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ISOLATION (LOTO) / PROCEDURE

Date:
CRUDE OIL TRANSFER COOLER TRAIN 1
Location
Job (Isolation) Description: ISOLATION OF CRUDE OIL TRANSFER COOLER TRAIN 1 FOR MANUAL VALVES REPLACEMENT
Equipment Name: CRUDE OIL TRANSFER COOLER #1
Tag No.
Isolation Device: MANUAL VALVES
Ref. Drawing #
Prepared By

Approved to Progress Name: Sign: Date:

ICC #
SPADE/BLIN
D LOCATION
POINT ID STEPS EQUIPMENT ID DESCRIPTION TYPE/METHOD ISOLATION STATE ON
RESPONSIBILITY
MARKED-UP
P&ID
PREPARATION
1 N/A OBTAIN REQUIRED PERMITS AND APPROVAL N/A NA N/A OPERATIONS
2 N/A PREPARE ISOLATION TAGS, ISOLATION LOCK SETS, ISOLATION CONTROL POINT (LOCKBOX) N/A NA N/A OPERATIONS
3 N/A ENSURE THE COTP #10 AND #11 HAS BEEN STOPPED

ISOLATION

1 RETURN ICC 4338 ON LTI TO IN PLACE, THEN PERFORM DEISOLATION

N/A N/A N/A OPERATIONS
1 2 SDV-62312-1 CLOSE AND DISCONNECT AIR SUPPLY TO SDV FROM THE COTPs TO THE COTC #1
M/LOCK CLOSED (I) N/A OPERATIONS
2 3 SDV-62312-2 CLOSE AND DISCONNECT AIR SUPPLY TO SDV FROM THE COTC #2 TO CRUDE STORAGE TANK
M/LOCK CLOSED (I) N/A OPERATIONS
3 4 L-623-187 CLOSE 12" BALL VALVE DOWNSTREAM LV-62309-1
M/LOCK CLOSED (I) N/A OPERATIONS
4 5 L-623-188 CONFIRM THAT 10" GATE VALVE ON LV-62309-1 BYPASS IS CLOSE THEN LOCK AND TAG
M/LOCK CLOSED (I) N/A OPERATIONS
5 6 L-623-168 CLOSE 12" BALL VALVE ON THE COMMON OUTLET OF THE CRUDE OIL TRANSFER PUMPS
M/LOCK CLOSED (I) N/A OPERATIONS
6 7 L-623-169 CONFIRM THAT 12" GATE VALVE ON THE COMMON OUTLET OF THE CRUDE OIL TRANSFER PUMPS BYPASS IS CLOSE, THEN LOCK AND TAG
M/LOCK CLOSED (I) N/A OPERATIONS
7 8 L-623-173 CLOSE 8" BALL VALVE ON THE CRUDE OIL TRANSFER PUMPS RECYCLE LINE
M/LOCK CLOSED (I) N/A OPERATIONS
8 9 L-623-174 CONFIRM THAT 6" GATE VALVE ON THE CRUDE OIL TRANSFER PUMPS RECYCLE LINE BYPASS IS CLOSE, THEN LOCK AND TAG
M/LOCK CLOSED (I) N/A OPERATIONS
9 10 1PBA-62310 RACK OUT AND LOCK BREAKER FOR CRUDE OIL TRANFER PUMP 10
E/LOCK OPEN (I) N/A ELECTRICAL
10 11 1PBA-62311 RACK OUT AND LOCK BREAKER FOR CRUDE OIL TRANFER PUMP 11
E/LOCK OPEN (I) N/A ELECTRICAL
INITIAL DRAINING OF COOLER

11 1 BDV 62312-3 OPEN BDV ON COTC OIL SIDE AND TO DRAIN COOLER AND THEN CLOSE THEREAFTER
TAG CLOSED (I) N/A OPERATIONS
12 2 L-623-192 OPEN MANUAL VALVE TO CLOSED DRAIN, DOWNSTREAM OF BDV TO DRAIN THEN CLOSE AFTER DRAINING
M/LOCK CLOSED (I) N/A OPERATIONS
13 3 L-623-194 OPEN 1" GLOBE VALVE ON COTC OIL SIDE INLET DRAIN LINE TO HAZARDOUS OPEN DRAIN TO CONFIRM ZERO LIQUID AND THEN CLOSE THEREAFTER
TAG CLOSED (I) N/A OPERATIONS
14 4 GZVC OPEN 3/4" DRAIN VALVE ON THE SIDE INLET T-STRAINER TO DRAIN TO CONFIRM ZERO ENERGY
M/LOCK CLOSED (I) N/A OPERATIONS
BLIND SWINGING

1 BLD 1 SWING BLIND 1

TAG CLOSED (I) FMS
2 BLD 2 SWING BLIND 2
TAG CLOSED (I) FMS
FLUSHING OF OIL SIDE

1 L-623-189 REMOVE FLANGE FROM 2" VALVE L-623-189 ON THE OIL OUTLET OF THE COOLER FOR FLUSHING (INLET), THEN COMMENCE FLUSH TO CLOSE DRAIN
FMS
REMOVE FLANGE FROM 2" PIPE IMMEDIATELY AFTER THE COTC INLET SDV-62312-1 AND THEN HOOKUP CONNECTOR FOR FLUSHING (OUTLET) TO CHECK FOR
2 CLEANLINESS FMS
FINAL DRAINING OF COOLER

1 L-623-194 OPEN COTC OIL INLET TO OPEN DRAIN LINE TO CONFIRM ZERO LIQUID AND THEN CLOSE THEREAFTER
TAG CLOSED (I) N/A OPERATIONS
FLUSHING OF WATER SIDE

1 TG-62312-2 DISCONNECT TG FROM THE THERMOWELL AND HOOK UP HOSE FOR FLUSHING
FMS
2 TG-62312-3 DISCONNECT TG FROM THE THERMOWELL AND HOOK UP HOSE FOR FLUSHING
FMS
ZERO ENERGY DEMONSTRATION
1 1" GZVC (L-623-194) OPEN 1" OIL SIDE MANUAL VALVE TO ATMOSPHERE TO DEMONSTRATE ZERO ENERGY AND CLOSE THEREAFTER
TAG CLOSED (I) N/A OPERATIONS
15 2 3/4" NJTG OPEN 3/4" BLEED VALVE UPSTREAM OF PSV-62312-2 ON THE WATER SIDE TO ATMOSPHERE TO DEMONSTRATE ZERO ENERGY AND CLOSE
TAG CLOSED (I) N/A OPERATIONS