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Abstract
Efforts aiming at the application of membrane-based technologies in the field of wastewater treatment have focused
on tertiary treatment so as to obtain a high-quality final effluent that can be reused for different purposes. Nevertheless,
while technical viability of membrane filtration is very well documented, its implementation is constrained by the high
investment and operational costs involved. Numerous studies have been carried out at a pilot scale for the selection of
membranes and for the optimisation of operational conditions. In this paper two membrane filtration techniques,
microfiltration and ultrafiltration, applied to the secondary effluents of a conventional wastewater treatment plant, were
compared. The operations within the pilot plant were evaluated, as well as the operational costs linked with them and
the quality of the water output.
Keywora!s: Microfiltration; Municipal wastewater; Operational costs; Pilot plant; Ultrafiltration; Water reuse
001 l-9164/01/$- See front matter Q 2001 Elsevier Science B.V. All rights reserved
PII:SOOll-9164(01)00387-3
40 E. Alonso et al. /Desalination 141 (ZOOI) 39-51
high biomass concentrations in the biological applied to the secondary effluents of a conven-
reactors: the advantage is a reduction in the tional wastewater treatment plant, were com-
reactor volume while ensuring the same treatment pared. The operations of each pilot plant were
efficiency. Additional space economy is achieved evaluated, as well as the operational costs linked
through the replacement of a settling basin by an with them and the quality of the resulting water.
infiltration unit, Immersed membranes in the Within each of these membrane types (MF
biological settling basins have also been used to and UF), different technical solutions are avail-
produce a clarified effluent by means of inter- able in the market, and a comprehensive com-
mittent suction. But in both cases, numerous parison between then would require assessing the
problems arise, which tend to give rise to speedy operation of the most representative varieties. In
membrane plugging. Besides, the use of mem- particular, this would amount to studying the
brane systems in connection to (or in replacement main typologies and ordering them on the basis
of) secondary settling basins gives rise to a new of their cleansing principle (air or chemical,
concept of the treatment plant layout which is backwash or injection) or their geometry. Such
difficult to deal with [g-12]. an endeavour far exceeds the limits of our
Therefore, efforts aiming at the application of research, which has focused on (a) selecting two
membrane-based technology in the field of well known membrane types as representatives of
wastewater treatment have focused on the tertiary MF and UF technologies; (b) carrying out
treatment in order to obtain a high-quality final rigorous comparison of their operation and per-
effluent that can be reused for different purposes formance and (c) interpreting the results.
[ 13-161. Basically, these technologies aim at: a
reduction of suspended matter; organic pollution
abatement; reduction of potential toxic com- 2. Experimental
pounds associated with the solid fraction; and
wastewater disinfection, free from the risk of The experimental installation [ 19,201 located
organochloride build-up associated with chloride at CENTA’s experimental plant in the Northern
treatment. Nevertheless, even though technical Wastewater Treatment Plant I of Seville, was
feasibility is very well documented, their basically composed of the following three stages
implementation is limited because of the high (see Fig. 1): prefiltration, MF and UF. The
investment and operational costs involved. The operational combinations available were the
unitary price of membranes, their replacement following: prefiltration and MF and prefiltration
frequency and the electrical energy consumed are and UF.
the most important factors influencing the global
costs of the processes [ 17,181. Thus, it is
2.1. Prejltration
important to select an adequate membrane type as
well as to optimize the operational conditions of This unit consisted of a basket-type, self-
the preceding treatment stage (usually, activated cleansing filter, with two optional filtering
sludge) for each particular case. thresholds of 400 and 30 pm. The selection of
Under these premises, numerous studies have either of these depends on the influent water
been carried out at a pilot scale for the selection characteristics (basically on its composition of
of membranes and for the optimisation of the suspended solids), and on the adopted configu-
operational conditions. In this paper two ration (MF or UF, respectively). Cleansing was
techniques of filtration through membranes, performed in a counter-current mode by means of
microfiltration (MF) and ultrafiltration (UF), the prefiltered water. Its mission was essentially
E. Alonso et al. /Desalination 141 (2001) 39-51 41
_____
,rh.n “..d,
_______
I
J
fibres (600 kPa) and a subsequent instantaneous
decompression; this gives rise to a pressure
Fig. 1. Pilot plant general scheme (microfiltration and hammer, eliminating any obstruction of its
ultrafiltration). external side; after this, the particles are removed
from the module by the feed water. It is important
to note that it is precisely during these cleansing
Table 1 cycles with air that a reject flow is generated in
General characteristics of the microfiltration and ultra- MF.
