ACUSHNET

MICROPROCESSOR
TEMPERATURE CONTROLLER
OPERATION MANUAL

Please check whether range, input and output match your requirement before using.

Thank you for using our microprocessor temperature controller. We have obtained CE
certification (LDV: D/N EN61010-1; EMC EN 55 022 1994/A1: 1995/A2: 1997, EN 61 000-3-2:
1995/ -3-3: 1995, EN 61 000-4-2: 1995/ -4-3: 1996/ -4-5: 1995/ -4-6: 1996/ -4-8: 1993/ -4-11: 1996/
EN 50 204: 1995) for all our products since January 2002. We have also computerized our
QC process and testing to provide high quality standard and high functionality of our
products and also reduce cost.

1
1. Front Panel Instruction

1.1 7 Stage Display

PV: Process value 4 digit display (red color)
SV: Setting value 4 digit display (green color)

1.2 LED
OUT1: Output 1 Green color
OUT2: Output 2 Green color
AT: Auto tuning Yellow color
PRO: Program Yellow color -Only available for FPP
models.
AL1: Alarm 1 Red color
AL2: Alarm 2 Red color
AL3: Alarm 3 Red color
MAN: Manual Yellow color

*Note: When error occurs, MAN will light up and reset output percentage to zero.

1.3 KEY
SET MODE SET key

SHIFT key

DOWN key (Setting value –1, -10, -100, -1000)

UP key (Setting value +1, +10, +100, +1000)

A/M Auto/Manual key

Automatic The output percentage is determined by internal

calculation.
Manual The output percentage is determined by setting OUTL
manually at USER LEVEL.

2. Auto Tuning (AT)

2.1 Set the user level to “YES” to initiat Auto Tuning.

2
 2.2 When Auto Tuning is finished, a new set of PID parameter is generated
internally to replace the existing PID parameter. Auto tuning is
activated by the controller to automatically adjust the PID parameter
when temperature control is not accurate enough.

2.3 ATVL (Auto Tuning Offset Value)

ATVL is used to prevent overshoot during auto tuning due to vibration.
Auto Tuning Set Value is obtained by subtracting ATVL from SV.
Example: If SV=200 and ATVL=5 then Auto tuning is set at 195.
During auto tuning, PV value will oscillate around 195 and will not
go over 200.

2.4 Auto Tuning Failure:

Possible Cause - ATVL is set too high.
(If not sure, set ATVL=0)

Possible Cause - System time is set too long.

(Set PID parameter individually)

3. Trouble Shooting

NOTE: If the “ * ” symbol is displayed, the controller needs to be repaired. Please send it to the nearest
sales office or retail dealer.

3
4. Operating Flow
4.1 Level 1 (User Level)

4.1.1 Press SHIFT key ( ) until the first digit begins to blink to input
parameters, then press the UP key( ) or DOWN key( ) to increase or
decrease value. Press the SHIFT Key( ) again to go to the next digit. When
all the numbers have been input, press SET key to enter the value.
4.1.2 SET key can also be used to change MODEs. If the SET key is pressed,
the display shows the next MODE.
4.1.3 Press and hold SET Key for 5 seconds to go to LEVEL 2, PID Level, to change
parameters. Press and hold the SET key for another 5 seconds to go back to
LEVEL 1.
4.1.4 The display goes back to LEVEL 1 if no key is pressed for one minute.
4.1.5 Regardless of the LEVEL that’s being displayed, press A/M key to go
to LEVEL 1.
4.1.6 If OUTL is set to "0", it means the controller has no output.

