This short description is not a substitute for the operating instructions.

SERVICE

1 Lubrication schedule
All lubrication work must take place while the machine is switched off.
1 press = 3.5 g - Lubricant = Lithium soap grease, consistency class 2/3

EVERY 50 OPERATING HOURS / EVERY WEEK

Number Component Description

1a Rotor bearing (2 units) Top-up with 20g (approx. 6 presses).
1b Labyrinth seals on rotor bearing (3 units) Apply 40g (approx. 12 shots) each.
1c All bearings (all tail rolls, belt tension unit) (7 Top-up with 1-2 presses.
units)
1d Bearings on impact arm, cross beam, all hydraul‐ Top-up with 1-4 presses (depending on size of
ic cylinders (14 units) bearing).

EVERY 100 OPERATING HOURS

2a Clutch – main bearing on drive side Top-up with 20g (approx. 6 presses).
(1 unit)
2b Labyrinth ring seal for hydraulic pump (1 unit) Top-up with 1 presses.

EVERY 300 OPERATING HOURS

3a Clutch – pressure bearing (inside) Top-up with 7g (approx. 2 presses).

(1 unit)
3b Clutch – main bearing on non-drive side Top-up with 28g (approx. 8 presses).
(1 unit)
3c Clutch – pressure shaft (2 units) Top-up with 3g (approx. 1 presses).
3d Seal for hydraulic pump (1 unit) Top-up with 7g (approx. 2 presses).
Impact arms
(2 units)

EVERY 2,000 OPERATING HOURS

4a Vibrator motors Top-up with 50g (approx. 14 presses).
(4 units)
Central lubrication system (optional):
The following lubrication points are NOT integrated into the central lubrication
system and have to be lubricated manually:
▪ Bearings on impact arm, cross beam, hydraulic cylinders (1d).
▪ Clutch – pressure shaft (3c).
▪ Vibrator motors (4a).

RM 70GO!2.0 SERVICE Short description

RM70go2.0/01.251-, Version 01 (2015/12) 1
SERVICE This short description is not a substitute for the operating instructions.

RM 70GO!2.0 SERVICE Short description

2 RM70go2.0/01.251-, Version 01 (2015/12)
This short description is not a substitute for the operating instructions. SERVICE

2 Maintenance plan
This schedule indicates the maintenance to be performed by the machine user
after 50, 3000 and 8000 operating hours.
This schedule is not a substitute for the services to be performed after
100, 500, 1000, 1500 and 2000 operating hours, which are to be per‐
formed by an authorised RUBBLE MASTER service technician. The rela‐
ted service logs are in the handbook.

Diesel engine
For information on service work on the John Deere diesel engine, please refer
to the John Deere operating instructions.
w Change the engine oil after the first 100 operating hours (approx. 15 l en‐
gine oil ACEA E6 or E7) as well as the oil filter.

Engine oil filter

RM 70GO!2.0 SERVICE Short description

RM70go2.0/01.251-, Version 01 (2015/12) 3
SERVICE This short description is not a substitute for the operating instructions.

2.1 Every 50 operating hours, or every week and after ex‐

tended periods out of operation

2.1.1 Power unit

WARNING
Risk of injury when working on machine due to engine being switch‐
ed on inadvertently
Work on the electrical system and the machine may cause leakage
current that starts the diesel engine by mistake.
⇨ Switch off motors and disconnect battery if required, or use the
main battery switch to interrupt the power supply.

w Check the fuse on hydro clutch for leaks/escaping oil.

Hydraulic coupling fuse

w Check for damage to elastomer ring on flexible coupling If damaged, con‐

tact your RUBBLE MASTER service partner.

Elastic coupling Elastomer ring

w Check the toothed drive belt on the diesel engine for damage. If damaged,
contact your RUBBLE MASTER service partner.

Toothed drive belt

RM 70GO!2.0 SERVICE Short description

4 RM70go2.0/01.251-, Version 01 (2015/12)
This short description is not a substitute for the operating instructions. SERVICE

2.1.2 Diesel engine cooler

CAUTION
Danger while cleaning cooler radiator
Risk of damage while cleaning with compressed air or high-pressure
cleaner because the cooler fins may be damaged.
⇨ Exercise care when cleaning cooler radiators with compressed
air or high-pressure cleaner because the cooler fins are relative
soft (keep sufficient distance).
w Check cooler fins and clean using compressed air or high-pressure cleaner
if required.

Engine radiator fins

2.1.3 generator
w Check the generator for contamination and clean if required. Unscrew the
cover and carefully remove dust from the generator using compressed air.

generator

2.1.4 Hydraulic oil cooler

w Check cooler fins and clean if required.

Hydraulic oil cooler fins

RM 70GO!2.0 SERVICE Short description

RM70go2.0/01.251-, Version 01 (2015/12) 5
SERVICE This short description is not a substitute for the operating instructions.

2.1.5 Crusher unit

w Check condition and fit of the rotor bearings; turn the rotor by hand to listen
for noise from bearing.
w Check condition of labyrinth seals on bearing housing.
w Check mounting bolts on rotor bearing blocks and tighten them if required.
w The safety system to prevent inadvertent rotation of the rotor is checked
automatically when starting the machine.
Check this system as follows:
u Place a metal object between the safety switch and receiver.
u The safety switch display should change to red. The machine must not
Rotor be able to be started.

2.1.6 Vibro-channel
w Check secure fit of mounting bolts on vibrator motors and ROSTA oscilla‐
tion elements; tighten if required.
w Check condition of vibration absorbers on oscillating parts and replace if
required.
w Check condition of rubber seals and replace if required.
w Check condition of steel structure (weld seams in particular).

