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Foreword Foreword: Warnings, Cautions and Notes Caution
Foreword Foreword: Warnings, Cautions and Notes Caution
FOREWORD
This handbook contains information on the Triumph America and Speedmaster motorcycles.
Always store this owner's handbook with the motorcycle.
1
Foreword
2
Foreword
Owner's Handbook
Thank you for choosing a Triumph Warning
motorcycle. This motorcycle is the product of
Triumph's use of proven engineering, This owner's handbook, and all other
exhaustive testing, and continuous striving for instructions that are supplied with your
superior reliability, safety and performance. motorcycle, should be considered a
permanent part of your motorcycle and
Please read this owner's handbook before
should remain with it even if your
riding in order to become thoroughly familiar
motorcycle is subsequently sold.
with the correct operation of your
motorcycle's controls, its features, capabilities All riders must read this owner's handbook
and limitations. and all other instructions which are
supplied with your motorcycle, before
This handbook includes safe riding tips, but
riding, in order to become thoroughly
does not contain all the techniques and skills
familiar with the correct operation of your
necessary to ride a motorcycle safely.
motorcycle's controls, its features,
Triumph strongly recommends that all riders
capabilities and limitations.
undertake the necessary training to ensure
safe operation of this motorcycle. Do not lend your motorcycle to others as
riding when not familiar with your
This handbook is also available from your
motorcycle's controls, features, capabilities
local dealer in:
and limitations can lead to an accident.
• Dutch;
• French; Talk to Triumph
• German; Our relationship with you does not end with
• Italian; the purchase of your Triumph. Your feedback
• Japanese; on the buying and ownership experience is
• Spanish; very important in helping us develop our
products and services for you. Please help us
• Swedish.
by ensuring your dealership has your E-mail
address and registers this with us. You will
then receive an online customer satisfaction
survey invitation to your E-mail address
where you can give us this feedback.
Your Triumph Team.
3
Foreword
Information
The information contained in this publication is based on the latest information available at the
time of printing. Triumph reserves the right to make changes at any time without prior notice, or
obligation.
Not to be reproduced wholly or in part without the written permission of Triumph Motorcycles
Limited.
© Copyright 07.2010 Triumph Motorcycles Limited, Hinckley, Leicestershire, England.
Publication part number 3856501 issue 4.
Table of Contents
This handbook contains a number of different sections. The table of contents below will help
you find the beginning of each section where, in the case of the major sections, a further table
of contents will help you find the specific subject required.
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Warning Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Parts Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Serial Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
How to Ride the Motorcycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Accessories, Loading and Passengers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Maintenance and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
4
Foreword - Safety First
Warning Warning
This motorcycle is designed for on-road PETROL IS HIGHLY FLAMMABLE:
use only. It is not suitable for off-road use. Always turn off the engine when refuelling.
Off-road operation could lead to loss of Do not refuel or open the fuel filler cap
control of the motorcycle resulting in an while smoking or in the vicinity of any
accident causing injury or loss of life. open (naked) flame.
Take care not to spill any petrol on the
engine, exhaust pipes or silencers when
Warning refuelling.
If petrol is swallowed, inhaled or allowed to
This motorcycle is not designed to tow a
get into the eyes, seek immediate medical
trailer or be fitted with a sidecar. Fitting a
attention.
sidecar and/or a trailer may result in loss of
control and an accident. Spillage on the skin should be immediately
washed off with soap and water and
clothing contaminated with petrol should
immediately be removed.
Warning Burns and other serious skin conditions
This motorcycle is designed for use as a may result from contact with petrol.
two-wheeled vehicle capable of carrying a
rider on his/her own, or a rider and one
passenger (subject to a passenger seat Warning
being fitted).
The total weight of the rider, and any Never start your engine or let it run for any
passenger, accessories and luggage must length of time in a closed area. The
not exceed the maximum load limit of exhaust fumes are poisonous and may
200 kg (440 lbs). cause loss of consciousness and death
within a short time. Always operate your
motorcycle in the open-air or in an area
with adequate ventilation.
5
Foreword - Safety First
Riding
Warning
Warning This Triumph motorcycle should be
operated within the legal speed limits for
Never ride the motorcycle when fatigued
the particular road travelled.
or under the influence of alcohol or other
drugs. Operating a motorcycle at high speeds can
be potentially dangerous since the time
Riding when under the influence of alcohol
available to react to given traffic situations
or other drugs is illegal.
is greatly reduced as road speed increases.
Riding when fatigued or under the
Always reduce speed in potentially
influence of alcohol or other drugs reduces
hazardous driving conditions such as bad
the rider's ability to maintain control of the
weather or heavy traffic.
motorcycle and may lead to loss of control
and an accident.
Warning
Warning Continually observe and react to changes
in road surface, traffic and wind conditions.
All riders must be licenced to operate the
All two-wheeled vehicles are subject to
motorcycle. Operation of the motorcycle
external forces which may cause an
without a licence is illegal and could lead to
accident. These forces include but are not
prosecution.
limited to:
Operation of the motorcycle without
• Wind draft from passing vehicles;
formal training in the correct riding
techniques that are necessary to become • Potholes, uneven or damaged
licenced is dangerous and may lead to loss road surfaces;
of motorcycle control and an accident. • Bad weather;
• Rider error.
Always operate the motorcycle at
Warning moderate speed and away from heavy
traffic until you have become thoroughly
Always ride defensively and wear the familiar with its handling and operating
protective equipment mentioned characteristics. Never exceed the legal
elsewhere in this foreword. Remember, in speed limit.
an accident, a motorcycle does not give the
same impact protection as a car.
6
Foreword - Safety First
Warning Warning
When riding the motorcycle, both rider The rider must maintain control of the
and passenger must always wear a vehicle by keeping hands on the
motorcycle helmet, eye protection, gloves, handlebars at all times.
boots, trousers (close fitting around the The handling and stability of a motorcycle
knee and ankle) and a brightly coloured will be adversely affected if the rider
jacket. Brightly coloured clothing will removes his hands from the handlebars,
considerably increase a rider's (or resulting in loss of control or an accident.
passenger's) visibility to other operators of
road vehicles. Although full protection is
not possible, wearing correct protective
clothing can reduce the risk of injury when Warning
riding. Footrests provided must always be used by
rider and passenger during operation of
the vehicle.
Warning By using the footrests, both rider and
passenger will reduce the risk of
A helmet is one of the most important
inadvertent contact with any motorcycle
pieces of riding gear as it offers protection components and will also reduce the risk of
against head injuries. You and your
injury from entrapment of clothing.
passenger's helmet should be carefully
chosen and should fit you or your
passenger's head comfortably and
securely. A brightly coloured helmet will
increase a rider's (or passenger's) visibility
to other operators of road vehicles.
