1 Section7 - 10000 - 10 - 4

Project information sheet :
Customer Name : Section seven

Address Line 1 :
Address Line 2 :
Address Line 3 :
Country : Bangladesh
Project number : 2020/001 10/02/2020
Back parts :
Trousers / day : 10.000
Hours / day : 8 Minutes 1440
Shifts : 3
Needed lines : 1
Front & assembling :

Shifts : 1
Needed lines : 4
Finishing :
Shifts : 3
Needed lines : 1
Unit Total
Machines line 1 : 14 14
Extra machines : 0 0
Machines Sample Room : 11 0
Total machines : 160
Section seven OPERATION LIST 5-pocket Jeans
Machines Machines
No Operation Operation design 1/100 min Proposed machine description and picture
theoritically reel
Confidential Copy !
Part 1 : Back parts
Minute / Trousers at 100% : 2,23 #REF! US$

Dollar / Euro rate : 1,30 #REF! Euro
Quantity of trousers a day : 10000 #REF! Euro per trousers
Working minutes a day : 1440
Needed lines : 4 12 Machines
86400 72 m² Space required (Absolute minimum)
Part 1; Back parts IMB Project Manager Johan Grieten

Machines Machines
theoritically reel
Back trousers & div. CPU :
1 Hemming pockets
a Hemming coin pocket 0,03 0,21
b Hemming 2 back pockets 0,06 0,42
TOTAL : 0,63 1 IMB MB2001B-JK-MH 380 (Chain)

0,96 0 IMB MB2001B-BR-T8720C-005 (Lock)(-35%)
Triple needle hemming unit (Juki-MH 380)
Quantity based on Double needle hemming unit (Brother T8720c)
70% Allowance with special adjustable guide and
scissors type thread-cutter
2 Pocket design 0,20 1,39 2 IMB MB-1001B Left or right (1ndl)

Pocket decoration 0,20 1,39 0 IMB MB-1001B-2 Left or right (2ndl)
Brother sewing head or IMB sewing Head
SMV depending on decoration and number of color !! Automatic unit for pocket design
SMV depending on With loader and stacker
design

Machines Machines
theoritically reel
3 Attach back pocket
a Pocket setter single head with cold creaser 0,45 3,13 0 IMB MB1002C-BR-1-BAS342H-05A (1ndl)
Standard creasing station 0,45 3,13 0 IMB MB1002C-BR-2-BAS342H-05A (2ndl)
Brother sewing head
Pocket moving over stepper motor
Quantity based on 5 pockets / Minute 1-Needle
70% Allowance
b Pocket setter single head with cold creaser 0,45 3,13 3 IMB MB-1002F-BR-1-BASS311HN-05XT (1ndl)
Quick mould changing system 0,45 3,13 0 IMB MB-1002F-BR-2-BASS311HN-05XT (2ndl)
Options : Brother sewing head
Quantity based on
- Backpart fullness control Creasing and loading
- Reinforcement stripe 70% Allowance Pocket moving over servo motor
5 Pockets Minute

Machines Machines
theoritically reel
4 Attach yoke 0,30 2,08 2 IMB MB-2004G-IM

3ndl Feed off the arm
Quantity based on
Hohsing motor
70% Allowance
Racing beltpuller
3.800RPM
4d Serging side seam (4 seams) 0,33 2,29 3 IMB MB-3003B-PS-EX5214

With pocket bag/Yoke allignement Automatic serging unit
Pegasus direct drive sewing head with TK
Can also serging inside seams !
Different stitching types and sizes available

Machines Machines
theoritically reel
5 Seat seam 0,30 2,08 2 IMB MB-2004H-IM

Feed of the arm 3ndl / Touchscreen
Quantity based on
Can deal well with elastic fabrics at the cross seams with active belt-puller and trimmer
70% Allowance
5.000 RPM
6 Serging small parts
a Serge left hand fly 0,05 0,35
b Serge 2 facings (If needed) 0,10 0,69
Self turning !!
1,04 1 IMB MB3001C-PS-MX5204