Rosta elements

2.1.7 Main discharge belt

WARNING
Danger of colliding with machine components
There is a risk of banging your head against the conveyor belts and
the magnetic separator. This can lead to head injuries and back inju‐
ries.
⇨ Wear safety helmet.
⇨ NEVER walk underneath the conveyor belts.
w Check tension of belt, wear to belt and belt profiles, make sure belt is not
off-tracking.
w Check function of carrier rollers, tail rollers and side guide rollers.
w Check wear on tail roller.
w Check condition of SANPRO impact plates.
w Check free-running of drive roll bearings.
Main discharge belt drive
w Check function and wear of all conveyor belt scrapers.
w Check drive roll motor for oil leaks.

RM 70GO!2.0 SERVICE Short description

6 RM70go2.0/01.251-, Version 01 (2015/12)
This short description is not a substitute for the operating instructions. SERVICE

2.1.8 Magnetic separator

w Check the geared motor for damage and leaks.

Magnetic separator Geared motor

2.1.9 Crawler gear

w Check all bolts, nuts and pins on drive motors, drive rollers, chain links and
chain wheels. Check tension of crawler gear track chains.
w Check chassis gearbox, motor, front chain wheels and drive rollers for oil
leaks.

Crawler gear

2.1.10 Booth doors

w Check booth doors and bodywork for damage.

2.1.11 Water pump (optional)

w Check hoses and distributor manifold for damage.

2.2 Every 8,000 operating hours

WARNING
Danger of fire in connection with engine oil
There is a risk of fire if oil comes into contact with hot engine compo‐
nents. Before topping up oil:
⇨ The machine must be horizontal.
⇨ Engine must be allowed to cool for at least 10 minutes.

2.2.1 Main discharge belt

w Change gear oil in drum motor (7.5 kW / 400 V):
16 l gear oil CC ISO VG 150

RM 70GO!2.0 SERVICE Short description

RM70go2.0/01.251-, Version 01 (2015/12) 7
SERVICE This short description is not a substitute for the operating instructions.

3 Bolt tightening torques

Description of Bolt Strength Tightening Comment
bolted connection dimension class torque [Nm]
Wear plates - impact arm M24 10.9 750
Wear plates - impact arm M36 10.9 1500
Wear plates – crusher housing M24 10.9 750
Wear plates – crusher side housing M16 10.9 300
Rotor bearing pillow blocks M36 10.9 1500
Rotor – rotor shaft (clamp units type M12 12.9 145
1800: 165 dia. and 120 dia.) secure with Loc‐
Rotor belt pulley – rotor shaft (Taper- 7/8" 10.9 270 tite 243
Lock 5050)
Generator pulley – generator shaft (Tap‐ 7/6" 10.9 30
er-Lock 2012-42)
Aluminium/rubber disc clutch – flywheel M10 8.8 48
on diesel engine
Rubber disc clutch – drive belt pulley (if M12 8.8 86
rubber disc clutch needs to be replaced)
Crawler gear – flange mounting M24 10.9 750
Crawler gear - toothed ring on Turas M16 10.9 300
gear
Crawler gear - hydraulic motor M20 10.9 550
Hydraulic pump transmission – mounting M16 8.8 200
bracket
Release system + impact arm adjusting M20 10.9 550
mechanism
Vibro-channel - Rosta vibration elements M16 8.8 200
Vibro-channel - vibrator motors M30 10.9 1500

RM 70GO!2.0 SERVICE Short description

8 RM70go2.0/01.251-, Version 01 (2015/12)
This short description is not a substitute for the operating instructions. SERVICE

4 Drive belt tensions

V-belt designation Tension [N] / span fre‐ Tension [N] / span fre‐
Drive unit Quan‐ quency [Hz] / quency [Hz]
tity Sag [mm] Sag [mm] run-in belts
new drive belts
Minimum Maximum Minimum Maximum
Rotor Gates Predator SBSP Powerand 3 fold 1300 N / 1400 N / 1120 N / 1210 N/
6000-3 19.3 Hz / 20.0 Hz / 17.9 Hz / 18.6 Hz /
20 mm 20 mm 20 mm 20 mm
Hydraulic pump Gates Quad Power III XPB 2000 2 1060 N / 1130 N / 908 N / 984 N /
72.9 Hz / 75.4 Hz / 67.5 Hz / 70.2 Hz /
10 mm 10 mm 10 mm 10 mm
Generator drive Gates Quad Power III XPB 1800 3 608 N / 651 N / 521 N / 564 N /
58.8 Hz / 60.9 Hz / 54.4 Hz / 56.6 Hz /
10 mm 10 mm 10 mm 10 mm
Diesel engine Toothed drive belt 1 See John Deere hand‐ See John Deere
book* handbook*

* John Deere handbook is included in the Rubble Master operator manual package.
The crusher drive belt is measured using length addition method per 1000
mm.
The drive belt on the generator and the hydraulic pump is measured in the
middle of the longest pass between the pulleys using an Optikrik II pretension
meter.
On new belts the tension should be checked again after 4 hours running time.
All V-belts and drive belts (crusher, generator and hydraulic pump) are meas‐
ured in the middle of the longest pass between the pulleys using a pretension
meter (Gates 7401-0076).
On new belts the tension should be checked after 4 hours running time.

RM 70GO!2.0 SERVICE Short description

RM70go2.0/01.251-, Version 01 (2015/12) 9