ALIM KNIT (BD) LTD.

(MONDOL GROUP)
Nayapara, kashimpur, Gazipur
Man Machine summary
M/C Type Target Actual FRONT VIEW
Buyer: Yanshan Line target (80%) 175 Plain Machine 26 33
Style: Line target (70%) 153 Overlock Machine 13 16
Ref: Line target (60%) 131 F - F/L Machine 0 0
Details: Pant Short --Bone Poc+Side Poc+Belt+Drawst Line target (50%) 109 C - F/L Machine 7 9
Item Description: Feed of the Arm 0 0
Work place: Picoting Machine 0 0
Revised Date: Quantity Kansai Machine 1 1
Studied By: Tushar Ahmed Color Eyelet Machine 0 0
Input date: Button Hole 0 0
Button Attach 0 0 BACK VIEW
Snap Button 0 0
Bartack Machine 3 3
Takt Time 21.94 Somke Machine 0 0
SMV 21.16 Iron 2 2
Target 146 Total M/C 51 64
Target Efficiency 67% TTL Operator 51 64
Design Efficiency 77% Helper 10 13
TTL Man 61 77
Helper % 20%
85%
Man/M/C Actual Percess Operator
SL Opreation Breakdown Machine ST SMV Target /Hr
(Target) Output Grade
Attachment/Folder Remark's