Automatic small parts serging unit

Machines Machines
theoritically reel
Confidential Copy !
Part 2 : Front and assembling

28800 progressive #REF! Peoples (Flexible in operations and machines)
Part 2; Front and assembling IMB Project Manager Johan Grieten

Machines Machines
theoritically reel
192 m² Space required (Absolute minimum)
Front trousers :
7 a Fold and attach Attach watch pocket to right hand 0,35 1,82
pocket facing
b Attach zipper to left hand fly 0,31 1,61
TOTAL : 3,44 4 IMB MB-8722-405 / Fix needle bar

Two needle machine with trimmer;
backtack and wiper (Japanese big hook)
8 Attach pocket facing left and right

to pocket bag
With coverstitch 0,25 1,30 2 IMB MB-2002B-BS-FT7010

Head Kingtex
Coverstitch machine
Quantity based on With special designed stacker, thread trimmer
70% Allowance

Machines Machines
theoritically reel
9 Serging operations
a Serge cross (Front rise) 0,15 0,78
b Fold and serge right hand fly 0,10 0,52
c Close pocket bag 0,15 0,78
TOTAL : 2,08 2 IMB MB-5214 / KS

4-Threat overlock machine with
threat-cutter (Vertical Suction-type)
Equiped for denim
10 Topstitch pocket bag 0,35 1,82 2 IMB MB-9203-7-WB

Single needle lockstitch with trimmer;
Turning and topstitch pocket bag automatic bartack and wiper

Machines Machines
theoritically reel
11 Stitching left hand fly to trousers part
Runstitching & topstitching 0,12 0,63 1 IMB MB-9010-7-WB

Single needle, needle feed lockstitch
with trimmer, automatic backtack and wiper
including special guide
Adjustable
Fix
12 Topstitching fly
a Manuel 0,25 1,30 0 IMB MB-8722-405 / Fix needle bar

Only standard double needle "J-designs" Two needle machine with trimmer;
backtack and wiper (Japanese big hook)

Machines Machines
theoritically reel
b Automatic 0,20 1,04 1 IMB MB-1003A-IM-1-326G (1ndl)

For all kinds of designs 0,20 1,04 0 IMB MB-1003A-IM-2-326G (2ndl)
Brother sewing head or IMB sewing Head
Automatic "J"-stitch unit
13 Sew side pocket bag to front
Two needle machine with tape insertion 0,35 1,82 2 IMB MB-8024-IM-8722-405
(All in one operation) Optimized workstation for front pockets
with special equipement
with tape cutter AND thread trimmer !
Equipped with Japanese hook !

Machines Machines
theoritically reel
14 Fixing front pockets to front parts 0,30 1,56

Adding washing label on back side (eventualy) 0,25 1,30
2,86 3 IMB MB-5200-7-WB
Single needle lockstitch with side cutter, trimmer;
Trimmer, automatic bartack and wiper, PF Lifter
15 Stitching right hand fly on trousers together 0,44 2,29 3 IMB MB-5002B-BR-T8452C-405 (Brother)
with zipper Programmable two needle machine
Close cross seam EXCELLENT SOLUTION !!
4 sequences programmable :
Sequences examples : Left needle, right needle, 2 needles,
1 Attach zipper, fix right part, close cross, topstitch cross And corner stitching programm !!
2 Attach fly, topstitch fly, attach panels, topstitch cross Or usable as normal 2 needle fix or split !!
3 Left fly, right fly-pice, topstitch
4 Attach flap(1ndl), topstitch flap(2ndl)
Cornerstitching examples :
1 Flap sewing
2 Pocket setting
3 General cornerstitching

Machines Machines
theoritically reel
Assembling :
16 Close in seam IMB MB2004H-IM

Feed of the arm 3ndl
b With Feed of the arm 0,40 2,08 2 with active belt-puller and trimmer
5.000 RPM
17 Close side seam 0,40 2,08 2 IMB MB3005B-PS-EXT3216/KH

Optimized workstation
With safety stitch 11mm for jeans inside/outside seams
5 Threat Pegasus EXT- Sewing head
Perfect siding and length result.
No fabric waste ! Only cleaning !