4
4.2 Level 2 (PID Level)
press & hold SET key for 5 seconds to enter level 2

5
4.3 Level 3 (INPUT Level)
when LCK=0000, press & hold both SET key and SHIFT ( )key for 5 seconds to
enter level 3

6
4.4 Level 4 (SET Level)
When LCK=1111, press & hold both SET key and SHIFT Key ( )or 5 seconds to
enter LEVEL 4. There are SET 0.1 to SET 9.4 for use.
7
4.4.1 Display

4.4.2 Function of SETs

8
 • When SET8.3=1 (The program controller will initiate the SV value to
be the current PV value). The controller will be more energy efficient and
also decreases the time needed to achieve the desired SV value.
The remaining time left to reach the SV value will be shown in the parameter
“TIMR” since the time of countdown is related to the PV value, not related
to segment setting.
• Please do not operate SET 8.4. Operating SET 8.4 might cause internal
errors in the controller. If SET 8.4 is set to “1”, the controller will enter into
“Single Display” mode. The display will show both the Parameter Value and
the Set Value alternately as shown in the diagrambelow:

To rectify the problem please press the SHIFT key ( ) and change the
setting value to “XXX0”.

4.4.3 Functions of LCK

When LCK=0000, you can enter any LEVEL except for the SET Level to
change parameters.
When LCK=1111, you can enter any LEVEL including SET Level to change
parameters.
When LCK=0100, you can enter only Level 1 and Level 2 to change parameters.
When LCK=0110, you can enter only Level 1 and Level 2 but only Level 1’s
parameters can be changed.

When LCK=0001, you can enter only Level and only SV can be changed.
When LCK=0101, you can not make any changes to the parameters except
for LCK.

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4.5 Program Level (Available only in FPP models)

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4.5.1 This program has 2 sets. Each set contains 8 Segments to choose from.
4.5.2 Terminologies
Pattern A program consists of some steps.
Step A Ramp status + a Soak status.
Ramp status The status with changing SV.
Soak status The status with fixed SV.

4.5.3 Operating
1. KEY function (no changing parameter).
(RUN) To start the program - PRO light starts blinking.
(HOLD) To suspend program - PRO light will stop
blinking but stay lighted.
+ SET(JUMP) To jump to the next segment.
+ SET (RESET) To reset program - PRO light turns off..

2. ALARM function
When ALD1=07 (See p.14~15).
When AL1=2, program ends in Segment 2 and the alarm sounds.
When ALT1 is set at “00.10”(alarm time 10 sec.), the program stays on for
10 seconds before shutting off.

3. END function
This controller does not have END command. If program has less thanm
8 stages per set, set the next stage OUT parameter to zero to end program
at the next stage. When ALD1=17,the program will end in Segment 8 or
16.
4. LINK function
When PTN=1, the porgram only run the first set of 8 Segment.
When PTN=2, the program only run the second set of 8 Segments.
When PTN=0, the program will run all Segments.
(set PTN1 and PTN2 first then set PTN=0)

5. Other function (refer to Level 4)

SET 8.1=1 Program repeat.
SET 8.2=0 No power failure disposal.
SET 8.2=1 With power failure disposal
(In case of a power failure, the controller’s program will
resume at the point where it was interrupted)
SET 8.3=0 Program starts from 0.
SET 8.3=1 Program starts from PV.

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5. Input
5.1 Input Selection (INP1)

The initial factory setting is “K2”.

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6. Alarm
6.1 Alarm Function Selection

Note: the word “INHIBIT” means that alarm does not work at the first time.

13
6.2 Alarm Action Description

14
7. Modification of input “TC” “RTD”(on PC board )
If the controller needs modification from TC or mV to RTD type, please make PAD short on
PC board back as following diagram and changing input selection. On the contrary, modify
from RTD to TC or mV make PAD open.

8. Modification of output “Relay” “SSR” “4~20mA”

Replace the original module on the PC board and modify output type.

9. Modification of output
“HEAT/ALARM” “HEAT/COOL” (on PC board)

15
10. Modification of INPUT 0~1, 0~5, 0~10 and mA
10.1 Hardware Part

0~20mA (INP1=AN4) (R3 use 100Ω, AR5 use 2.4Ω, S3 S5 SHORT)

