Overview Weeks ( 01 )

Highlights: Emerging Issue:

Rotary no.01 Rotary no.01

-Plan : 180 Menit Lost time - Chuck spindle sering ngejamp
-Real : 0 Menit Lost time

-Prevention plan
- Penggantian as+bushing spind

Lowlights: Priority Deliverables (2 - 4 Wee

Spindles less no.01 Spindles less no.01

-Plan : 180 Menit Lost time - Penggantian kipas servo
-Real : 475 Menit Lost time

You Can Help By:

 Overview
Highlights:

Rotary no.01
k spindle sering ngejamp -Plan
-Real

gantian as+bushing spindle

y Deliverables (2 - 4 Weeks) : Lowlights:

es less no.01 Debarker no.02

- Penggantian kipas servo motor -Plan
-Real

You Can Help By:

Overview Weeks ( 2)

Rotary no.01
: 180 Menit Lost time
: 0 Menit Lost time

Debarker no.02
: 180 Menit Lost time
: 400 Menit Lost time

You Can Help By:

Emerging Issue:

Rotary no.01
- Chuck spindle sering ngejamp

-Prevention plan
- Penggantian as+bushing spindle

Priority Deliverables (3 - 5 Weeks) :

Debarker no.02
- Penggantian gear motor
- Penggantian housing
- Penggantian roll
KMD Maintenance KPI
PIC : Sri Lubowo
Weekly
W01 W02 W03 W04
No Index Unit Acc Jan
Jan01-06 Jan07-13 Jan14-20 Jan21-27

Plan 2,800 2,800 5,600

Jam loss mesin
1 barker,spindles, Rotary menit Real 1030 1530 2,560
Ach. 37% 55% 46%
Plan 700 700 1,400
Jam loss mesin press
2 menit Real 180 465 645
dryer
Ach. 26% 66% 46%
Plan 100 100 100
3 Kesesuaian service % Real 82 53 67
Ach. 82% 53% 67%
Jumlah kejadian Plan 50 50 100
kerusakan mesin
4 Kasus Real 24 41 65
barker,spindless,
rotary Ach. 48% 82% 65%
Jumlah kejadian Plan 10 10 20
5 kerusakan mesin Press Kasus Real 2 8 10
dryer Ach. 20% 80% 50%
Plan 7.0 7.0 7
6 Steam Boiler 1 Kg/Cm² Real 6.8 7.0 7
Ach. 97% 100% 99%
Plan 7.0 7.0 7
7 Steam Boiler 2 Kg/Cm² Real 7.0 7.0 7
Ach. 100% 100% 100%
Monitoring Weekly Work Plan

Minggu Item Masalah Gap Dari Target

Ke-
Mesin spindle less over kapasitas

Rotary run up tidak berfungsi maksimal

W-01
Panel listrik press dryer no.03 sudah tidak layak pakai

Mesin spindle less over kapasitas

Rotary run up tidak berfungsi maksimal

W-02 Panel listrik press dryer no.03 sudah tidak layak pakai

Kinerja press dryer no.05 kurang maksimal

 Internal:

External:

Faktor penyebab Rencana Kerja

Mesin kurang Penambahan mesin spindle less

Lokasi mesin kurang tepat Pemindahan lokasi mesin

Panel belum di perbaharui penggantian panel elktrik

Mesin kurang Penambahan mesin spindle less

Lokasi mesin kurang tepat Pemindahan lokasi mesin

Panel belum di perbaharui penggantian panel elktrik

Power pack low kapasitas Penggantian power pack

 Internal/ External PIC When Status

External A. Nadhirin 1/4/2018 Open 20%

Internal M.Subhan 1/5/2018 Open 0%

internal M. Yaskur 1/6/2018 Open 0%

External A. Nadhirin 1/8/2018 Open 30%

Internal M.Subhan 1/5/2018 Open 0%

internal M. Yaskur 1/6/2018 Open 0%

Internal M. Yaskur 1/12/2018 Open 20%

 Revisi Remark/ Keterangan

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