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Bioresource Technology 99 (2008) 3729–3736

Comparative study on chemical pretreatment methods


for improving enzymatic digestibility of crofton weed stem
a,*
Xuebing Zhao , Lihua Zhang b, Dehua Liu a,*

a
Department of Chemical Engineering, Tsinghua University, Beijing 100084, China
b
Kunming Devision, Xishuangbanna Tropical Botanical Garden, Chinese Academy of Sciences, Kunming, Yunnan 650223, China

Received 10 May 2007; received in revised form 10 July 2007; accepted 10 July 2007
Available online 20 August 2007

Abstract

In order to utilize and control the invasive weed, crofton weed (Eupatorium adenophorum Spreng), a potential pathway was proposed
by using it as a feedstock for production of fermentable sugars. Three chemical pretreatment methods were used for improving enzymatic
saccharification of the weed stem. Mild H2SO4 pretreatment could obtain a relatively high yield of sugars in the pretreatment (32.89%,
based on initial holocellulose), however, it led to only a slight enhancement of enzymatic digestibility. NaOH pretreatment could obtain a
higher enzymatic conversion ratio of cellulose compared with H2SO4 pretreatment. Peracetic acid (PAA) pretreatment seemed to be the
most effective for improving enzymatic saccharification of the weed stem in the three chemical pretreatment methods under the same
conditions. The conversion ratio of cellulose in the sample pretreated by PAA under the ‘‘optimal’’ condition was increased to 50%
by cellulase loading of 80 FPU/g cellulose for 72 h incubation. A number of empirical quadratic models were successfully developed
according to the experimental data to predict the yield of sugar and degree of delignification.
Ó 2007 Elsevier Ltd. All rights reserved.

Keywords: Crofton weed; Utilization; Control; Pretreatment; Enzymatic digestibility

1. Introduction damaging native ecosystems and causing great economic


losses (Yu et al., 2005). Many farmlands, pasture fields
Crofton weed (Eupatorium adenophorum Spreng) is a and forests have been destroyed by the weed. Much atten-
tufty, semi-shrubby, perennial herbaceous plant of about tion has been paid to management of this weed and several
1–2 m in height. It is native to Central America, mainly methods have been developed to control it, including man-
Mexico, although it is now distributed widely in the United ual, chemical and biological control, however, no obvious
States of America, Australia, New Zealand and many progress is made. The weed is still spreading from south-
countries in Southeast Asia. This exotic weed prefers a west to northeast at a rate of 10–60 km per year in China
warm and wet environment, but its ability to adapt to dif- (Lu et al., 2005).
ferent environmental conditions is very strong. It can grow Compared with simple control processes, utilization of
in environments with temperature ranges from 5 °C to the weed gives more benefits. According to the published
42 °C on dry and barren hills, and can even grow in cracks literatures, the weed can be used as bio-pesticide (Wang
in stone walls and houses (Sun, 2003). Since the 1950s, this et al., 2002; Liu et al., 2004; Kaushal et al., 2001), organic
exotic plant has spread rapidly across southwest China, fertilizer and feedstuff, feedstock for production of marsh
gas (Patrabansh and Madan, 2000). We determined the
*
glycan content in the stem of this weed and found that it
Corresponding authors. Tel.: +86 10 62782654 (X. Zhao), +86 10
62794742 (D. Liu); fax: +86 10 62785974.
was similar to that of some agricultural wastes, such as
E-mail addresses: zhaoxb04@mails.tsinghua.edu.cn (X. Zhao), corn stover, rice straw and wheat straw. Therefore, in this
dhliu@tsinghua.edu.cn (D. Liu). article, it was proposed to use the weed as a biomass

0960-8524/$ - see front matter Ó 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.biortech.2007.07.016
3730 X. Zhao et al. / Bioresource Technology 99 (2008) 3729–3736