4~20mA (INP1=AN5) (R3 use 100Ω, AR5 use 2.4Ω, S3 S5 SHORT)
0 ~ 1V (INP1=AN4) (R1 use 2KΩ, AR4 use 100Ω, S1 S4 SHORT)
0 ~ 5V (INP1=AN4) (R2 use 10KΩ, AR4 use 100Ω, S2 S4 SHORT)
1 ~ 5V (INP1=AN5) (R2 use 10KΩ, AR4 use 100Ω, S2 S4 SHORT)
0 ~ 10V (INP1=AN4) (R3 use 22KΩ, AR4 use 100Ω, S3 S4 SHORT)
2 ~ 10V (INP1=AN5) (R3 use 22KΩ, AR4 use 100Ω, S3 S4 SHORT)

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10.2 Software Part (Calibrate input)

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11. Special Function Description
11.1 Level 4 (Set Level)

11.1.1 Second input mode (FP MODEL ONLY )

INP2=0 None
INP2=1 10~50mV / 4~20mA / 1~5V / 2~10V
INP2=2 0~50mV / 0~20mA / 0~5V / 0~10V
*Second input is for Remote SV Function but the FPP model`s SV can only
be controlled by the program so INP2=0 is not applicable.

11.1.2 Output mode

OUTY=0 Single Output
OUTY=1 Double Output
OUTY=2 No output
OUTY=3 Motor Valve
OUTY=4 1 SCR (Single Phase Control)
OUTY=5 3 SCR (Three Phase Control)

11.2 Functions of Ramp & SOAK (Only Applicable for FP MODEL)

11.2.1 RAMP
I. Please set “SET2.1=1”(Display AL3) ”SET4.1=1” (Display ALD3)
II. ALD3=9 (Use RAMP to replace AL3)
III. RAMP menu will be displayed (replaces AL3)

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 11.2.2 SOAK
I.Set ALD1 / ALD2=19
II. AL1 / AL2 will be display

11.2.3 Example
SV=100C˚ RAMP=10.00 (C˚/min) AL1=00.10 min PV=25C˚

11.3 REMOTE SV (For FP MODEL only)

11.3.1 Parts need to be installed inside the controller
11.3.2 Set INP2 to 1 or 2 in SET Level
Inp2=1 Input 10~50mV/4~20mA/0~10V
Inp2=1 Input 0~50mV/10~20mA/0~10V
11.3.3 SET 0.3=0 means local SV
11.3.4 SET 0.3=1 means remote SV from Input 2 channel

11.4 Alarm Time ALT1/ALT2/ALT3 description (FP MODEL ONLY)

1. ALT1=0 Alarm indicator stays blinking
2. ALT1=99.59 Alarm stays on
3. ALT1=00.01 ~ 99.58 Alarm is on delayed timing
(This could be used when operating in an area with
strong magnetic field)

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11.5 Functions of “SETA” (“SETA”has replaced “HYSM” on the old control board.)

11.6 Functions of SET8

11.6.1
SET8.1=0 Program does not rerun itself
SET8.1=1 Program rerun itself (for model FPP)
11.6.2
SET8.2=0 No power failure disposal (for model FPP)
SET8.2=1 Power failure disposal - When power failure occurs, the program
will restart from the point where it was interrupted
11.6.3
SET8.3=0 Program starts at zero in section 1 (for model FPP)
SET8.3=1 Program starts at PV (for model FPP)
11.6.4
SET8.4=0 Do not alter it’s SET value
SET8.4=1 Single display
SET8=0000 Can return double display

11.7 Function SET9

11.7.1
SET9.1=0 Do not alter it’s SET value
SET9.1=1 PV / SV switching
(Do not alter it’s SET value)
11.7.2
SET9.2=0 Closed
SET9.2=1 Timer’s display changed from showing hours and
minutes to show minutes and seconds
11.7.3
SET9.3=0 Closed
SET9.3=1 Transmit SV
11.7.4
SET9.4=0 Closed
SET9.4=1 Transmit PV
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 11.8 Functions of Set 0.1~0.4

11.8.1
SET 0.1=0 Closed
SET 0.1=1 TTL communication, transmit SV’s output
11.8.2
SET 0.2=0 Closed
SET 0.2=1 RATE is displayed in USER”S LEVEL (ALD3=0)
(see Application P.23)
11.8.3
SET0.3=0 Closed
SET0.3=1 Remote SV
11.8.4
SET0.4=0 Motor Valve closes Point “b” outputs
SET0.4=1 Motor Valve closes Point “a” outputs (Don’t care)