Machines Machines
theoritically reel
18 Turning trousers 0,15 0,78 1 IMB MB-5080

Vacuum turner for trousers
19 Topstitch side seam waist-area 0,35 1,82 2 IMB MB-5001A-IM

Postbed lockstitch with trimmer;
automatic bartack and wiper
Optimized workstation

Machines Machines
theoritically reel
20 Waistband setting 0,35 1,82 2 IMB MB2003B-KS-1104P

0,35 1,82 0 IMB MB2003D-KS-1509P
Single fabric folder (Roll) Japanese sewing head Kansai Special
Waistband unit with skipstitches
Quantity based on
and automatic programmable waistband cutter
70% Allowance
Be careful !!! 1 part waistband

from roll !!!!!
21 Waistband finishing
Fold, enter and topstitch waistband ends 0,55 2,86 3 IMB MB-9010-7-WB
Single needle, needle feed lockstitch
with trimmer, automatic backtack and wiper

Machines Machines
theoritically reel
Confidential Copy !
Part 3 : Finishing

progressive #REF! Peoples (Flexible in operations and machines)
86400 108 m² Space required (Absolute minimum)
Part 3; Finishing IMB Project Manager Johan Grieten

Machines Machines
theoritically reel
Finishing :
22 Making beltloops in loop 0,10 0,69 1 IMB MB-B2000C

Beltloop machine with frontcutter
Quantity based on
70% Allowance
23 Beltloop setting 0,30 2,08 2 IMB MB-6004B-IM-254

Beltloop setter 2 needles
Quantity based on
Automatic (5 pieces) Length setting over steppermotor !!
70% Allowance
Loop feeding over stepper motor !!

Machines Machines
theoritically reel
24 Bartacking
a Fly 1 or 2 0,30 2,08 2 IMB MB-430D

Electronic bartack machine for Denim
Quantity based on
b Bartack on side seam topstitches
70% Allowance
25 Label setting
Label setter 0,18 1,25 2 IMB MB-1004A-IM-331G

Labelsetter, label-size adjustable clamp
Retracting clamp,
or
Sliding clamp, Quantity depending on
or label size and stitch-
Turning clamp length
To define at order !

Machines Machines
theoritically reel
26 Hemming
With up or down folder, trimmer 0,35 2,43 0 IMB MB5003C-IM Chainstitch

presser foot lifter, stitch condensing 0,35 2,43 0 IMB MB5004C-IM Lockstitch
0,35 2,43 3 IMB MB5005C-IM Chain and lockstitch
High speed hemming machine with guide
for down folding
Quantity depending on Changeable lockstitch or chainstitch
size and stitch-length
27 Metal rivets
a Metal rivets 0,20 1,39 2 IMB MB9002A

(5 or 6 pieces) With hand/finger protection
Quantity based on Rivet and bottom plate automatic feeding
70% Allowance

Machines Machines
theoritically reel
28 Button holes
a On waistband 0,13 0,90 1 IMB MB-9820-02

Jeans buttonhole machine
Quantity based on
70% Allowance
29 Metal button 0,07 0,49 1 IMB MB9002B

With hand/finger protection
Quantity based on
Button and bottom plate automatic feeding
70% Allowance

Machines Machines
theoritically reel
30 Inspection and threat cleaning
a Quality inspection 0,50 3,47
b Threat cutting (Cleaning) 0,50 3,47
TOTAL : 6,94 0
31 Trousers repairing after wash 0,50 3,47 4 IMB MB-1006A-IM-342G

Free arm pattern sewer for reinforcement
stitches on "damaged" trousers-style
Stitching field : 100mm x 100mm
The quantity of these machines are only indication !!!!!