An open face helmet offers some
protection in an accident though a full face
helmet will offer more.
Always wear a visor or approved goggles
to help vision and to protect your eyes.
7
Foreword - Safety First
Warning Warning
Always turn off the engine and remove the Owners should be aware that the only
ignition key before leaving the motorcycle approved parts, accessories and
unattended. By removing the key, the risk conversions for any Triumph motorcycle
of use of the motorcycle by unauthorised are those which carry official Triumph
or untrained persons is reduced. approval and are fitted to the motorcycle
When parking the motorcycle, always by an authorised dealer.
remember the following: In particular, it is extremely hazardous to fit
The engine and exhaust system will be hot or replace parts or accessories whose fitting
after riding. DO NOT park where requires the dismantling of, or addition to,
pedestrians, animals and/or children are either the electrical or fuel systems and any
likely to touch the motorcycle. such modification could cause a safety
hazard.
Do not park on soft ground or on a steeply
inclined surface. Parking under these The fitting of any non-approved parts,
conditions may cause the motorcycle to fall accessories or conversions may adversely
over. affect the handling, stability or other aspect
of the motorcycle operation that may result
For further details, please refer to the 'How
in an accident causing injury or death.
to Ride the Motorcycle' section of this
owner's handbook.
Triumph does not accept any liability
whatsoever for defects caused by the fitting
of non-approved parts, accessories or
conversions or the fitting of any approved
parts, accessories or conversions by
non-approved personnel.
8
Foreword - Safety First
Maintenance/Equipment
Warning
Warning Ensure all equipment that is required by
law is installed and functioning correctly.
Consult your authorised Triumph dealer
whenever there is doubt as to the correct The removal or alteration of the
or safe operation of this Triumph motorcycle’s lights, silencers, emission or
motorcycle. noise control systems can violate the law.
Remember that continued operation of an Incorrect or improper modification may
incorrectly performing motorcycle may adversely affect the handling, stability or
aggravate a fault and may also other aspect of the motorcycle operation,
compromise safety. which may result in an accident causing
injury or death.
Warning
Warning
Use of a motorcycle with bank angle
indicators worn beyond the maximum If the motorcycle is involved in an accident,
limit (when 10 mm or more of the collision or fall, it must be taken to an
radiused tip of either front footrest is worn authorised Triumph dealer for inspection
away) will allow the motorcycle to be and repair. Any accident can cause
banked to an unsafe angle. damage to the motorcycle that, if not
correctly repaired, may cause a second
Banking to an unsafe angle may cause
accident that may result in injury or death.
instability, loss of control and an accident
causing injury or death.
9
Warning Labels
WARNING LABELS
cghw
10
Warning Label Locations - America and Speedmaster
(continued)
5
4
3
2
cghx N
1
Gear Position
(page 40)
11
Parts Identification
PARTS IDENTIFICATION
1 2 11 10 5 3
8 9 4 7 6 15 16 12 13 14
cghx_1
12
Parts Identification
PARTS IDENTIFICATION
24 17 23
18 25 22 21 20 19
cghw_1
13
Parts Identification
1 2 3 4 5 6 7 8 9
12 11 10
T9080006USA
14
Serial Numbers
SERIAL NUMBERS
1
1
ccil
cebr
1. Engine serial number
1. VIN number stamping The engine serial number is stamped on the
crankcase, immediately above the drive chain
sprocket cover.
Record the vehicle identification number in
the space below.
15
Serial Numbers
16
General Information
GENERAL INFORMATION
Table of Contents
Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
America and Speedmaster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Speedometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Odometer/Trip Meter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Trip Meter Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Clock Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Tachometer (Speedmaster only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Warning Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Direction Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
High Beam. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Neutral . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Engine Management System Malfunction Indicator Light . . . . . . . . . . . . . . . . . . . . . . . . 22
Low Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Low Oil Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Ignition Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Switch Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Switch Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Ignition Switch Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Steering Lock Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Steering Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Right Handlebar Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Engine Stop Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Starter Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Left Handlebar Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Headlight Dip Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Direction Indicator Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Horn Button. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
17
General Information
18
General Information
Instruments
America and Speedmaster
4
1
11
3
10 2
5
6
9
8 7
cekv
19
General Information
Speedometer
The speedometer indicates the road speed of Warning
the motorcycle.
Do not attempt to switch between
odometer and trip meter display modes or
Odometer/Trip Meter reset the trip meter with the motorcycle in
motion as this may lead to loss of
motorcycle control and an accident.
20
General Information
Caution
Never allow engine rpm to enter the 'red
zone' as severe engine damage may result.
21
General Information
Warning Lights
Direction Indicators
Warning
When the direction indicators are Reduce speed and do not continue to ride
switched on, the direction indicator for longer than is necessary with the
warning light will flash on and off at the same malfunction indicator light illuminated. The
speed. fault may adversely affect engine
performance, exhaust emissions and fuel
High Beam consumption. Reduced engine
When the headlights are switched performance could cause a dangerous
on and the headlight dip switch is riding condition, leading to loss of control
set to 'high beam', the high beam warning and an accident. Contact an authorised
light will illuminate. Triumph dealer as soon as possible to have
the fault checked and rectified.
Neutral
Note:
The neutral warning light indicates
when the transmission is in neutral • If the malfunction indicator light
(no gear selected). The warning light will flashes when the ignition is
illuminate when the transmission is in neutral switched on, contact an authorised
with the ignition switch in the ON position. Triumph dealer as soon as possible
to have the situation rectified. In
Engine Management these circumstances the engine
System Malfunction will not start.
Indicator Light
Low Fuel
The malfunction indicator light for the engine
management system illuminates when the The low fuel indicator will
ignition is switched on (to indicate that it is illuminate when there is
working) but should not become illuminated approximately 3.5 litres of fuel remaining in
when the engine is running. the tank.
If the malfunction indicator light becomes
illuminated when the engine is running, this
indicates that a fault has occurred in one or
more of the systems controlled by the engine
management system. In such circumstances,
the engine management system will switch to
'limp-home' mode so that the journey may
be completed, if the fault is not so severe that
the engine will not run.
22
General Information
Caution
Do not store the spare key with the
motorcycle as this will reduce all aspects of
security.
23
General Information
1 Warning
T908011
24
General Information
cebr
T908012
25
General Information
Starter Button
The starter button operates the
electric starter. For the starter to
operate, the clutch lever must be pulled to
2 the handlebar.
cbmj1 4
Note:
1. Engine stop switch
2. RUN position • Even if the clutch lever is pulled to
3. STOP position the handlebar, the starter will not
4. Starter button operate if the side stand is down
and a gear is engaged.
