cooler mixer
• Light weight aluminum lids
• Super finish cooling Cone for easily
circulation of material and highest cooling
performance.

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 EXTRUSION
HIGH PULVERIZER MACHINE
The steadily increasing demand for powders of
plastic, rubber, or minerals of any kind as well as
the constantly expanding quality requirements
with regards toflow ability, bulk density, particle
size distribution and grain Structure, call for
p u l v e r i z i n g s ys te m s o f m o s t m o d e r n
t e c h n o l o g y. V i r a j E x t r u s i o n o e r s
completestandard and custom systems
developed and proven in practical
applications.Viraj Extrusion pulverizing systems
for plastic and rubber operate on a special
processing principle. Granulated feed material
is fed into the mill. A suctionsystem optimally
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designed for this application draws the
ground material out of the mill. Di erent
screening systems are used to achieve the
desired powderqualities. Coarse material from
the screen is reintroduced into the mill via a
closed-loop system. The finished product is
weighed in bags.For fully automatic round the
clock operation, Viraj Extrusion o ers
pulverizing systems with specially developed
controls. Sensors for temperature, pressure
andpower consumption register and control
the system according to preset parameters.
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HIGH PULVERIZER MACHINE

DISC.DIA MAIN MOTOR OUTPUT IN KG./HR.

Sr. No. MODELS
(MM) (HP) FLOOR SPACE

1 VP - 80 300 20 80 to 100

2 VP - 100 400 30 100 to 150

3 VP - 125 400 40 125 to 175

4 VP - 150 400 50 150 to 250

5 VP - 300 600 75 300 to 600

6 VP - 500 600 100 500 to 1000

Output depends upon Material, Material Size and material quality.

Features & Advantages

• Mill body is designed with water cooling
system to prevent access heating inside of
mill body.
• Bearing housing is designed with water
cooling system for better bearing life.
• Mill door Water cooling system is provided
into mill door which maintain the stationary
disc temperature which will gives the better
life of disc.
• Feeding hopper showing low level indicator.
Auto tripping system available in case of
motor overload and access temperature in
material output.
• A temperature sensor (which is provided at
the end of mill body) and main motor ampere
are synchronized with feeding unit.
• Feeder unit automatically stops in case of
motor ampere increased or temperature
increased to the set value.
• Low energy consumption with higher output.
• Minimum man power required to operate the
system.
• Space saver compact design.
• Very low maintenance system.
• Easy external grinding gap adjustment.
• Economical and cost e ective.
• Dust free operation.

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SCRAP GRINDER MACHINE

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21, Swarnim Industrial Estate, Bakrol

Dhamatwan Road, Bakrol (Bujrang), Ahmedabad
Email : virajextrusion@gmail.com | M.+91 9104014535, +91 9104074535