1 FRONT RISE Overlock Machine 15 0.28 185 0.8 1.0 15 0

2 FRONT RISE TOP STS C - F/L Machine 12 0.23 222 0.7 1.0 12 0

3 POCKET JOIN Plain Machine 30 0.58 89 1.6 2.0 15 0

4 POCKET TOP STS WITH CONNER CUT Plain Machine 45 0.86 59 2.5 3.0 15 0

5 POCKETING JOIN Overlock Machine 20 0.37 139 1.1 2.0 10 0

6 POCKET SIDE & UPPER TUCK Plain Machine 30 0.58 89 1.6 2.0 15 0

7 POCKET BTK Bartack Machine 20 0.36 143 1.0 1.0 20 0

8 BACK RISE Overlock Machine 15 0.28 185 0.8 1.0 15 0

9 BACK RISE TOP STS C - F/L Machine 12 0.23 222 0.7 1.0 12 0

10 BACK YOKE JOIN Overlock Machine 18 0.33 155 0.9 1.0 18 0

11 BACK YOKE TOP STS C - F/L Machine 14 0.27 190 0.8 1.0 14 0

12 BODY MATCH Helper 12 0.22 232 0.6 1.0 12 0

13 SIDE TUCK Plain Machine 30 0.58 89 1.6 2.0 15 0

14 SIDE SEAM LONG PANT & TRIMMING Overlock Machine 50 0.92 56 2.6 3.0 17 0

15 SIDE TOP STS C - F/L Machine 32 0.61 83 1.8 2.0 16 0

16 TRIMMING Helper 12 0.22 232 0.6 1.0 12 0

17 ZIPPER MOUTH TUCK & SCISSORING Plain Machine 18 0.35 148 1.0 1.0 18 0

18 ZIPPER POSITION MARK Helper 18 0.33 155 0.9 1.0 18 0

19 POCKET SCISSORING Helper 18 0.33 155 0.9 1.0 18 0

20 ZIPPER PANEL MAKE & REVERSE Plain Machine 15 0.29 177 0.8 1.0 15 0

21 PANEL JOIN Plain Machine 18 0.35 148 1.0 1.0 18 0

22 ZIPPER BOND TUCK Plain Machine 22 0.42 121 1.2 2.0 11 0

23 ZIPPER JOIN Plain Machine 60 1.15 44 3.3 4.0 15 0

24 ZIPPER TOP STS Plain Machine 45 0.86 59 2.5 3.0 15 0

25 POCKET IRON Iron 35 0.64 79 1.8 2.0 18 0

26 POCKET RAWEDGE CUT Helper 30 0.55 93 1.6 2.0 15 0

27 POCKET POSITION MARK Helper 28 0.51 99 1.5 2.0 14 0

28 POCKET JOIN Plain Machine 90 1.73 30 4.9 6.0 15 0

29 POCKET BTK Bartack Machine 20 0.36 143 1.0 1.0 20 0

30 INSEAM LONG PANT & TRIMMING Overlock Machine 40 0.73 70 2.1 3.0 13 0

31 CROTCH POINT TUCK & BODY ARRANGE Bartack Machine 14 0.25 204 0.7 1.0 14 0

32 ELASTIC CUT & MARK Helper 12 0.22 232 0.6 1.0 12 0

33 ELASTIC TUCK & MARK Plain Machine 12 0.23 222 0.7 1.0 12 0

34 BELT MAKE & MARK Plain Machine 15 0.29 177 0.8 1.0 15 0

35 ELASTIC TUCK WITH BELT Plain Machine 22 0.42 121 1.2 2.0 11 0

36 BELT TOP STS Kansai Machine 14 0.28 182 0.8 1.0 14 0

37 TRIMMING Helper 12 0.22 232 0.6 1.0 12 0

 38 BELT SERVICING Overlock Machine 15 0.28 185 0.8 1.0 15 0

39 BELT JOIN & TRIMMING Overlock Machine 34 0.62 82 1.8 2.0 17 0

40 LEG ELASTIC CUT & MARK Helper 16 0.29 174 0.8 1.0 16 0

41 ELASTIC TUCK Plain Machine 16 0.31 166 0.9 1.0 16 0

42 ELASTIC JOIN WITH LEG Overlock Machine 32 0.59 87 1.7 2.0 16 0

43 BODY REVERSE Helper 12 0.22 232 0.6 1.0 12 0

44 BELT TOP STS & TRIMMING C - F/L Machine 24 0.46 111 1.3 2.0 12 0

45 CUFF TOP STS & TRIMMING C - F/L Machine 30 0.58 89 1.6 2.0 15 0

46 TRIMMING & BODY REVERSE Helper 12 0.22 232 0.6 1.0 12 0

47 CARE LABEL MAKE Plain Machine 11 0.21 242 0.6 1.0 11 0

TOTAL 1127 21.16 77 15

25
20 20
20 18 17 16 18 18 18 18 18 17 16 16 16
15 15 15 15 15 14 15 15 15 15 15 14 15 15 15 15
15 12 12 12 12 13 14 12 12 14
12 12 12 12 11
10 11 11
Prepared By
10 …………………………………….. …………………………….
5
Industrial Engineering Department PRODUCTION MANAGER AGM (PRODUCTION)
0
Percess Output
Takt Time
LCL
 ALIM KNIT(BD) LTD.(MONDOL GROUP)
Nayapara,Kashimpur,Gazipur
THREAD CONSUMPTION
Buyer: Yanshan Issue Date
Style: 0 Delevery Date
Ref: 0 Order Qty
Details:Pant Short --Bone Poc+Side Poc+Belt+Drawstring Cutting 0

Size: TTL Thread Body colour Contrast -1 Contrast -2 Filament

M/C Sew Length Top Bobin/
SL NO. Opreation Breakdown type Ratio Allow W/BT consumption Top Down stitch Looper
Length (meters) Top Down Top Down Top Down Threa Thread
(CM) Thread Thread d
1 FRONT RISE #N/A #N/A #N/A #N/A 50/2 50/2
2 FRONT RISE TOP STS #N/A #N/A #N/A #N/A 50/2 50/2
3 POCKET JOIN #N/A #N/A #N/A #N/A 50/2 50/2
4 POCKET TOP STS WITH CONNER CUT #N/A #N/A #N/A #N/A 50/2 50/2
5 POCKETING JOIN #N/A #N/A #N/A #N/A 50/2 50/2
6 POCKET SIDE & UPPER TUCK #N/A #N/A #N/A #N/A 50/2 50/2
7 POCKET BTK #N/A #N/A #N/A #N/A 50/2 50/2
8 BACK RISE #N/A #N/A #N/A #N/A 50/2 50/2
9 BACK RISE TOP STS #N/A #N/A #N/A #N/A 50/2 50/2
10 BACK YOKE JOIN #N/A #N/A #N/A #N/A 50/2 50/2
11 BACK YOKE TOP STS #N/A #N/A #N/A #N/A 50/2 50/2
12 BODY MATCH #N/A #N/A #N/A #N/A 50/2 50/2
13 SIDE TUCK #N/A #N/A #N/A #N/A 50/2 50/2
14 SIDE SEAM LONG PANT & TRIMMING #N/A #N/A #N/A #N/A 50/2 50/2
15 SIDE TOP STS #N/A #N/A #N/A #N/A 50/2 50/2
16 TRIMMING #N/A #N/A #N/A #N/A 50/2 50/2
17 ZIPPER MOUTH TUCK & SCISSORING #N/A #N/A #N/A #N/A 50/2 50/2
18 ZIPPER POSITION MARK #N/A #N/A #N/A #N/A 50/2 50/2
19 POCKET SCISSORING #N/A #N/A #N/A #N/A 50/2 50/2
20 ZIPPER PANEL MAKE & REVERSE #N/A #N/A #N/A #N/A 50/2 50/2
21 PANEL JOIN #N/A #N/A #N/A #N/A 50/2 50/2
22 ZIPPER BOND TUCK #N/A #N/A #N/A #N/A 50/2 50/2
23 ZIPPER JOIN #N/A #N/A #N/A #N/A 50/2 50/2
24 ZIPPER TOP STS #N/A #N/A #N/A #N/A 50/2 50/2
25 #NAME? #N/A #N/A #N/A #N/A 50/2 50/2
26 POCKET IRON #N/A #N/A #N/A #N/A 50/2 50/2
27 POCKET RAWEDGE CUT #N/A #N/A #N/A #N/A 50/2 50/2
28 POCKET POSITION MARK #N/A #N/A #N/A #N/A 50/2 50/2
29 POCKET JOIN #N/A #N/A #N/A #N/A 50/2 50/2
0 #N/A #N/A #N/A 0.00 0.0

Body colour Contrast -1 Contrast -2 Filament

Thread Cone/ Top Down Total Down
Total
count meter (mete Threa (meters Top Thread Thread Total Top Down Total Top Down (meter
(meters) (meters
rs) d ) ) s)
50/2 4000 0 0 0 0 0 0 0 0 0 0 0 0
20/2 4000 0 0 0 0 0 0 0 0 0 0 0 0
40/3
Total 4000 0 0 0 0 0 0 0 0 0 0 0 0
thread
require
d/Gmts 0 0 0 0 0 0 0 0 0 0 0 0

Polester: 0 M/Gmts Contrast-1: 0.0 M/Gmts Contrast-2: 0 M/Gmts Filament: 0

Polester(Body colour) 0 Cone

Polester (Contrast colour-1) 0 Cone
Polester (Contrast colour-2) 0 Cone
Filament 0 Cone
Total 0 Cone

N:B This consumption is given witiout Embrodary thread & considered 20% wastage & 5% shrinkage
Prepared By ……………………………………… ……………………………………… ………………………………………
Executive IE Asst.Manager IE Merchandiser
Industrial Engineering Department