Engine Stop Switch • Light switches are no longer fitted
In addition to the ignition switch to any Triumph model. Instead, the
being turned to the ON position, head and tail lights automatically
the engine stop switch must be in the RUN come on when the ignition is in
position for the motorcycle to operate. the ON position.
The engine stop switch is for emergency use.
If an emergency arises which requires the
engine to be stopped, move the engine stop
switch to the STOP position.
Note:
• Although the engine stop switch
stops the engine, it does not turn
off all the electrical circuits.
Ordinarily, the ignition switch
should be used to stop the engine.
26
General Information
2
3
cbmk
1
1. Headlight dip switch
cbmi
2. Direction indicator switch
3. Horn button
1. Lever adjuster wheel
Headlight Dip Switch An adjuster is fitted to the front brake and
High or low beam can be selected clutch levers on both models. The adjusters
with the headlight dip switch. To allow the distance from the handlebar to the
select high beam, push the switch forward. To lever to be changed to one of four positions,
select low beam, push the switch rearwards. to suit the span of the operator's hands.
When the high beam is turned on, the high To adjust a lever, push the lever forward and
beam warning light will illuminate. turn the adjuster wheel to align one of the
numbered positions with the triangular mark
Direction Indicator Switch on the lever pivot (seen aligned with
When the indicator switch is position 4 above).
pushed to the left or the right and The distance from the hand grip to the
released, the corresponding indicator flashes. released lever is shortest when set to number
To turn off the indicators, push and release four and longest when set to number one.
the button in the centre of the switch.
Horn Button
When the horn button is pushed,
with the ignition switch turned to
the ON position, the horn will sound.
27
General Information
Fuel
Warning
P
Do not attempt to adjust the levers with the
motorcycle in motion as this may lead to
loss of control and an accident. Fuel Grade
After adjusting the levers, operate the Your Triumph engine is designed to use
motorcycle in an area free from traffic to unleaded fuel and will give optimum
gain familiarity with the new lever settings. performance if the correct grade of fuel is
Do not loan your motorcycle to anyone as used. Always use unleaded fuel with an
they may change the lever settings from octane rating of 91 RON minimum.
the one you are familiar with possibly
causing loss of control or an accident.
Caution
In many countries, the exhaust systems for
these models are fitted with catalytic
converters to help reduce exhaust emission
levels. The catalytic converters can be
permanently damaged if the motorcycle is
allowed to run out of fuel or if the fuel level
is allowed to get very low. Always ensure
you have adequate fuel for your journey.
Caution
The use of leaded petrol is illegal in some
countries, states or territories. Use of
leaded fuel will damage the catalytic
converter.
28
General Information
Warning
To help reduce hazards associated with 1
fuel handling, always observe the following
fuel safety instructions:
Petrol (fuel) is highly flammable and can be
explosive under certain conditions. When
refuelling, turn the ignition switch to the
OFF position. N
Do not smoke.
Do not use a mobile telephone.
Make sure the refuelling area is well
T9080006USA1
ventilated and free from any source of
1. Fuel tank cap
flame or sparks. This includes any
appliance with a pilot light. To open the fuel tank cap, rotate the cap
anti-clockwise and lift clear of the tank filler
Never fill the tank such that the fuel level
neck. To close the cap, align the cap to the
rises into the filler neck. Heat from sunlight
tank filler neck and rotate the cap clockwise
or other sources may cause the fuel to
until the cap seals against the filler neck. In
expand and overflow creating a fire
the fully closed position, a ratchet mechanism
hazard.
prevents over-tightening of the cap by
After refuelling always check that the fuel allowing the outer part of the cap to turn
filler cap is correctly closed. independently of the internal part.
Because petrol (fuel) is highly flammable,
any fuel leak or spillage, or any failure to
observe the safety advice given above will
lead to a fire hazard which could cause
damage to property, injury to persons or
death.
29
General Information
1. Fuel level
2. Filler neck
3. Air space
30
General Information
Seat
cgib
2
1. Seat
2. Fastener
3. Lock release
31
General Information
Warning
The motorcycle is fitted with an interlock
system to prevent it from being ridden
with the side stand in the down position.
Never attempt to ride with the side stand
down or interfere with the interlock
mechanism as this will cause a dangerous
riding condition leading to loss of
motorcycle control and an accident.
32
General Information
cgia
33
General Information
34
General Information
35
General Information
36
How to Ride the Motorcycle
Table of Contents
To Stop the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
To Start the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Moving Off/Changing Gears. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Considerations for High-Speed Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Luggage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Tyres. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Electrical Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
37
How to Ride the Motorcycle
3
4
1 N
5
2
1. Engine stop switch To Start the Engine
2. Starter button
• Release the steering lock.
3. Neutral indicator light
4. Choke • Check that the engine stop switch is
5. Ignition switch in the RUN position.
• Insert the ignition key and turn the
ignition switch to the ON position.
To Stop the Engine
• Ensure that the transmission is in
• Close the throttle completely.
neutral.
• Select neutral.
• Pull the clutch lever fully into the
• Turn the ignition switch off. handlebar.
• Select first gear. • If the engine is cold, pull out the
• Support the motorcycle on a firm choke, noting the following: Above
and level surface with the side stand. 25°C air temperature, pull out the
• Withdraw the ignition key from the choke to the first position. Below
ignition switch. 25°C air temperature, pull out the
• Engage the steering lock (see choke fully.
page 25). • If the engine is partly warm, pull out
the choke to the first position.
• Leaving the throttle completely
Caution closed, push the starter button until
The engine should normally be stopped by the engine starts.
turning the ignition switch to the OFF • Release the clutch lever slowly.
position. The engine stop switch is for • During warm-up, gradually push the
emergency use only. Do not leave the choke in a little at a time as
ignition switched on with the engine necessary to prevent the engine
stopped. Electrical damage may result. from racing or stalling.
38
How to Ride the Motorcycle
Caution
Do not operate the starter continuously for
more than 5 seconds as the starter motor
will overheat and battery power will drop.
Wait 15 seconds between each operation
of the starter to allow for cooling and
recovery of battery power.
39
How to Ride the Motorcycle
Note:
cghy
40
How to Ride the Motorcycle
Braking
Warning
1 WHEN BRAKING, OBSERVE THE
FOLLOWING:
Close the throttle completely, leaving the
clutch engaged to allow the engine to help
slow down the motorcycle.
Change down one gear at a time such that
the transmission is in first gear when the
motorcycle comes to a complete stop.
When stopping, always apply both brakes
at the same time. Normally the front brake
should be applied a little more than the
rear.
Change down or fully disengage the clutch
as necessary to keep the engine from
stalling.