Nomenclature

D loading of NaOH or peracetic acid, % (w/w, DD degree of delignification, expressed as the per-
based on the raw materials) centage of Klason lignin removed, %
L liquid-to-solid ratio, ml/g (v/w) SY solid yield, weight ratio of residue solid after
T pretreatment temperature, °C pretreatment to the initial solid, %
t pretreatment time, min YRSAH yield of reducing sugar by acid hydrolysis, %
CC cellulose content in the residue solid, % (w/w) (w/w, based on the initial holocellulose)
CRC conversion ratio of cellulose by enzymatic
hydrolysis for 72 h, % (w/w, based on the cellu-
lose in the pretreated samples)

resource to produce fermentable sugars for further produc- 1% (w/w) of sulfuric acid was added as catalyst. The deter-
tion of biofuel such as ethanol, instead of just simply con- mination of peracetic acid concentration was in accordance
trolling it. with Chinese standard GB/T 19108-2003.
There are two common ways to convert lignocellulosic The cellulase enzyme used in the experiment was Cellu-
biomass to sugars, namely acid hydrolysis and enzymatic lase R-10, which was produced by Yakuh Honsha Co. Ltd.
hydrolysis. Acid hydrolysis has been developed for a long in Japan. The cellulase activity was determined by the
time for direct saccharification. It is also a pretreatment method recommended by Ghose (1987), and expressed in
method for improving the enzymatic digestibility of bio- filer paper units (FPU). One FPU was defined as the
mass. Enzymatic saccharification is a promising way amount of enzyme capable of producing 1 lM of reducing
because of the advantages such as low energy input, less sugars in 1 min. The total reducing sugar was determined
pollution, no side products and so on, but the low enzy- by 3,5-dinitrosalicylic acid colorimetry (DNS Method)
matic accessibility of the native cellulose is a key problem (Ghose, 1987). The main monosaccharides in the liquid
for biomass-to-ethanol processes. Therefore, pretreatment phase of acid hydrolysis process were determined by HPLC
is an essential element in the bioconversion of lignocellu- using an Aminex HPX-87 H column and RID-10A detec-
losic substrates. The objective of this article is thus to tor. The mobile phase was 0.005 M H2SO4 at a flow rate
investigate the effect of different chemical pretreatment of 0.8 ml/min.
processes on the enzymatic digestibility of the weed stem,
in order to obtain a high enzymatic conversion ratio of cel- 2.2. Pretreatment process
lulose-to-sugar and preliminarily study the possibility of
utilization of the weed for production of fermentable Pretreatment was carried out in a 250 ml glass flask
sugars. immerged in a water bath. Ten grams of screened materials
was packed into the flask and certain volume (ml) of liquid
2. Methods was added. A polytetrafluoroethylene paddle was used for
intermittent stirring to keep the system as homogeneous as
2.1. Materials and analytical methods possible. After pretreatment, the materials were washed
with water until neutrality and dried at 105 °C for 6 h.
Crofton weed was obtained from Lincang city, Yunnan The oven-dried samples were stored in valve bags for fur-
province in Southwestern China. Its stem was air dried, ther analysis and enzymatic hydrolysis. The liquid was col-
crushed and screened. The fraction collected between 20 lected for analysis of sugars. Each of the experimental data
and 40 mesh was used in all the experiments. The chemical was the average value of at least duplicate tests.
compositions were determined according to the corre-
sponding Chinese Standards as follows: moisture content, 2.3. Enzymatic hydrolysis
GB/T 2677.2-1993; ash, GB/T 2677.3-1993; hot water
extractives, GB/T 2677.4-1993; 1% NaOH extractives, The oven-dried samples were digested by a cellulase
GB/T 2677.5-1993; benzene–ethanol extractives, GB/T loading of 20 FPU/g cellulose. The initial concentration
2677.6-1994; holocellulose, GB/T 2677.10-1995; Klason of cellulase in the liquid phase was 0.15 FPU/ml. The enzy-
lignin, GB/T 2677.8-1994; acid-soluble lignin, GB/T 747- matic digestibility tests were conducted as follows: temper-
2003. The cellulose content was determined by nitric ature of 50 ± 0.5 °C, pH of 4.8 (0.1 M sodium acetate
acid–ethanol method. buffer), 130 rpm in a air-bath shaker. The digestibility,
All the chemicals were purchased locally. Peracetic acid denoted as conversion ratio of cellulose (CRC), was
was prepared by reaction of acetic acid and 30% hydrogen defined as the percentage of cellulose converted to glucose
peroxide with their volume ratio of 1.5:1 at 30 °C for 24 h. after 72 h of incubation with the cellulase enzyme.
X. Zhao et al. / Bioresource Technology 99 (2008) 3729–3736 3731

3. Results and discussion necessary to pretreat the weed to remove the toxic sub-
stances and enhance the enzymatic digestibility.
3.1. Chemical composition of the weed stem

