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ABB OY, MEDIUM VOLTAGE PRODUCTS, DISTRIBUTION AUTOMATION

REX640 - Protection and Control Relay

Product Presentation
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Relion® REX640
All-in-one protection for any power distribution application

Protection and control relay – REX640

– New high end protection and control relay
– Powerful all-in-one protection and control for power
distribution and generation
– Integration of functions usually performed by separate
hardware
– Modular , flexible design of both hardware and software
elements
– Easy modification and upgrading for hardware and software at
any point in time
– Specifically designed to support ABB digital switchgear

Newest member of the Relion® protection and control family.

May 4, 2018 Slide 2

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Relion® REX640
Application coverage

REX640
Hardware capabilities

Newest member of the Relion® protection and

control family
and flexibility

REF630 RET630 REM630 REG630

REF620 RET620 REM620

REF615 RED615 RET615 REM615 REG615 REV615 REU615

Application coverage

May 4, 2018 Slide 3

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Relion® REX640
Portfolio positioning

Price 670 series

Basic Range Mid Range High End
650 series
640 series
630 series • REB670
• RED670
620 series • REB650 • REL670
• REG650 • REC670
• REQ650 • REG670
615 series • REF630 • REX640 • REC650 • RET670
• REG630 • REL650 • RES670
• REM620 • RET630 • RET650 • RER670
611 Series • REF620 • REM630
• RET620 •
610 series • RER620
PML630

605 series • RED615

• REM615
• REF611 • REU615
• REF610 • REM611 • REF615
• REM610 • REB611 • RET615
• REF601 • REU610 • REU611 • REV615
• REJ603 • RER615
• REJ601 • REC615
• REM601 • REG615 Functionality

Distribution Transmission

May 4, 2018 Slide 4

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Relion® REX640
Flexibility and adaptability

Adapt to changing requirements

– License-based concept for adding software and/or hardware
according to the actual requirements
– Modification can be done at any time during the lifecycle of the
relay
– Modification can be provided even at site by
• ABB service channels
• Third party service providers
• End-user himself

May 4, 2018 Slide 5

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Relion® REX640
Keeping up with fast changing networks

Outgoing feeder today Generator feeder tomorrow

I>, I>> I>, I>>

I0>, I0>> I0> ->,
∆I Gen
∆I Transf.
P->
U<>
+
f <> Generator prot.
T> Transformer prot.

G Boards for RTD and Licence Upgrade

add. analog inputs

May 4, 2018 Slide 6

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Relion® REX640
Suggested main applications

Retrofit applications Double busbar applications Digital switchgear Non-relay applications

– Modular design of hardware and
software makes retrofitting of
installed based easy
• Flexibility in matching needed
hardware
• Flexibility in configuring
modular software to match
installed base functionality
• Possibility to add upgrades and
non-relay functionality to
existing system
• Matches all major needs in
retrofitting ABB relays of
previous generations
– Hardware flexibility and scope
makes more complex and
demanding applications possible
– Support for busbar voltage
selection
– Upgraded arc-protection module
to support both loop and lens
type sensors
– Designed with digitalization of – Auto synchronization
switchgear and substations in • Generator circuit breaker
mind
• Non-generator circuit breaker
– Supports
– Petersen Coil controller
• sensor technology
– Arc protection
• IEC 61850-9-2 and IEC 61850-8-1
• Supervised loop and lens
• PTP, IEEE 1588 and IRIG-B
• PRP and HSR

May 4, 2018 Slide 7

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Relion® REX640
Application coverage overview

Base Feeder/line Power transformer Machine Shunt capacitor

Ready-made functionality protection protection protection protection
application
packages to
- Overcurrent dir. - Fault locator - Protection for two - Synchronous - Protection of
choose from. - Earthfault dir. - Line distance and three winding machines capacitor banks
- Voltage protection power transformers - Asynchronous - Protection of
- Frequency - Line differential machines harmonic filter
The available - Load shedding protection circuits
packages - Metering - Interconnection
support the - Switchgear Control protection
following
Busbar On-load tap Automatic Petersen Arc
applications:
protection changer control synchronization coil control protection