2
Never lock the brakes, as this may cause
loss of control of the motorcycle and an
accident.
Warning
T908025_2 For emergency braking, disregard down
1. Front brake lever changing, and concentrate on applying the
2. Rear brake pedal front and rear brakes as hard as possible
without skidding. Riders should practice
emergency braking in a traffic-free area.
Triumph strongly recommend that all
riders take a course of instruction which
includes advice on safe brake operation.
Incorrect brake technique could result in
loss of control and an accident.
41
How to Ride the Motorcycle
Warning Warning
For your safety, always exercise extreme When descending a long, steep gradient,
caution when braking, accelerating or use engine braking by down changing and
turning as any incautious action can cause use the brakes intermittently. Continuous
loss of control and an accident. brake application can overheat the brakes
Independent use of the front or rear brakes and reduce their effectiveness.
reduces overall braking performance. Riding with your foot on the brake pedal
Extreme braking may cause either wheel or your hands on the brake lever may
to lock, reducing control of the motorcycle actuate the brake light, giving a false
and causing an accident. indication to other drivers. It may also
When possible, reduce speed or brake overheat the brake, reducing braking
before entering a turn as closing the effectiveness.
throttle or braking in mid-turn may cause Do not coast with the engine switched off,
wheel slip leading to loss of control and an and do not tow the motorcycle. The
accident. transmission is pressure-lubricated only
When riding in wet or rainy conditions, or when the engine is running. Inadequate
on loose surfaces, the ability to manoeuvre lubrication may cause damage or seizure
and stop will be reduced. All of your of the transmission which can lead to
actions should be smooth under these sudden loss of motorcycle control and an
conditions. Sudden acceleration, braking or accident.
turning may cause loss of control and an
accident.
42
How to Ride the Motorcycle
Parking
Warning
Do not park on a soft or on a steeply
inclined surface. Parking under these
conditions may cause the motorcycle to fall
over causing damage to property and
personal injury.
Warning
Petrol is extremely flammable and can be
explosive under certain conditions. If
parking inside a garage or other structure,
be sure it is well ventilated and the
Select neutral and turn the ignition switch to motorcycle is not close to any source of
the OFF position. flame or sparks. This includes any
Lock the steering to help prevent theft. appliance with a pilot light.
Always park on a firm, level surface to Failure to follow the above advice may
prevent the motorcycle from falling. cause a fire resulting in damage to
When parking on a hill, always park facing property or personal injury.
uphill to prevent the motorcycle from rolling
off the stand.
On a lateral (sideways) incline, always park Warning
such that the incline naturally pushes the
motorcycle towards the side stand. The engine and exhaust system will be hot
Do not park on a lateral (sideways) incline of after riding. DO NOT park where
greater than 6° and never park facing pedestrians and children are likely to touch
downhill. the motorcycle.
Touching any part of the engine or exhaust
Note:
system when hot may cause unprotected
• When parking near traffic at night, skin to become burnt.
or when parking in a location
where parking lights are required
by law, leave the tail, licence plate
and position lights on by turning
the ignition switch to P (PARK).
• Do not leave the switch in the P
position for long periods as this will
discharge the battery.
43
How to Ride the Motorcycle
Considerations for
High-Speed Operation Warning
The handling characteristics of a
Warning motorcycle at high speed may vary from
those you are familiar with at legal road
This Triumph motorcycle should be speeds. Do not attempt high-speed
operated within the legal speed limits for operation unless you have received
the particular road travelled. Operating a sufficient training and have the required
motorcycle at high speeds can be skills as a serious accident may result from
potentially dangerous since the time incorrect operation.
available to react to given traffic situations
is greatly reduced as road speed increases.
Always reduce speed in consideration of
weather and traffic conditions. Warning
The items listed are extremely important
and must never be neglected. A problem
Warning which may not be noticed at normal
operating speeds may be greatly
Only operate this Triumph motorcycle at exaggerated at high speeds.
high speed in closed-course on-road
competition or on closed-course racetracks. General
High-speed operation should only then be
Ensure the motorcycle has been maintained
attempted by riders who have been
according to the scheduled maintenance
instructed in the techniques necessary for
chart.
high-speed riding and are familiar with the
motorcycle's characteristics in all Steering
conditions.
Check that the handlebar turns smoothly
High-speed operation in any other
without excessive free play or tight spots.
circumstances is dangerous and will lead to
Ensure that the control cables do not restrict
loss of motorcycle control and an accident. the steering in any way.
Luggage
Make certain that any luggage containers are
closed, locked and securely fitted to the
motorcycle.
44
How to Ride the Motorcycle
Fuel
Have sufficient fuel for the higher
consumption experienced during high-speed
operation.
Caution
The exhaust system is fitted with a catalytic
converter to help reduce exhaust emission
levels. The catalytic converter can be
permanently damaged if the motorcycle is
allowed to run out of fuel or if the fuel level
is allowed to get very low. Always ensure
you have adequate fuel for your journey.
45
How to Ride the Motorcycle
46
Accessories and Loading
47
Accessories and Loading
Warning Warning
This motorcycle must not be operated Your passenger should be instructed that
above the legal road speed limit except in he or she can cause loss of motorcycle
authorised closed-course conditions. control by making sudden movements or
by adopting an incorrect seated position.
The rider should instruct the passenger as
follows:
Warning
• It is important that the passenger
Only operate this Triumph motorcycle at sits still while the motorcycle is in
high speed in closed-course on-road motion and does not interfere
competition or on closed-course racetracks. with the operation of the
High-speed operation should only then be motorcycle.
attempted by riders who have been
• To keep his or her feet on the
instructed in the techniques necessary for
passenger footrests and to firmly
high-speed riding and are familiar with the
hold onto the seat strap or the
motorcycle's characteristics in all
rider's waist or hips.
conditions.
• Advise the passenger to lean with
High-speed operation in any other
the rider when travelling around
circumstances is dangerous and will lead to
corners and not to lean unless the
loss of motorcycle control and an accident.
rider does so.
Warning Warning
The handling and braking capabilities of a
Do not carry animals on your motorcycle.
motorcycle will be affected by the presence
of a passenger. The rider must make An animal could make sudden and
allowances for these changes when unpredictable movements that could lead
operating the motorcycle with a passenger to loss of motorcycle control and an
and should not attempt such operation accident.
unless trained to do so and without
becoming familiar and comfortable with
the changes in motorcycle operating
characteristics that this brings about.
Motorcycle operation without making
allowances for the presence of a passenger
could lead to loss of motorcycle control
and an accident.