filtration stages Next, a soaking stage was defined, whose only
aim was to eliminate occasional bubbles trapped
Microfiltration Ultrafiltration
in the pores by displacement of the pressurized
Trademark MEMCOR HYDRANAUTICS liquid. In addition, the set-up had an automatic
Type of Hollow fiber Spiral control system (clean in place, CIP) triggered by
membrane pressure signals, so that a chemical cleansing
Pore size 0.2 pm 50,000 MWCO cycle was set in motion when the membranes
Membrane Synthetic Hydrophilic began to lose effectiveness after several cleansing
material propylene polyolephine cycles with compressed air. In addition, the
Filtration area 30m’ 23.2 m* module had a panel-view terminal allowing the
Flow type Dead-end Cross-flow operator to control and regulate the system since
Cleansing Physical (air) Physical (cross- all functions were set from this interface.
methods and chemical flow) and chemical The operational conditions were chosen as
Transmembrane 100 kPa 200 kPa follows: continuous operation, steady input flow
pressure (about 1.6 m3/h) regulated with a frequency
variator, filtration time of 22 min, retro-cleansing
and soaking stage of 1.9 min. The total experi-
protective, avoiding in this way premature ment lasted for about 1000 h. Transmembrane
membrane plugging and, as a result, reducing the pressure fluctuated around 40 kPa, peaking before
number of required cleansing cycles. each CIP operation.
Table 1 shows the general characteristics of
the MF and UF stages.
2.3. UltrajZtration
Its main component was a spiral membrane,
2.2. Microjiltration
made out of hydrophilic polyolephine with a
Its design was based on compact, easily molecular weight cut-off (MWCO): the molecu-
transportable units. It was formed by two units of lar weight above which the membrane prevents
microporous membranes, formed by hollow the flow of an element) of 50,000 and an active
42 E. Alonso et al. /Desalination I41 (2001) 39-51
surface of 23.2 m’. The filtration mode was basic operational variables on the electric and
cross-flow, thus avoiding, mainly thanks to the chemical consumption of the MF and UF sys-
entrainment of particles, the deposition of solid tems. As far as MF was concerned, the amount of
matter on the membrane. suspended matter, temperature and flow rate of
The main UF operation stages may be influent wastewater obviously had an effect on
summed up as follows: cross-flow, chemical the transmembrane pressure, which is the
cleansing, rinsing and rejection. A rinsing stage threshold value triggering membrane cleansing.
takes place before and after each stage of In the case of UF, the quality of water to be
chemical cleansing. Its goal is to clear the filtered was the main factor to bear in mind for
prefiltered water in the system and whatever the exploitation of the plant since no flow regu-
amount of residual chemical product remaining lation was included in this module.
in the plumbing circuit and the membrane before The main factor of influence in both systems
filtration. While filtration is taking place, the was the suspended matter content of the feed
concentrate produced is continuously recirculated water. This effect was more evident in the case of
to the feed tank so that the concentration in the UF and in the influent water flow phase in the
tank keeps increasing. In order to avoid this stage of MF.
increasing concentration of feed water, a percen- The efficiency of each of the processes is
tage of the total volume to be filtered is given in Tables 2 and 3, showing the average
periodically rejected. experimental values found in optimal operational
The operational conditions were as follows: conditions for each filtration. From the tables, a
no regulation was imposed on input flow; feed clear deduction is at hand: MF, combined with
pressure was set at a fixed value. Chemical cross-current air cleansing, requires smaller input
cleansing was triggered by the permeate flow consumption (both electrical energy and chemical
dropping below a threshhold value (0.2 m3/h). reactives) than UF. In addition, the frequency of
The experimentation was carried out over three chemical cleansing operations is reduced in MF.