It's impossible to give the right number of machines,
as the repairing totally depend on the style of trousers

1 Section7 - 10000 - 10 - 4

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1 Section7 - 10000 - 10 - 4

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Project information sheet :

Customer Name : Section seven

Project number : 2020/001 10/02/2020

Front & assembling :

Part 1 : Back parts

Minute / Trousers at 100% : 2,23 #REF! US$

Part 1; Back parts IMB Project Manager Johan Grieten

Back trousers & div. CPU :

a Hemming coin pocket 0,03 0,21

b Hemming 2 back pockets 0,06 0,42

TOTAL : 0,63 1 IMB MB2001B-JK-MH 380 (Chain)

2 Pocket design 0,20 1,39 2 IMB MB-1001B Left or right (1ndl)

Part 1; Back parts IMB Project Manager Johan Grieten

3 Attach back pocket

Part 1; Back parts IMB Project Manager Johan Grieten

4 Attach yoke 0,30 2,08 2 IMB MB-2004G-IM

4d Serging side seam (4 seams) 0,33 2,29 3 IMB MB-3003B-PS-EX5214

Part 1; Back parts IMB Project Manager Johan Grieten

5 Seat seam 0,30 2,08 2 IMB MB-2004H-IM

6 Serging small parts

a Serge left hand fly 0,05 0,35

b Serge 2 facings (If needed) 0,10 0,69

1,04 1 IMB MB3001C-PS-MX5204

Part 1; Back parts IMB Project Manager Johan Grieten

Part 2 : Front and assembling

Minute / Trousers at 100% : 5,77 #REF! US$

Part 2; Front and assembling IMB Project Manager Johan Grieten

b Attach zipper to left hand fly 0,31 1,61

TOTAL : 3,44 4 IMB MB-8722-405 / Fix needle bar

8 Attach pocket facing left and right

With coverstitch 0,25 1,30 2 IMB MB-2002B-BS-FT7010

Part 2; Front and assembling IMB Project Manager Johan Grieten

a Serge cross (Front rise) 0,15 0,78

b Fold and serge right hand fly 0,10 0,52

c Close pocket bag 0,15 0,78

TOTAL : 2,08 2 IMB MB-5214 / KS

10 Topstitch pocket bag 0,35 1,82 2 IMB MB-9203-7-WB

Part 2; Front and assembling IMB Project Manager Johan Grieten

11 Stitching left hand fly to trousers part

Runstitching & topstitching 0,12 0,63 1 IMB MB-9010-7-WB

a Manuel 0,25 1,30 0 IMB MB-8722-405 / Fix needle bar

Part 2; Front and assembling IMB Project Manager Johan Grieten

b Automatic 0,20 1,04 1 IMB MB-1003A-IM-1-326G (1ndl)

13 Sew side pocket bag to front

Part 2; Front and assembling IMB Project Manager Johan Grieten

14 Fixing front pockets to front parts 0,30 1,56

Part 2; Front and assembling IMB Project Manager Johan Grieten

16 Close in seam IMB MB2004H-IM

17 Close side seam 0,40 2,08 2 IMB MB3005B-PS-EXT3216/KH

Part 2; Front and assembling IMB Project Manager Johan Grieten

18 Turning trousers 0,15 0,78 1 IMB MB-5080

19 Topstitch side seam waist-area 0,35 1,82 2 IMB MB-5001A-IM

Part 2; Front and assembling IMB Project Manager Johan Grieten

20 Waistband setting 0,35 1,82 2 IMB MB2003B-KS-1104P

Be careful !!! 1 part waistband

Part 2; Front and assembling IMB Project Manager Johan Grieten

Minute / Trousers at 100% : 3,63 #REF! US$

Part 3; Finishing IMB Project Manager Johan Grieten

22 Making beltloops in loop 0,10 0,69 1 IMB MB-B2000C

23 Beltloop setting 0,30 2,08 2 IMB MB-6004B-IM-254

Part 3; Finishing IMB Project Manager Johan Grieten

a Fly 1 or 2 0,30 2,08 2 IMB MB-430D

Label setter 0,18 1,25 2 IMB MB-1004A-IM-331G