48
Accessories and Loading
Warning Warning
Do not carry a passenger unless he or she If the passenger seat is used to carry small
is tall enough to reach the footrests objects, they must not exceed 5 kg in
provided. weight, must not impair control of the
A passenger who is not tall enough to motorcycle, must be securely attached and
reach the footrests will be unable to sit must not extend beyond the rear or sides
securely on the motorcycle and may cause of the motorcycle.
instability leading to loss of control and an Carriage of objects in excess of 5 kg in
accident. weight, that are insecure, impair control or
extend beyond the rear or sides of the
motorcycle may lead to loss of motorcycle
control and an accident.
Warning
Even if small objects are correctly loaded
Never attempt to store any items between onto the rear seat, the maximum speed of
the frame and the steering equipment. the motorcycle must be reduced to
This can restrict the steering and will cause 80 mph (130 km/h).
loss of control leading to an accident.
Weight attached to the handlebar or front
fork will increase the mass of the steering
assembly and can result in loss of steering
control leading to an accident.
49
Accessories and Loading
50
Maintenance and Adjustment
Table of Contents
Scheduled Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Recording Scheduled Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Oil Level Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Oil and Oil Filter Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Disposal of Used Engine Oil and Oil Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Oil Specification and Grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Throttle Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Drive Chain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Chain Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Chain Free-Movement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Chain Wear Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Brake Pad Wear Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Breaking-in New Brake Pads and Discs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Brake Pad Wear Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Brake Light Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Brake Fluid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Front Brake Fluid Level Inspection and Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Rear Brake Fluid Level Inspection and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Steering/Wheel Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Steering Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Wheel Bearings Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Front Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Front Fork Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Suspension Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
51
Maintenance and Adjustment
52
Maintenance and Adjustment
Scheduled Maintenance
To maintain the motorcycle in a safe and Warning
reliable condition, the maintenance and
adjustments outlined in this section must be Special tools, knowledge and training are
carried out as specified in the schedule of required in order to correctly carry out the
daily checks, and also in line with the maintenance items listed in the scheduled
scheduled maintenance chart. The maintenance chart. Only an authorised
information that follows describes the Triumph dealer will have this knowledge
procedures to follow when carrying out the and equipment.
daily checks and some simple maintenance Since incorrect or neglected maintenance
and adjustment items. can lead to a dangerous riding condition,
always have an authorised Triumph dealer
carry out the scheduled maintenance of
this motorcycle.
53
Maintenance and Adjustment
54
Maintenance and Adjustment
55
Maintenance and Adjustment
56
Maintenance and Adjustment
Engine Oil
1 4
2
3
T908027
Warning
1. Filler Motorcycle operation with insufficient,
2. Sight glass deteriorated, or contaminated engine oil
3. Oil level (correct level shown) will cause accelerated engine wear and
4. Crankcase oil level lines may result in engine or transmission
In order for the engine, transmission, and seizure. Seizure of the engine or
clutch to function correctly, maintain the transmission may lead to loss of control
engine oil at the correct level, and change the and an accident.
oil and oil filter in accordance with scheduled
maintenance requirements.
57
Maintenance and Adjustment
Note:
• The actual level is indicated when
the motorcycle is level and
upright, not on the side stand. T908028 1
• If it is necessary to top up the oil 1. Oil drain plug
level, remove the filler plug and add
oil, a little at a time, until the level
registered in the sight glass is Warning
correct.
Prolonged or repeated contact with engine
oil can lead to skin dryness, irritation and
Warning dermatitis. In addition, used engine oil
contains potentially harmful contaminants
If the engine has recently been running, which can cause cancer. Wear suitable
the exhaust system will be hot. Before clothing and avoid skin contact.
working on or near the exhaust system,
allow sufficient time for the exhaust system The engine oil and filter must be replaced in
to cool as touching any part of a hot accordance with scheduled maintenance
exhaust system could cause burn injuries. requirements.
• Warm up the engine thoroughly,
• Once the correct level is reached, fit and then stop the engine.
and fully tighten the filler plug.
• Place an oil pan beneath the engine.
• Remove the engine drain plug.
58
Maintenance and Adjustment
Warning Warning
The oil may be hot to the touch. Avoid If the engine has recently been running,
contact with the hot oil by wearing suitable the exhaust system will be hot. Before
protective clothing, gloves, eye protection working on or near the exhaust system,
etc. Contact with hot oil may cause the skin allow sufficient time for the exhaust system
to be scalded or burned. to cool as touching any part of a hot
exhaust system could cause burn injuries.
1 Caution
T908029
Raising the engine speed above idle,
1. Oil filter before the oil reaches all parts of the
• Unscrew and remove the oil filter engine can cause engine damage or
using the Triumph service tool seizure. Only raise engine speed after
T3880313. Dispose of the oil filter in running the engine for 30 seconds to allow
an environmentally friendly way. the oil to circulate fully.
• Pre-fill the replacement oil filter with
• Ensure that the oil pressure warning
new engine oil.
light extinguishes shortly after
• Apply a smear of clean engine oil to starting.
the sealing ring of the new oil filter.
Fit the oil filter and tighten to
10 Nm.
• After the oil has completely drained
out, fit a new sealing washer to the
drain plug. Fit and tighten the plug
to 25 Nm.
59
Maintenance and Adjustment
60
Maintenance and Adjustment
1 2 1
cbmx cbmx
61
Maintenance and Adjustment
62
Maintenance and Adjustment
Clutch
Warning
Ensure that both the adjuster locknuts of
both cables are tightened, as a loose
locknut could result in a sticking throttle.
An incorrectly adjusted, sticking or stuck
throttle can lead to loss of motorcycle
control and an accident.
63
Maintenance and Adjustment
Inspection Adjustment
2
cbmy
3 1
T908034
64
Maintenance and Adjustment
For safety and to prevent excessive wear, the Lubrication is necessary every 200 miles
drive chain must be checked, adjusted, and (300 kms) and also after riding in wet
lubricated in accordance with scheduled weather, on wet roads, or any time that the
maintenance requirements. Checking, chain appears dry.
adjustment and lubrication must be carried Use the special chain lubricant as
out more frequently for extreme conditions recommended in the Specification section.
such as dusty, wet, salty or heavily gritted • Apply lubricant to the sides of the
roads. rollers. This will allow the oil to
If the chain is badly worn or incorrectly penetrate to the chain rollers and
adjusted (either too loose or too tight) the bushes. Also apply oil to the chain
chain could jump off the sprockets or break. 'X' rings. Wipe off any excess oil.
• If the chain is especially dirty, clean
first using paraffin and then apply
Warning lubricant as mentioned above.