11.9 WAIT at INPUT Level

WAIT=0 means “no waiting”
WAIT≠0 means “waiting”

12. Control Panel Opening & Outline Dimensions

12.1 Diagrams (Units: mm)

21
12.2 Outline Dimensions (Units: mm)

22
Application
App1. TTL communication SV output & RATE functions
ÿ Open RATE function (use for slave)
11.10 Open Rate SET0.2=1
11.11 Open AL3 SET2.1=1
11.12 Open ALD3 SET4.1=1
11.13 ALD3=0 at INPUT Level
11.14 Slave SV = (RATE÷9999)_master SV

ÿ Example:

23
App2. Single Phase Control (for SCR module)
ÿ Available Models: FP900 / FPP900, FP700 / FPP700
ÿ Data Change OUTY=4
CLO1=0 CHO1=4500 Use for resistance load
CLO1=0 CHO1=4000 Use for inductor load

24
App3. Single Phase Control (for TRIAC module)
ÿ Available Models: FP900 / FPP900, FP700 / FPP700
ÿ Data Change OUTY=4
CLO1=0 CHO1=4500 Use for resistance load
CLO1=0 CHO1=4000 Use for inductor load

25
App4. Three Phase Control
ÿ Available Models: FP900 / FPP900
ÿ Data Change OUTY=5
CLO1=0 CHO1=4500 Use for resistance load only

26
App5. Single Phase Zero Control
ÿ Available Models: FP900 / FPP900, FP700 / FPP700, FP400 / FPP400
ÿ Data Change OUTY=0
CYT1=1

27
App6. Three Phase Zero Control
ÿ Available Models: FP900 / FPP900
ÿ Data Change OUTY=0
CYT1=1

28
App7. Motor Valve Control
ÿ Available Models: FP900 / FPP900, FP700 / FPP700, FP800 / FPP800,
FP600 / FPP600, FP400 / FPP400
ÿ Data Change OUTY=3
CYT1=1 ~ 100sec.
( Manufacturing default setting - “5 sec.”)
RUCY=5 ~ 200 sec.
1. CYT1 is the cycle time of Open / Close
2. RUCY is the running time of motor valve 0 ~ 100%

App8. RS485 Communication

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App9. RS232 Communication

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 Electrical Wiring Connection Diagram Examples
FP400-101000 FP400-501000 FP400-701000
85~285VAC 85~285VAC 85~285VAC
15~50VDC 15~50VDC 15~50VDC
1 L N 6 1 L N 6 1 L N 6
OUT2 RD
DX- 11 AL 1 (mA, V) OUT2 G1 11 (mA, V) RD
DX- 11 AL 1 (mA, V)
2 7 2 7 2 7
B B B
SD 12 TR3 K1 12 SD 12 TR3
3 AL1 DX+ 8 3 AL1
8 3 CLOSED DX+ 8
OUT1 SG 13 COMM B OUT1 G2 13 B SG 13 COMM B
4 9 4 9 4 OPEN 9
14 AL2 K2 14 14 AL2
5 A
10 5 A
10 5 COM
A
10

FP800-101000
FP600-101000
FP700-101000 FP700-502000 85~285VAC COM
1 15~50VDC 11
L

85~285VAC
RD COM
85~285VAC COM
2 N
AL2
NO
12
1 15~50VDC DX- 15 8 1 15~50VDC 15 G1 8 NO
RSP
L L 3 13
COMM

NC
SD
2 N
DX+ 16 AL2
NO
9 2 N 16 AL2
NO
9
OUT2 OUT2 RD
RSP RSP 4 NC AL1 14

RSP
DX-
3 SG 17 10 3 17 G2 10

COMM
NC NC
SD
(mA, V) (mA, V) 5 COM DX+ 15
4 18 11 4 18 11 OUT2
TRS

AL1 AL1
NO
B
NO
B 6 SG 16
5 19 12 5 19 12 (mA, V)
OUT1 OUT1
B B 7 AL3
17
6 NC 20 13 6 NC 20 13 B

PROT
NO
8 18
OUT1
7 COM 21 A
14 7 21 A
14 B
9 NC 19
10 COM
A
20

FP700-702000
FP700-701000 FP700-802000 FP600-702000
85~285VAC COM
1 15~50VDC 11
85~285VAC 85~285VAC L
RD COM COM
1 15~50VDC DX- 15 8 1 15~50VDC 15 G1 8 2 N
AL2
NO
12
L L
COMM