The composition of the weed stem used in this study is 3.2. Effect of sulfuric acid pretreatment
presented in Table 1. Some typical agricultural residues
are also listed in the table for comparison. It can be seen Dilute acid pretreatment of lignocellulosic biomass has
that the holocellulose and cellulose content in the weed received considerable research attention over the years
stem were similar to those of corn stover and wheat straw, (Sun and Cheng, 2002; Mosier et al., 2005). It predomi-
but much higher than that of cotton stalk. The weed also nantly removes hemicelluloses, which increases the accessi-
had a much higher content of benzene–ethanol extractives. ble surface area of the biomass. There are primarily two
According to some reports, these extractives contain some types of dilute acid pretreatment processes: high tempera-
allelochemicals that can inhibit the germination and ture (T greater than 160 °C), continuous-flow process for
growth of other plants (Song et al., 2000), which makes it low solids loading (5–10% [weight of substrate/weight of
have a strong ability to invade any land. The Klason lignin reaction mixture]), and low temperature (T less than
content of the weed stem was a little lower than that of 160 °C), batch process for high solids loading (10–40%)
corn stover and wheat straw. The acid-soluble lignin was (Sun and Cheng, 2002). In our study, we used dilute sulfu-
not listed in the table, because that it was found that the ric acid to treat the weed stem at a temperature below
water extractives of the weed stem contained some chemi- 120 °C, so it was called a ‘‘mild’’ sulfuric acid pretreatment
cals that also had a maximum absorption at near 205 nm. process. The factors affecting sulfuric acid pretreatment
Therefore, the conventional method for determination of mainly include particle size (D), temperature (T), reaction
acid-soluble lignin by measuring the absorbance of the time (t), sulfuric acid concentration (C), and liquid-to-solid
solution at 205 nm was not accurate for the weed. ratio (L) and so on. We have found that too small liquid-
Comparing the weed stem with the listed agricultural to-solid ratio could lead to ununiformity of the system.
wastes, we can see that the weed stem is also similar to corn Therefore, a relatively high liquid-to-solid ratio (8:1, v/w)
stover and wheat straw in other chemical compositions was selected in our experiments and an L9(34) orthogonal
such as ash and 1% NaOH extractives. Recently, using experimental design was used for optimization of the other
the agricultural residues such as wheat straw and corn stalk parameters. The experimental conditions and results are
to produce fermentable sugars for further production of shown in Table 2. It can be seen that mild H2SO4 pretreat-
ethanol has attracted much interest. The weed has fast- ment can obtain much higher yield of reducing sugar by
growth, large biomass and strong adaptability characteris- acid hydrolysis (YRSAH) than that by enzymatic hydroly-
tics. It is estimated that the biomass yield of the weed in sis (CRC). The highest YRSAH was obtained by test 8, but
south of China can be as much as 48 ton per hectare. no obvious differences between YRSAH and CRC were
Therefore, it is possible to utilize the weed as a potential
biomass feedstock for bioenergy production. However,
Table 2
the weed contains some toxic chemicals which may inhibit
L9(34) experiment of mild H2SO4 pretreatment
the enzyme activity and growth of microorganisms, so it is
Test No. Parameters SYd (%) CCe (%) YRSAHf (%) CRCg (%)
Ta tb Cc

Table 1 1 T1 t1 C1 73.14 51.98 21.56 2.50


Chemical composition of crofton weed stem and comparison with some 2 T1 t2 C2 65.57 56.64 25.56 3.50
agricultural residues 3 T1 t3 C3 58.00 57.74 31.19 4.17
4 T2 t1 C2 64.00 58.95 28.34 3.34
Crofton Sugarcane Corn Wheat Cotton 5 T2 t2 C3 58.57 61.72 31.90 3.74
weed stem bagasse stovera strawa stalkb 6 T2 t3 C1 67.14 53.76 25.86 5.22
Holocellulose (%) 66.22 76.76 65.30 66.00 41.80 7 T3 t1 C3 51.86 61.83 32.89 4.66
Cellulose (%) 37.14 44.98 37.68 40.40 31.10 8 T3 t2 C1 53.86 61.14 32.89 4.90
Klason lignin (%) 16.42 18.45 18.38 22.34 27.90 9 T3 t3 C2 51.57 63.60 33.04 4.79
Ash (%) 4.52 1.38 4.66 6.04 6.00 a
T: pretreatment temperature, T1, T2, T3 denote 100, 110, 120 °C,
1% NaOH 47.54 34.2 45.62 44.56 respectively.
extractives (%) b
t: pretreatment time, t1, t2, t3 denote 90, 120, 150 min, respectively.
Cold water 18.16 2.15 10.65 5.36 c
C: concentration of sulfuric acid, C1, C2, C3 denote 1, 2, 3% (w/v),
extractives (%) respectively.
Hot water 18.12 5.16 20.40 23.15 d
SY: solid yield, % (weight ratio of residue solid after pretreatment to
extractives (%) the initial solid).
Benzene–ethanol 8.86 3.17 0.56 0.51 e
CC: cellulose content in the residue solid, %.
extractives (%) f
YRSAH: yield of reducing sugar by acid hydrolysis (based on the
a
Data from Yang (2001). initial holocellulose).
b g
Data from Silverstein et al. (2007); all the composition percentages are CRC: conversion ratio of cellulose by enzymatic hydrolysis for 72 h
on a dry-weight basis. (base on the initial cellulose in the sample).
3732 X. Zhao et al. / Bioresource Technology 99 (2008) 3729–3736