A loose or worn chain, or a chain that
breaks or jumps off the sprockets could
catch on the engine sprocket or lock the Caution
rear wheel. Do not use a power 'jet' wash to clean the
A chain that catches on the engine chain as this may cause damage to the
sprocket will injure the rider and lead to chain components.
loss of motorcycle control and an accident.
Similarly, locking the rear wheel will lead to
loss of motorcycle control and an accident.
65
Maintenance and Adjustment
1
cebt_1
Inspection
1
• Place the motorcycle on a level
surface and hold it in an upright
position with no weight on it.
• Rotate the rear wheel by pushing
the motorcycle to find the position
where the chain is tightest, and 3
measure the vertical movement of T908036 2
the chain midway between the
1. Rear wheel spindle nut
sprockets.
2. Adjusters
• The vertical movement of the drive 3. Wheel alignment markings
chain must be 35 - 45 mm.
• When the correct amount of chain
free-movement has been set, tighten
the rear wheel spindle nut to
110 Nm.
• Tighten the adjusters, anti-clockwise,
to 2 Nm.
• Ensure that the wheel alignment
markings fall in the same position on
both sides of the motorcycle. Adjust
as necessary if incorrect.
66
Maintenance and Adjustment
• Rotate the rear wheel and repeat the Chain Wear Inspection
chain adjustment check. Re-adjust if
necessary.
Warning
Operation of the motorcycle with a loose
wheel spindle may result in impaired
stability and handling of the motorcycle.
This impaired stability and handling may
lead to loss of control or an accident.
67
Maintenance and Adjustment
T509--33
Warning
The use of non-approved chains may result
in a broken chain or may cause the chain
to jump off the sprockets. Either condition
could lock the rear wheel, severely
damaging the motorcycle and causing loss
of control and an accident.
For safety, use a genuine Triumph supplied
chain as specified in the Triumph parts
catalogue.
Never neglect chain maintenance and
always have chains installed by an
authorised Triumph dealer.
68
Maintenance and Adjustment
Warning
Brake pads must always be replaced as a
wheel set. At the front, where two calipers
may be fitted on the same wheel, replace
1 all the brake pads in both calipers.
2 Replacing individual pads will reduce
braking efficiency and may cause loss of
motorcycle control and an accident.
T908039
After replacement pads have been fitted,
1. Lining material thickness ride with extreme caution until the new
2. 1.5 mm (0.06 in) groove thickness pads have 'broken in'.
69
Maintenance and Adjustment
If the brake fluid in either reservoir has Check for fluid leakage around brake
fittings, seals and joints and also check the
become, or is suspected of having become
brake hoses for splits, deterioration and
contaminated, consult your authorised
Triumph dealer for advice, before riding. damage.
Contaminated brake fluid may cause the Always rectify any faults before riding.
brakes to become defective. Riding with Failure to observe and act upon any of
defective brakes may lead to loss of these items may cause a dangerous riding
motorcycle control and an accident. condition leading to loss of motorcycle
control and an accident.
70
Maintenance and Adjustment
Front Brake Fluid Level Inspection Rear Brake Fluid Level Inspection
and Adjustment and Adjustment
1
2
2
ccit
71
Maintenance and Adjustment
Note:
• Always inspect the wheel bearings
at the same time as the steering
bearings.
Warning
To prevent risk of injury from the
motorcycle falling during the inspection,
ensure that the motorcycle is stabilised and
secured on the support.
Do not exert extreme force against each
wheel or rock each wheel vigorously as this
may cause the motorcycle to become
unstable or cause injury by falling from its
support.
Ensure that the position of the support
block will not cause damage to the oil lines
or oil filter beneath the sump.
72
Maintenance and Adjustment
73
Maintenance and Adjustment
74
Maintenance and Adjustment
cgid
75
Maintenance and Adjustment
76
Maintenance and Adjustment
77
Maintenance and Adjustment
Warning Warning
When replacement tyres are required, Tyres that have been used on a rolling
consult your authorised Triumph dealer road dynamometer may become
who will arrange for the tyres to be damaged. In some cases, the damage may
selected, in a correct combination, from the not be visible on the external surface of the
approved list and fitted according to the tyre. Tyres must be replaced after such use
tyre manufacturer's instructions. as continued use of a damaged tyre may
When tyres are replaced, allow time for the lead to instability, loss of control and an
tyres to seat to the rim (approximately accident.
24 hours). During this seating period, ride
cautiously as an incorrectly seated tyre
could cause loss of control or an accident.
Warning
Initially, the new tyres will not produce the
same handling characteristics as the worn Accurate wheel balance is necessary for
tyres and the rider must allow adequate safe, stable handling of the motorcycle. Do
riding distance (approximately 100 miles) not remove or change any wheel balance
to become accustomed to the new weights. Incorrect wheel balance may
handling characteristics. cause instability leading to loss of control
and an accident.
24 hours after fitting, the tyre pressures
must be checked and adjusted, and the When wheel balancing is required, such as
tyres examined for correct seating. after tyre or inner tube replacement, see
Rectification must be carried out as your authorised Triumph dealer.
necessary. Only use self-adhesive weights. Clip on
The same checks and adjustments must weights may damage the wheel and tyre
also be carried out when 100 miles have resulting in tyre deflation, loss of
been travelled after fitting. motorcycle control and an accident.
Use of a motorcycle with incorrectly seated
tyres, incorrectly adjusted tyre pressures, or
when not accustomed to its handling
characteristics may lead to loss of control
and an accident.
78
Maintenance and Adjustment
Warning
Under some circumstances, the battery can
give off explosive gases; keep sparks,
flames and cigarettes away. Provide
adequate ventilation when charging or
using the battery in an enclosed space.
The battery contains sulphuric acid
(battery acid). Contact with skin or eyes
may cause severe burns. Wear protective
clothing and a face shield.
Should the battery ever require replacement,
If battery acid gets on your skin, flush with the original battery must be handed to a
water immediately. recycling agent who will ensure that the
If battery acid gets in your eyes, flush with dangerous substances from which the battery
water for at least 15 minutes and SEEK is manufactured do not pollute the
MEDICAL ATTENTION IMMEDIATELY. environment.
If battery acid is swallowed, drink large
quantities of water and SEEK MEDICAL
ATTENTION IMMEDIATELY.
KEEP BATTERY ACID OUT OF THE
REACH OF CHILDREN.
Warning
The battery contains harmful materials.
Always keep children away from the
battery whether or not it is fitted in the
motorcycle.
Do not jump start the battery, touch the
battery cables together or reverse the
polarity of the cables as any of these
actions may cause a spark which would
ignite battery gases causing a risk of
personal injury.
79
Maintenance and Adjustment
Battery Maintenance
Clean the battery using a clean, dry cloth. Be
sure that the cable connections are clean.