periods: the first, lasting 115 h, with a feed This amounts to a less expensive operation. In the
pressure of 260 kPa; the second for 395 h and process of UF, the need for a chemical cleansing
650 kPa; the third for 83 h and 520 kPa. as the only way to clean the membrane enor-
A safety control was established in the set-up: mously increased the consumption of acid and
above an input pressure of 700 kPa or above an basic solutions, and it also raised the electrical
input temperature of 40°C, filtration was auto- consumption for these operations. Thus, it is
matically discontinued. Permeate flow was not clear that, from an operational point of view, MF
regulated, and it fluctuated on a short-scale basis offered very superior advantages compared to
(filtration cycles), as well as on a long-scale basis UF. With a cost of 0.062 US $/kWh, 1.5 US $/L
(the whole experimentation period - probably of basic reagent and 1.65 US $/I., of acid reagent,
on account of inevitable clogging of the mem- the total cost of the MF operation was 0.093
branes). A representative value was 0.4 m3/h. US $/m3, while an estimated cost of 0.92 US $/m3
resulted for the UF process.
The consumption of electricity and chemical
3. Results products was considerably smaller in the MF
module as compared to the UF module. This was
3. I. Operational results due to the typology of cleansing and water
Different operational configurations were recirculation adopted in each module and thus
analyzed in order to predict the influence of the may not be a general feature of all UF and MF
E. Alonso et al. /Desalination I41 (2001) 39-51 43
Table 2 Table 3
Operational and consumption variables: microfiltration Operational and consumption variables: ultrafiltration
plant plant
Rejection: 15%
dropped below 2 to 4 turbidity units. This can be
Total electrical consumption: 0.88 kWh/m3.
due to the fact that water retains a high colora-
tion, especially so in the case of MF, while UF
systems. On the other hand, the existence of an gives rise to a more noticeable bleaching effect;
intensive recirculation flow within the UF system and it has an influence on the analytical deter-
whose energy is not recovered also caused a mination of turbidity.
substantial increase in electrical consumption.
3.2.2. Parameters indicating organic pollu-
tion
3.2. Water quality results
A decrease of organic matter was observed in
The average quality ofthe influent is shown in all samples, around 50% in COD and 80% in
Table 4. The average percentages of elimination BOD,, following both filtration processes. These
for each analytical parameter under control, as elimination rates occur because the organic
well as the average final quality of the effluent fraction is mostly in suspended form, and
after the MF and UF stages, are shown in scarcely any dissolved organic matter is to be
Table 5. Elimination percentages are not shown found. The fact that no significant difference is
for those parameters where no decrease has been reported in COD or in BOD elimination for both
observed or detected following filtration. UF and MF (in spite of the much larger pore size
The following considerations were deduced in MF) can be explained by the fact that the
from the analytical results. average particle size in suspended matter is well
above both pore sizes, so that even the larger
3.2. I. Non-speciJic parameters pore is enough to filter them.
Conductivity values were not affected by Slight differences in the elimination percenta-
these treatments. There was a noticeable elimi- ges associated with the diverse organic pollution
nation of suspended matter which was paralleled indicators (COD, BOD, and oxydability KMnO,)
by the results of dry residue and turbidity can be explained by methodological differences
parameters [2 1,221. The effluent values never between the corresponding determination
44 E. Alonso et al. /Desalination 141 (2001) 39-5I
Table 4
Influent characterisation
Non-specific parameters
Inorganic components
Table 4, continued
Microfiltration Ultrafiltration
Organic components
Microbian pollution
Metals (mg/L)
Microfiltration Ultrafiltration
Table 4, continued
Microfiltration Ultrafiltration
*Non-identified.