observed among test 7–9. HPLC analysis indicated that the of test 8 as the ‘‘optimal’’ condition for mild H2SO4 pre-
reducing sugar obtained by acid hydrolysis mainly con- treatment. Under this condition, approximately 46% of
sisted of xylose, glucose and arabinose. Xylose and glucose the raw material was dissolved in the pretreatment;
accounted for about 70% and 20% of the total reducing YRSAH was 32.89%; and the cellulose content was
sugar, respectively (see Table 3). It indicated that the increased to 61.14%. However, the content of Klason lignin
hydrolysis of glycan in mild acid pretreatment mainly in the pretreated sample was also increased to 26%, and
occurred in hemicellulose. only 14% of the Klason lignin was removed. Perhaps using
A further orthogonal analysis was used to study the higher temperatures and pressures or concentrations of
optimal level of each parameter for YRSAH and CRC, H2SO4 can further remove hemicelluloses and increase
as shown in Table 4. According to the R values, the signif- the accessible surface area that will further improve the
icance of each parameter affecting YRSAH and CRC enzymatic digestibility. Nevertheless, the poor delignifica-
showed the following order: T > C > t for YRSAH and tion ability of sulfuric acid is still a limit of mild acid pre-
T > t > C for CRC. It also can be known that SY decreased treatment, because lignin is believed to be a major
with temperature, time and sulfuric acid concentration due hindrance in enzymatic hydrolysis (Chang and Holtzapple,
to part removal of hemicelluloses and extractives. Con- 2000; Kim and Holtzapple, 2006).
versely, CC, YRSAH and CRC increased with these
parameters, however, it was found that time and concen- 3.3. Effect of sodium hydroxide pretreatment
tration of sulfuric acid did not affect YRSAH and CRC
significantly (p > 0.05). Table 4 indicates that the optimum Although acid pretreatment could obtain a relatively
condition for YRSAH was T3t2C3, but we did a comple- high YRSAH, the enzymatic digestibility of the materials
mentary experiment using the combination of the optimum was not significantly improved. Using sodium hydroxide
levels and found the CRC was 4.82% and the YRSAH was to pretreat lignocellulosic materials is an alternative to
just 28.7%, which was lower than the results of test 7–9. It sulfuric acid pretreatment. The main effect of sodium
was probably because that more reducing sugar was lost hydroxide pretreatment on lignocellulosic biomass is delig-
when the acid concentration was increased or reaction time nification by breaking the ester bonds cross-linking lignin
was prolonged. Therefore, we selected the parameter levels and xylan, thus increasing the porosity the of biomass
(Sun and Cheng, 2002; Mosier et al., 2005; Silverstein
et al., 2007). Dilute NaOH treatment of lignocellulosic
Table 3
Yield of some monosaccharide (based on initial holocellulose) in mild materials also causes swelling, leading to an increase in
H2SO4 pretreatment internal surface area, a decrease in the degree of polymer-
Test Yield of xylose Yield of glucose Yield of Others ization and crystallinity (Sun and Cheng, 2002). It seems
No. (%) (%) arabinose (%) (%) that sodium hydroxide pretreatment is more effective to
1 15.34 4.77 0.87 0.59 enhance the enzymatic digestibility than acid pretreatment,
2 17.12 4.70 1.14 2.60 since alkali has stronger delignification ability. Therefore,
3 22.56 5.21 1.42 2.00 we used sodium hydroxide to pretreat the weed stem in
4 20.14 5.53 1.66 1.01 order to improve the enzymatic saccharification. Our pre-
5 23.89 5.55 1.58 0.88
experiment using a single-factor test showed that the opti-
6 16.99 4.75 1.21 2.91
7 23.52 5.12 1.10 3.14 mal liquid-to-solid ratio for NaOH pretreatment was 6:1.
8 23.06 6.30 1.28 2.24 A liquid-to-solid ratio lower or higher than 6:1 led to
9 23.19 6.00 1.46 2.39 decrease of CRC. This may be because that a smaller
liquid-to-solid ratio made the system less homogeneous,
but increasing liquid-to-solid ratio led to a decrease of
Table 4 alkali concentration in the liquid phase when the loading
Analysis of L9(34) experiment results for YRSAH and CRC in H2SO4 of NaOH was fixed. Therefore, for the NaOH pretreat-
pretreatment ment, the liquid-to-solid ratio of 6:1 was selected.
YRSAH CRC A L9(34) orthogonal experimental design was subse-
T t C T t C quently used to optimize the parameters including temper-
K1 78.31a 82.79 80.31 10.18 10.50 12.63 ature (T), time (t) and loading of sodium hydroxide (D,
K2 86.10 90.35 86.94 12.30 12.14 11.63 based on raw materials). The experimental conditions
K3 98.82 90.09 95.98 14.35 14.19 12.57 and results are shown in Table 5. Compared with mild
k1 26.10b 27.60 26.77 3.39 3.50 4.21 H2SO4 pretreatment, NaOH pretreatment enhanced CRC
k2 28.70 30.12 28.98 4.10 4.05 3.88
more effectively. Analysis of the experiment results for
k3 32.94 30.03 31.99 4.78 4.73 4.19
R 6.84c 2.52 5.22 1.39 1.23 0.33 CRC, shown in Table 6, indicated that the significance of
Optimal level T3 t2 C3 T3 t3 C1 each parameter affecting CRC followed the order of
a
K Ti ¼ the sum of YRSAH or CRC at T i . T > D > t. However, according to experimental results,
b
k Ti ¼ K Ti =3. temperature and time had no significant effects on SY
c
   