2 Warning
The battery acid is corrosive and poisonous
and will cause damage to unprotected
T908045bUSA
skin. Never swallow battery acid or allow it
1. Battery cover
to come into contact with the skin. To
2. Battery cover strap
prevent injury, always wear eye and skin
3. Battery cover strap fixing
protection when handling the battery.
• Release the screw securing the
airbox finisher to the airbox cover.
Remove the finisher.
• Release the screws securing the
airbox cover to the airbox.
80
Maintenance and Adjustment
The battery is a sealed type and will not Battery Discharge During Storage
require any maintenance other than checking and Infrequent Use of the
the Voltage and routine recharging, such as Motorcycle
during storage.
During storage or infrequent use of the
It is not possible to adjust the battery acid motorcycle, inspect the battery Voltage
level in the battery; the sealing strip must not weekly using a digital multimeter. Follow the
be removed. manufacturer’s instructions supplied with the
meter. Should the battery Voltage fall below
Battery Discharge 12.7 Volts, the battery should be charged
(see page 82).
Caution Allowing a battery to discharge or leaving it
discharged for even a short period of time
The charge level in the battery must be causes sulphation of the lead plates.
maintained to maximise battery life. Sulphation is a normal part of the chemical
Failure to maintain the battery charge level reaction inside the battery, however over time
could cause serious internal damage to the the sulphate can crystallise on the plates
battery. making recovery difficult or impossible. This
permanent damage is not covered by the
Under normal conditions, the motorcycle motorcycle warranty, as it is not due to a
charging system will keep the battery fully manufacturing defect.
charged. However, if the motorcycle is Keeping the battery fully charged reduces the
unused, the battery will gradually discharge likelihood of it freezing in cold conditions.
due to a normal process called self discharge; Allowing a battery to freeze will cause serious
the clock, engine control module (ECM) internal damage to the battery.
memory, high ambient temperatures, or the
addition of electrical security systems or other
electrical accessories will all increase this rate
of battery discharge. Disconnecting the
battery from the motorcycle during storage
will reduce the rate of discharge.
81
Maintenance and Adjustment
Caution
Do not use an automotive quick charger as
it may overcharge and damage the battery.
82
Maintenance and Adjustment
3
FUSE
2 2
T908046USA
1
1. Ignition switch cover
2. Retaining grommet
T908045cUSA 3. Bracket slot
1. Battery
2. Negative lead
3. Negative terminal fixing
• Apply a light coat of grease to the
terminals to prevent corrosion.
• Cover the positive terminal with the
protective cap.
• Fit the battery cover and assemble
the battery strap. Tighten the battery
strap fixing to 9 Nm.
• Assemble the airbox cover and
finisher, tightening all fixings to
3 Nm. Ensure the airbox cover stud
is correctly located.
83
Maintenance and Adjustment
8 Position Light, 5
Instrumentation
30 Illumination
30
30
11
5 20
9 Dip/Main Beam 10
10
10 10
4
9
5 10
10 Position Lights 5
8
10 10
7
10
6
10 15
Note:
• Only 30, 20 and 10 Amp. spare
fuses are provided in the fuse box.
Fuse Identification A spare 5 Amp. fuse must also be
carried on the motorcycle.
84
Maintenance and Adjustment
Vertical Adjustment
Warning Switch the headlight dipped beam on.
For America slacken the lower pinch-bolt: for
Never attempt to adjust the headlight
Speedmaster slacken the upper pinch-bolt.
beam when the motorcycle is in motion.
Adjust the position of the headlight to give
Any attempt to adjust the headlight beam
the required beam setting.
when the motorcycle is in motion may
result in loss of control and an accident. Tighten the bracket pinch-bolt to 12 Nm.
Re-check the headlight beam setting.
Switch the headlight off when the beam
1 setting is satisfactorily set.
2
4
cfgy_3
1. Headlight
2. Headlight bracket
3. Pinch-bolt (vertical setting)
4. Bracket fixing (horizontal setting)
85
Maintenance and Adjustment
cfgo_1
2
1. Wire retainer
cfgy_4 2. Headlight bulb
3. Position light
1. Headlight rim screws
2. Headlight bowl
86
Maintenance and Adjustment
2 3
2
1 T908051_1
T908050USA
1. Indicator lens screws
1. Rear light lens screws, America 2. Lens
shown 3. Bulb
2. Bulb
Bulb Replacement
Bulb Replacement • The lens on each indicator light is
• Release the screws securing the rear held in place by screws.
light lens. • Release the screws and remove the
• Remove the lens. lens to gain access to the bulb for
replacement.
• The bulb is a bayonet type. To
remove the bulb, gently press
inwards and twist anti-clockwise.
• Installation is the reversal of removal.
87
Maintenance and Adjustment
88
Maintenance and Adjustment
Note:
• Use of soaps that are highly Warning
alkaline will leave a residue on
painted surfaces, and may also Never wax or lubricate the brake discs.
cause water spotting. Always use a Loss of braking power and an accident
low alkaline soap to aid the could result. Clean the disc with a
cleaning process. proprietary brand of oil-free brake disc
cleaner.
Seat Care
Unpainted Aluminium Items
• Items such as brake and clutch
Caution levers, wheels, engine covers, top
Use of chemicals or high-pressure spray and bottom yokes on some models
washers is not recommended for cleaning must be correctly cleaned to
the seat. When using chemicals or pressure preserve their appearance. Please
washers the seat cover may get damaged. contact your dealer if you are unsure
which components on your
To help maintain its appearance, clean the motorcycle are unpainted aluminium
seat using a sponge or cleaning cloth with parts.
soap and water. • Use a proprietary brand of
aluminium cleaner which does not
After Washing contain abrasive or caustic elements.
• Remove the rubber bands, plastic • Clean aluminium items regularly, in
bags and tape, and clear the air particular after use in inclement
intakes. weather, where the components
• Lubricate the pivots, bolts and nuts. must be hand washed and dried
• Test the brakes before motorcycle each time the machine is used.
operation. • Warranty claims due to inadequate
• Start the engine and run it for maintenance will not be allowed.
5 minutes. Ensure adequate
ventilation for the exhaust fumes.
• Use a dry cloth to absorb water
residue. Do not allow water to stand
on the machine as this will lead to
corrosion.
89
Maintenance and Adjustment
90
Maintenance and Adjustment
91
Maintenance and Adjustment
92
Storage
STORAGE
Preparation for Storage Spray rust inhibiting oil (there are a host of
products on the market and your dealer will
Clean the entire vehicle thoroughly.
be able to offer you local advice) on all
Fill the fuel tank with the correct grade of unpainted metal surfaces to prevent rusting.
unleaded fuel and add a fuel stabiliser (if Prevent oil from getting on rubber parts,
available), following the fuel stabiliser brake discs or in the brake calipers.
manufacturer’s instructions.