SD RSP
2 N
DX+ 16 AL2
NO
9 2 N 16 K1
AL2
NO
9 3 NO
NC 13
OUT2
RSP RSP
3 17 10 3 17 G2 10 RD
SG 4 NC AL1 14

RSP
NC NC DX-

COMM
(mA, V) (mA, V) SD
4 CLOSE 18 11 4 18 K2 11 5 15
TRS

AL1 COM DX+

B B
NO
5 OPEN 19 12 5 19 12 6 SG 16
OUT1
B B (mA, V)
6 20 13 6 NC 20 13 7 CLOSE 17
PROT

B
7 COM 21 A
14 7 COM 21 A
14 8 OPEN 18
B
9 19
10 COM
A
20

FP900-101000 FP900-602000 FP900-802000

85~285VAC NC 85~285VAC NC
85~285VAC NC
RD
1 15~50VDC DX- 21 11 1 15~50VDC 21 RG1 11 1 15~50VDC 21 G1 11
L L L
COMM

SD
2 N
DX+ 22 AL2
NO
12 2 N 22 AL2
NO
12 2 N 22 K1
AL2
NO
12
NO NO NO
3 SG 23 COM 13 3 23 RG2 COM 13 3 23 G2 COM 13
RD RD RD
4 NC AL1 24 DX- 14 4 NC AL1 24 DX- 14 4 NC AL1 24 K2 DX- 14
COMM

COMM
COMM
RSP

RSP
RSP

SD SD SD
5 25 15 5 25 TG1 15 5 25 15
PROT

COM DX+ COM DX+ COM DX+

OUT2 OUT2 OUT2
6 26 SG 16 6 26 SG 16 6 26 SG 16
(mA, V) (mA, V) (mA, V)
7 AL3
27 17 7 AL3
27 TG2 17 7 AL3
27 17
B B B
NO NO NO
8 28 18 8 28 18 8 28 18
OUT1 OUT1 OUT1
B B B
9 29 19 9 29 19 9 29 19
PROT

NC NC NC
TRS

10 COM 30 A
20 10 COM 30 A
20 10 COM 30 A
20

FP900-502000 FP900-702000 FP900-902000

85~285VAC 85~285VAC NC
85~285VAC NC
RD
1 15~50VDC 21 G1 NC
11 1 15~50VDC DX- 21 11 1 15~50VDC 21 G1 11
L L
COMM

L
SD
2 N 22 AL2
NO
12 2 N
DX+ 22 AL2
NO
12 2 N 22 K1
AL2
NO
12
NO NO
3 NO
23 G2
COM 13 3 SG 23 COM 13 3 23 G2 COM 13
RD RD
4 NC AL1 24 RD
DX- 14 4 NC AL1 24 DX- 14 4 NC AL1 24 K2 DX- 14
COMM

COMM
COMM

RSP

RSP

SD SD
RSP

SD 5 25 15 5 25 G3 15
5 COM 25 DX+ 15 COM DX+ COM
OUT2
DX+
OUT2

6 26 SG 16 6 26 SG 16 6 26 K2 SG 16
(mA, V) (mA, V) (mA, V)
7 27 17 7 CLOSE 27 17 7 AL3
27 17
AL3 B B
B
NO
8 NO
28 18 8 OPEN 28 18 8 28 18
OUT1 OUT1
B B B
9 29 19 9 29 19 9 29 19
PROT

NC
PROT

TRS

NC

10 COM 30 20 10 COM 30 A
20 10 COM 30 A
20
A