R = max k Ti  min k Ti . and CC. Increasing loading of NaOH resulted in an
X. Zhao et al. / Bioresource Technology 99 (2008) 3729–3736 3733

Table 5 needed. Peracetic acid (PAA) can be used to pretreat the


L9(34) experiment results of NaOH pretreatment weed stem in order to obtain higher degree of delignifica-
Test No. Parameters SY (%) CC (%) CRC (%) tion (DD). PAA has been recognized as a powerful oxidiz-
T a
t b
Dc
ing agent and is quite selective toward the lignin structure.
1 T1 t1 D1 69.14 59.37 13.18 It oxidizes aromatics in lignin generating dicarboxylic acid
2 T1 t2 D2 64.14 60.93 11.79 and their lactones (Teixeira et al., 2000). The enzymatic
3 T1 t3 D3 61.43 61.39 11.83 digestibility of PAA-pretreated or PAA pre-pretreated bio-
4 T2 t1 D2 62.43 61.69 15.39 mass was effectively enhanced (Ando et al., 1988; Teixeira
5 T2 t2 D3 59.29 62.24 12.80
6 T2 t3 D1 68.57 58.95 14.68
et al., 1999; Teixeira et al., 2000). According to previous
7 T3 t1 D3 62.71 64.31 12.81 experiments, the factors affecting PAA pretreatment
8 T3 t2 D1 70.71 58.15 18.53 mainly included temperature (T), time (t), loading of
9 T3 t3 D2 63.29 61.21 15.68 PAA (D, based on raw materials) and liquid-to-solid ratio
a
T: pretreatment temperature, T1, T2, T3 denote 90, 100, 110 °C, (L). A L16(45) orthogonal experimental design was used to
respectively. optimize the parameters in PAA pretreatment. The pre-
b
t: pretreatment time, t1, t2, t3 denote 90, 120, 150 min, respectively. treatment conditions and results are shown in Table 7. It
c
D: loading of NaOH, D1, D2, D3 denote 10, 14, 18% (w/w),
respectively.
shows that PAA pretreatment can remove lignin effectively
and cause degradation of some hemicelluloses, which made
the cellulose exposed. Analysis of the experiments (Table 7)
showed that the significance of each parameter affect-
Table 6
Analysis of L9(34) experiment results for CRC in NaOH pretreatment ing YRSAH and CRC followed the same order of
D > T > L > t. Loading of PAA is the most important fac-
T t D
tor for all the response variables.
K1 36.80 41.38 46.38
Fig. 1 shows that increasing temperature resulted in a
K2 42.86 43.12 42.86
K3 47.02 42.18 37.44 decrease of SY and increase of CC, DD, YRSAH and
k1 12.27 13.79 15.46 CRC. It was due to the fact that more lignin and carbohy-
k2 14.29 14.37 14.29 drates were dissolved at a higher temperature, which led to
k3 15.67 14.06 12.48 decrease of SY and increase of YRSAH and CRC. How-
R 3.41 0.58 2.98
ever, temperature over 80 °C had no significant influence
Optimal level T3 t2 D1