Lubricate and if necessary adjust the drive
chain (see page 65).
Warning Remove the battery, and store it where it will
not be exposed to direct sunlight, moisture,
Petrol (fuel) is extremely flammable and or freezing temperatures. During storage it
can be explosive under certain conditions. should be given a slow charge (one ampere
Turn the ignition switch off. Do not smoke. or less) about once every two weeks (see
Make sure the area is well ventilated and page 80).
free from any source of flame or sparks;
this includes any appliance with a pilot
light. Preparation after Storage
Install the battery (if removed) (see page 83).
Remove the spark plug from each cylinder If the motorcycle has been stored for more
and put several drops (5 ml) of engine oil into than four months, change the engine oil (see
each cylinder. Cover the spark plug holes page 58).
with a piece of cloth or rag. With the engine Check all the points listed in the Daily Safety
stop switch in the RUN position, push the Checks section (see page 35).
starter button for a few seconds to coat the
Before starting the engine, remove the spark
cylinder walls with oil. Install the spark plugs,
plugs from each cylinder.
tightening to 20 Nm.
Put the side stand down.
Change the engine oil and filter (see
page 58). Crank the engine on the starter motor several
times until the oil pressure light goes out.
Check and if necessary correct the tyre
pressures (see page 99). Replace the spark plugs, tightening to
20 Nm, and start the engine.
Set the motorcycle on a stand so that both
wheels are raised off the ground. (If this Check and if necessary correct the tyre
cannot be done, put boards under the front pressures (see page 99).
and rear wheels to keep dampness away Check the brakes for correct operation.
from the tyres.) Test ride the motorcycle at low speeds.
93
Storage
94
Specifications
SPECIFICATIONS
America Speedmaster
Performance
Dimensions
Engine
Bore x Stroke . . . . . . . . . . . . . . . . . . . . . 90 x 68 mm 90 x 68 mm
95
Specifications
America Speedmaster
Lubrication
96
Specifications
All Models
Fuel System
Fuel
Ignition
97
Specifications
America Speedmaster
Transmission
Final Drive . . . . . . . . . . . . . . . . . . . . . . . . Chain DID 525 VM2 Chain DID 525 VM2
112 Link Endless 112 Link Endless
Gear Ratio
98
Specifications
America Speedmaster
Tyres
Option 1
Option 2
Warning
Use recommended tyre options ONLY in the combinations given. Do not mix tyres from
different manufacturers or mix different specification tyres from the same manufacturers.
99
Specifications
All Models
Electrical Equipment
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 V 10 Ah
Frame
Rake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.3°
Trail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 mm
Tightening Torques
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Nm
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Nm
Engine Oil
Semi or fully synthetic 10W/40 or 10W/50 Semi or fully synthetic 10W/40 or 10W/50
motorcycle engine oil which meets motorcycle engine oil which meets
specification API SH (or higher) and specification API SH (or higher) and
JASO MA, such as Castrol Power 1 Racing JASO MA, such as Castrol Power 1 Racing
4T 10W-40 (fully synthetic) 4T 10W-40 (fully synthetic)
100
Index
INDEX
A Chain Wear Inspection . . . . . . . . . . . 67
Accessories and Loading . . . . . . . . . . . . . 47 Inspection . . . . . . . . . . . . . . . . . . . . . . 66
B E
Engine
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Engine Stop Switch . . . . . . . . . . . . . . 26
Disposal . . . . . . . . . . . . . . . . . . . . . . . 79
Maintenance . . . . . . . . . . . . . . . . . . . 80 Serial Number . . . . . . . . . . . . . . . . . . 15
To Start The Engine . . . . . . . . . . . . . . 38
Removal - America and
To Stop The Engine . . . . . . . . . . . . . . 38
Speedmaster . . . . . . . . . . . . . . . . . . . 80
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . 57
Disposal of Used Engine Oil . . . . . . . 60
Brake and Clutch Lever Adjusters . . 27
Level Inspection . . . . . . . . . . . . . . . . . 58
Brake Fluid . . . . . . . . . . . . . . . . . . . . . 70
Oil and Oil Filter Change . . . . . . . . . 58
Brake Light Switches . . . . . . . . . . . . . 70
Brake Pad Wear Compensation . . . . 69 Oil Specification and Grade. . . . . . . . 60
Brake Pad Wear Inspection . . . . . . . . 69 F
Braking. . . . . . . . . . . . . . . . . . . . . . . . . 41 Filling The Fuel Tank. . . . . . . . . . . . . . . . . 30
Front Brake Fluid Level . . . . . . . . . . . . 71
Front Suspension. . . . . . . . . . . . . . . . . . . . 74
Rear Brake Fluid Level. . . . . . . . . . . . . 71
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . 28, 97
C Filling The Fuel Tank . . . . . . . . . . . . . 30
Fuel Grade . . . . . . . . . . . . . . . . . . . . . 28
Chain Lubrication . . . . . . . . . . . . . . . . . . . 65
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Fuel System . . . . . . . . . . . . . . . . . . . . 97
Fuel Tank Cap . . . . . . . . . . . . . . . . . . 29
After Washing . . . . . . . . . . . . . . . . . . 89
Refuelling . . . . . . . . . . . . . . . . . . . . . . 29
Exhaust System . . . . . . . . . . . . . . . . . 90
Preparation for Washing . . . . . . . . . . 88 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Fuse Identification . . . . . . . . . . . . . . . 84
Unpainted Aluminium Items. . . . . . . 89
Fuse Location . . . . . . . . . . . . . . . . . . . 83
Where to be Careful . . . . . . . . . . . . . 88
Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Fuse Replacement . . . . . . . . . . . . . . . 84
Adjustment . . . . . . . . . . . . . . . . . . . . 64 G
Inspection. . . . . . . . . . . . . . . . . . . . . . 64 Gears
D Moving Off/Changing Gears . . . . . . 40
Daily Safety Checks . . . . . . . . . . . . . . . . . 35 H
Direction Indicator Lights . . . . . . . . . . . . . 87
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Bulb Replacement . . . . . . . . . . . . . . . 87 Adjustment. . . . . . . . . . . . . . . . . . . . . 85
Drive Chain. . . . . . . . . . . . . . . . . . . . . . . . 65
Position Light Bulb Replacement. . . . 86
Adjustment . . . . . . . . . . . . . . . . . . . . 66
High Speed Operation . . . . . . . . . . . . . . . 44
Chain Free-movement. . . . . . . . . . . . 66
101
Index
102
Index
103
Index
104