and by the quantity of organic bio-degradable towards the decrease of certain salts were
matter in water. observed in the ultrafiltrated water. Nevertheless,
the trend cannot be guaranteed with absolute
3.2.3. Nitrogenous and phosphorous forms certainty since this decrease could lie within the
UF increased the percentage of total phos- standard deviations of the analytical methodol-
phorus elimination as compared with MF, ogies applied for its determination.
reaching values of 26%. In the same way, some
elimination of total nitrogen was observed in the 3.2.5. Organic components
ultrafiltrated water. This was not detected in the Considerable amounts of detergents and
MF. No significant change was observed in the phenols were detected in the influent water. Both
rest of phosphorous and nitrogenous forms. compounds decreased an estimated 40% follow-
This may be explained as an effect of the P- ing filtration. The remaining components were
and N- association with organic macromolecular found in amounts sufficiently small as to prevent
compounds. Such compounds are to be found in quantification of their elimination rate (PAH,
coloidal suspension in wastewater. The UF pesticides).
membrane causes their retention while the MF
membrane (with a large pore size) does not. 3.2.6. Metals
There was a significant elimination of the
3.2.4. Inorganic components following metals: Fe, Zn, Al, Cr, Cu and Mn.
No clear effect was produced concerning Occasionally there were other heavy metals
inorganic salts abatement. Some tendencies undergoing significant reduction. The association
E. Alonso et al. /Desalination 141 (2001) 39-51 47
Table 5
Average elimination percentages and quality produced effluent
Non-specific parameters
Microfiltration Ultrafiltration
Microfiltration Ultrafiltration
Microfdtration Ultrafiltration
Table 5, continued
Inorganic components
Microfiltration Ultrafiltration
Organic components
Microtiltration Ultrafiltration
Microbian pollution
Microfiltration Ultrafiltration
Table 5, continued
Metals, mg/L
Microtiltration Ultrafiltration
of metals to suspended matter and to macro- However, given the fact that nutrient content
molecules in wastewater plays a leading role in is not eliminated from the water, a disinfection
the effectiveness of filtration concerning these process is to be recommended in order to avoid
elements. later re-emergence of microbial pollution. Disin-
fection is particularly convenient in cases where
the treated water is stored for posterior reuse in
3.2.7. Microbial pollution potentially hazardous applications (garden irriga-
Microbial pollution was totally eliminated by tion, horticulture, etc.).
both techniques. This was to be expected since Neither nematode eggs nor virus (adenovirus
bacterial sizes are higher than the pore diameter or rotavirus with a human origin) were identified.
adopted. This absence may be due either to their absence
50 E. Alonso et al. /Desalination 141 (2001) 39-51
in the influent water or to the previous filtration make it especially suitable for irrigation reuse,
of 400 pm, which eliminates a high content of when restrictions are slight or moderate, as well
suspended matter to which these organisms, par- as for reuse in park and sport field irrigation.
ticularly nematodes [23], are usually associated. According to the analytical results obtained in
A slight decrease of coliphagi was observed; the filtered water, MF and UF basically gave rise
this hints at the positive effect of the filtration to the same quality output for the treated waste-
systems for these organisms. water. It was only possible to observe some slight
increases in the rates of color, phosphorus and
nitrogen elimination for ultrafiltrated water in
3.3. Other observations
relation to microfiltrated water.
Membranes performance is shown to be sensi- In addition, and within the framework of the
tive to the quality of feed water. Therefore, the experimentation choices reported here, MF
choice ofthe preliminary wastewater treatment is provided some operational advantages over UF
important for the final quality output. For while delivering water with a similar quality.
instance, should the wastewater treatment plant Hence, the use of MF is recommended for reuse.
include nutrient elimination, filtering through the Further research remains to be done on the
membranes would open the door to alternative potential application ofthe reported abatement of
reuse options (e.g., in the chemical industry). phosphorus and nitrogen content in the UF
The scope of the experimental procedure module. Nutrient elimination could emerge as a
applied does not allow for estimating the lifetime useful feature for specific reuse options.
of the MF and the UF units; indeed, our testing
times were well below the usual lifetime of
membranes.
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