obvious decrease of SY and increase of CC. CRC was Table 7


increased with temperature, but decreased with loading of L16(45) experiment of peracetic acid pretreatment
NaOH. This interesting phenomenon maybe caused by Test Parameters SY CC DDe YRSAH CRC
extractives in the weed stem competitively reacting with No.
Ta
t b
Dc
L d (%) (%) (%) (%) (%)
NaOH and further affecting the kinetics and efficiency of
1 T1 t1 D1 L1 77.00 51.46 44.42 1.02 2.26
NaOH pretreatment. This should be further investigated. 2 T1 t2 D2 L2 72.43 54.40 73.83 5.34 4.31
Table 6 showed that the ‘‘optimal’’ condition for NaOH 3 T1 t3 D3 L3 68.71 56.80 88.21 8.82 11.39
pretreatment was T3t2D1, which was included in the exper- 4 T1 t4 D4 L4 66.71 59.45 90.75 11.33 26.92
iment design. The ‘‘optimal’’ condition for NaOH pretreat- 5 T2 t1 D2 L3 72.14 55.53 58.04 6.31 5.42
ment thus was as follows: temperature of 110 °C, reaction 6 T2 t2 D1 L4 74.43 52.33 47.45 3.72 3.54
7 T2 t3 D4 L1 57.00 70.38 96.25 24.81 31.72
time of 120 min, NaOH loading of 10% and liquid-to-solid 8 T2 t4 D3 L2 65.29 61.25 87.75 13.99 34.50
ratio of 6:1. Under these conditions, approximate 30% of 9 T3 t1 D3 L4 67.14 59.21 83.84 13.44 21.58
the raw material and 25% of the lignin were dissolved in 10 T3 t2 D4 L3 55.43 69.98 97.59 26.82 29.19
the pretreatment, and the cellulose content was increased 11 T3 t3 D1 L2 72.57 54.73 62.51 6.37 3.47
to 58.15%. The CRC was 18.53%, which was greatly 12 T3 t4 D2 L1 64.29 63.28 79.01 16.46 26.10
13 T4 t1 D4 L2 50.00 78.61 95.79 32.20 36.05
enhanced juxtaposed with sulfuric acid pretreatment. 14 T4 t2 D3 L1 52.29 73.76 95.23 30.42 38.06
When cellulase loading was increase to 80 FPU/g cellulose, 15 T4 t3 D2 L4 65.43 60.25 73.77 14.59 8.36
CRC correspondingly increased to 29%. 16 T4 t4 D1 L3 70.14 55.22 64.20 9.15 7.58
a
T: pretreatment temperature, T1, T2, T3, T4 denote 60, 70, 80, 90 °C,
respectively.
3.4. Effect of peracetic acid pretreatment b
t: pretreatment time, t1, t2, t3, t4 denote 60, 90, 120, 150 min,
respectively.
c
It was shown that NaOH pretreatment could increase D: loading of PAA, D1, D2, D3, D4 denote 20, 30, 40, 50% (w/w),
respectively.
the degree of delignification and enhance the enzymatic d
L: liquid-to-solid ratio, L1, L2, L3, L4 denote 4, 5, 6, 7 (v/w),
digestibility of the weed stem, however, the CRC was still respectively.
low. A higher temperature may further increase it, but e
DD: degree of delignification (percentage of the Klason lignin
more energy consumption and a higher pressure will be removed), %.
3734 X. Zhao et al. / Bioresource Technology 99 (2008) 3729–3736

Fig. 1. Effect of temperature, time, loading of PAA and liquid-to-solid ratio on SY, CC, DD, CRC and YRSAH in peracetic acid pretreatment.