- High imp. based BB - Control of parallel – Generator circuit - Automatic control of - Four lens or loop
protection running power breaker Petersen coil sensors supported in
- Selective phase- transformers - Control of additional any combination
– Non-generator circuit
dedicated double BB - Flexible master unit fixed parallel coil - Both sensor types
breaker
protection, including selection via local - Control of parallel are supervised
check zone HMI resistor

May 4, 2018 Slide 8

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Relion® REX640
Application packages

Overview
+ +Feeder EF protection extension package
Functionality is divided into:
+ Feeder fault locator package
– Comprehensive base functionality – included as standard
+ Line distance protection package

– 13 application packages (optional)

can be freely selected as required  none, some or all + Line differential protection package

Base functionality
– 2 additional protection add-ons + Shunt capacitor protection package

(for selected application packages) + Interconnection protection package

+ Machine protection package + Synchronous machine add-on

The software options can also be added later on, even years + Power transformer protection package + 3-winding transformer add-on

later at site. + Busbar protection package

+ OLTC control package

+ Generator auto synch. package

+ Network auto synch. package

+ Petersen coil control package

May 4, 2018 Slide 9

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Relion® REX640
Human machine interface (HMI)

HMI Pages
– Visualization of complex single line diagrams and process
information
– Control and monitoring – all-in-one page
– Minimized graphical engineering by ready made and widget
based application pages
– Specific pages for different needs during the relay’s life time
– LHMI application easily adopted to project’s needs by PCM600

May 4, 2018 Slide 10

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Relion® REX640
Human machine interface (HMI)

Intuitive and application driven HMI views

– Symbol libraries and symbol customizing supported
– Intuitive HMI page selections increase operator confidence
– Pinch-to-zoom feature for easy control of selected pages
– View specific help pages support operation
– “Home”-button with coloring to indicate relay and process
status

May 4, 2018 Slide 11

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Relion® REX640
Hardware

REX640, the hardware you need - any time

– Relay consist of the base unit and a separate LHMI
with touch display
– LHMI is always detached, relay can be ordered even
without it
– All connections are done via plug- in terminals
– Base unit contains seven card slots, which can be filled
with boards according to the requirements
– Current inputs are automatically short circuited when
terminal strip is pulled out
– Exchange of plug-in boards is done very fast
(small MTTR)

The hardware in all slots can be changed according to

the requirements, even years after purchase.

May 4, 2018 Slide 12

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Relion® REX640
Hardware

Ethernet and serial communication

Ethernet based
– Optical or galvanic Ethernet IEC 103
• HSR or PRP
• IEEE 1588 time synchronization
– Optical or galvanic interlink port
• Remote I/O
• Tool connection
– Protection communication
• SFP Module, for binary und analog values IEC 61850
Double IP-address available when no serial communication Ed.1 & Ed.2
board is used

Serial based Modbus DNP 3

– Optical and galvanic serial
• IRIG-B time synchronization

May 4, 2018 Slide 13

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Relion® REX640
Hardware

IEC 61850 GOOSE and SMV

IEC 61850-8-1 GOOSE
– Full support for both binary and analogue data
– Enhancing performance
– Enabler for new applications especially in protection
– Fulfills class 1AP1, transfer time in less than 10ms

IEC 61850-9-2 SMV

– Current and voltage samples
– Receiving up to 4 full streams
– Automatic switching between streams
• Bus voltage change-over in double busbar switchgears
• Main and back-up measurement

May 4, 2018 Slide 14

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Relion® REX640
Secure device management

Cyber security
– Support for evolving cyber security standards and regulations
for critical infrastructure
– User authentication and centralized account management
• User authentication, defines single users enabled
• Security logging
• Individual accounts also without the centralized account management
• Support for centralized account management
– Public Key Infrastructure – increased security
– Encrypted tool (PCM600 and webHMI) communication

May 4, 2018 Slide 15

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Relion® REX640
All-in-one protection for any power distribution application

Complete application coverage with one device

– Protecting all your assets becomes absolutely easy.
– Fully modular designs allows unequaled flexibility and easy
adaptation to changing requirements
– One device for all applications guarantees flexible, versatile and
cost-efficient protection solutions.

This is asset management at its best.

The new face of protection and control

May 4, 2018 Slide 16