on DD. Pretreatment time significantly affected all the order to obtain a good degree of delignification, the acetic
response variables (p > 0.05). DD did not increase obvi- acid concentration must be equal to or greater than 71.3%
ously and YRSAH conversely decreased after 90 min, (Ligero et al., 2007). Therefore, the delignification ability of
probably due to the degradation of sugars by oxidation. acetic acid in PAA pretreatment was so insignificant that it
Loading of PAA had a very significant effects on all the could be negligible. On the other hand, acetic acid and sul-
response variables (p < 0.001). Increasing PAA loading sig- furic acid could catalyze hydrolysis of hemicelluloses, but
nificantly increased CC, DD, YRSAH and CRC, but also sulfuric acid is the main agent leading to degradation of
increased the cost. Liquid-to-solid ratio actually affected hemicelluloses. Hydrogen peroxide could also react with
the concentration of PAA in the liquid phase, which fur- lignin, but its activity was weakened in an acid condition.
ther affected pretreatment. When the loading of PAA was Therefore, PAA plays a major role in delignification.
fixed, increasing liquid-to-solid ratio decreased PAA con- Table 8 shows that the optimal condition for CRC was
centration in the liquid phase, leading to decrease of DD T4t4D4L1. A complementary experiment according to this
and CRC. combination of the optimum levels gave a DD of 97.2%,
It should be noted that PAA was prepared by acetic acid with a CRC of only 28.8%. It has been found that the cel-
and hydrogen peroxide with sulfuric acid as a catalyst. In lulose crystallinity was increased with DD in PAA pretreat-
the pretreatment these chemicals also caused degradation ment. Therefore, probably due to the increase of cellulose
of carbohydrates and lignin. Acetic acid is believed to be crystallinity, the combination of the optimum levels did
a good solvent for lignin and used for pulping or fraction- not give the highest CRC. It indicated that lignin content
ation of lignocellulosic materials (Pan and Sano, 2005). was not the only factor affecting enzymatic hydrolysis.
However, in the acetic acid pulping process, when the con- There are some other factors affecting the enzymatic digest-
centration of acetic acid in the aqueous solution was lower ibility of the materials. The details will be discussed in a
than 60%, almost no lignin was dissolved at a temperature continued study. Test 14 was therefore selected as the
below 90 °C. Even at a high temperature (about 110 °C), in ‘‘optimum’’ condition for PAA pretreatment. Under this

Table 8
Analysis of L16(45) experiment results for DD, YRSAH and CRC in peracetic acid pretreatment
YRSAH CRC
T t D L T t D L
K1 26.50 52.97 20.26 72.70 44.89 65.31 16.85 98.15
K2 48.83 66.29 42.69 57.90 75.19 75.10 44.19 78.33
K3 63.08 54.59 66.66 51.10 80.33 54.94 105.52 53.57
K4 86.36 50.93 95.16 43.08 90.05 95.10 123.89 60.40
k1 6.63 13.24 5.07 18.18 11.22 16.33 4.21 24.54
k2 12.21 16.57 10.67 14.47 18.80 18.77 11.05 19.58
k3 15.77 13.65 16.66 12.77 20.08 13.74 26.38 13.39
k4 21.59 12.73 23.79 10.77 22.51 23.78 30.97 15.10
R 14.96 3.84 18.72 7.41 11.29 10.04 26.76 11.14
Optimal level T4 t2 D4 L1 T4 t4 D4 L1
X. Zhao et al. / Bioresource Technology 99 (2008) 3729–3736 3735

condition, 30.42% of the glycan was converted to reducing We also found that the CRC of the untreated and trea-
sugar in the pretreatment, with xylose yield of 21.2% and ted weed stem were lower than those of some agricultural
glucose yield of 6.1%. When the pretreated sample residues. The CRC of PAA-pretreated bagasse with lignin
was digested by cellulase loading of 20 FPU/g cellulose, content of less than 6% could reach 80% in 72 h when
38.06% of the cellulose was hydrolyzed to glucose in the same loading of cellulase was used. It demonstrated
72 h. The CRC was increased to 50% when increasing cel- that the weed stem was harder to pretreat and digest by cel-
lulase loading to 80 FPU/g cellulose. lulase enzyme than common agricultural residues.

3.5. Comparison of the three chemical pretreatment methods 3.6. Modeling of the pretreatment processes
under the same condition
Some empirical quadratic models were developed with
PAA pretreatment can obtain a high degree of delignifi- the corresponding variables using JMP 5.1 software to pre-
cation, but compared with mild H2SO4 pretreatment and dict the yield of sugars and/or degree of delignification for
NaOH pretreatment, the loading of PAA is relatively high. mild sulfuric acid pretreatment and peracetic acid pretreat-
The ‘‘optimal’’ conditions for these chemical pretreatments ment from the following expression:
were also different, so it is not suitable to compare the effec- X
n X
n X
n
tiveness of different pretreatment methods when the condi- Y ¼ a0 þ bi X i þ ci X 2i þ d ij X i X j þ    ð1Þ
tions were different. PAA can effectively remove lignin at a i¼1 i¼1 i¼1; j¼1
low temperature, and we selected the same mild condition
where Y is the response variable. Xi–Xn denote the vari-
(temperature of 90 °C, time of 150 min, loading of chemical
ables including temperature (T), time (t), concentration of
of 50% based on raw materials and liquid-to-solid ratio of
sulfuric acid (C), loading of PAA (D) and liquid-to-solid
4:1) to compare the effects of the three chemical pretreat-
ratio (L); n is the number of variables; a0, bi, ci, . . . are cor-
ment methods on the enzymatic digestibility of the weed
responding regression parameters. After eliminating the
stem. The results are shown in Table 9. Mild H2SO4 pre-
insignificant terms (p > 0.05) from the model based on
treatment can hydrolyze hemicellulose, but its delignifica-
the p-values from JMP analytic results, the reduced empir-
tion ability is poor. Therefore, the enzymatic digestibility
ical quadratic model used to quantify the yield of reducing
of H2SO4 treated samples was still very weak. NaOH pre-
sugar by acid hydrolysis (YRSAH, based on initial holocel-
treatment can increase the removal of lignin and enhance
lulose, %) in the liquid phase was
the enzymatic conversion of cellulose compared with
H2SO4 pretreatment. PAA pretreatment gave the highest YRSAHjMSAP ð%Þ ¼ 81:9348 þ 0:8020T þ 0:03355t
degree of delignification and also degraded part of hemicel- þ 7:6593C þ 0:0086ðT  111:74Þ
luloses, so the CRC was also greatly enhanced. It indicated
 ðt  90Þ  1:0298ðC  1:522Þ
that PAA was effective for improving the enzymatic digest-
ibility of the weed stem at a low temperature. On the other  ðT  111:74Þ  0:1366ðC  1:522Þ
hand, the decomposition product of PAA is mainly acetic 2
 ðt  90Þ þ 0:0514ðT  111:74Þ ð2Þ
acid. It can be easily recovered by distillation and reused.
Moreover, acetic acid can be formed by deacetylation of The subscript ‘MSAP’ denotes ‘mild sulfuric acid pretreat-
hemicelluloses in the pretreatment, which is a complement ment’. The square of the correlation coefficient (R2) was
of acetic acid. However, an economic study of the three 0.94. The yield of xylose and glucose in sulfuric acid pre-
pretreatment methods at their optimum conditions should treatment can be estimated by the following expressions:
be done in future for a further comparison. Yield of xylose ð%Þ ¼ 0:7  YRSAHjMSAP ð3Þ
Yield of glucose ð%Þ ¼ 0:2  YRSAHjMSAP ð4Þ

Table 9 Similarly, we obtained the models for estimation YRSAH


Comparison of the three chemical pretreatments under the same condition and degree of delignification (DD) in PAA pretreatment
Control H2SO4 NaOH PAA shown as expression (5) and (6).
(Untreated) treated treated treated
DDjPAAP ¼ 25:3024 þ 0:06918T þ 0:1046t
samples samples samples
þ 1:3895D  1:7285L  0:0094ðD  35Þðt  105Þ
Solid yield (%) 100 56.86 53.00 44.43
Cellulose 37.14 63.13 66.64 88.87  0:02545ðD  35Þ2 R2 ¼ 0:97 ð5Þ
content (%) YRSAHjPAAP ¼ 34:3138 þ 0:454T þ 0:0259t
Klason Lignin 0 14.10 27.30 97.2
removed (%) þ 0:6217D  1:8486L  0:0763ðD  35ÞðL  5:5Þ
Carbohydrates 0 32.10 30.25 34.92 þ 0:01359ðT  75ÞðD  35Þ R2 ¼ 0:98 ð6Þ
dissolved
(%) We also found that the solid yield (SY) and cellulose con-
CRC after 72 h 0.80 2.61 7.40 28.8 tent (CC) in the treated samples had a good linear relation
(%)
(see Fig. 2) as follows:
3736 X. Zhao et al. / Bioresource Technology 99 (2008) 3729–3736

this study can serve as a step towards the further optimiza-


tion of pretreatment of the weed to utilize and control it.

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