Mechanical Pieces of Sound Reducing Pipes PDF

Table of Contents
Section I: General Information..................................................................................................... 4

o Introduction ....................................................................................................... 4
o About the Technical Catalogue..................................................................... 4
o Advantages of the System............................................................................... 4
o Characteristics of the System .......................................................................... 5
Section II: Technical Specifications .............................................................................................. 6

o Product Specification …………………………………………….………….......... 6
o Raw Materials Characteristics ……………………………………………........... 6
• Fire Resistance………………………………………………………................. 6
TABLE OF CONTENTS
• Chemical Resistance………………………………………........................... 6
• Heat Resistance.......................................................................................... 6
o Quality Assurance…Our mandate …………………..…………………............. 7
o Applicable Standards.. ……………………………………………………............
7

Section III: The Silent Concept ...................................................................................................... 8
o Noise and Environment………………………………………………………......... 8
• Airborne Sound………………………………………………………............... 8
• Structure Borne Sound……………………………………………….............. 9
o Sound Levels ......................................................................................................
10
Section IV: Product Range ........................................................................................................... 11

o Pipes………………………………………………………………………..................
11
o Fittings…………………………………………………………………………............
12
o Accessories……………………..……………………………………………............
15
Section V: Installation .................................................................................................................. 16

o Typical Installation…………………………………………………………….......... 16
o Fixing of Pipe Work………………………………………..…………………........... 16
o Expansion Compensation…………………………….……………………........... 16
o Change of Direction………………………………………………………….......... 16
o Embedding in Concrete……………………………………………………...........
17
o Fire Protection Collars………………………………………………….……...........
17
o Jointing…………………………..…………...........................................................
18
Section VI: Handling and Support................................................................................................. 19

o Handling………………………………………………………………………............
19
o Storage…………………………………………………………………………...........
19
o Transportation…………………………………………………………………..........
19
o Service & Support……………………………………………………………...........
19
3
Section I General Information
Introduction:
offers a wide product range of silent polypropylene based pipes & Fittings for drainage
and Sewage network applications.
The system is made of reinforced mineral material. It is specially designed to virtually eliminate the
noise that accompanies the evacuation of waste water inside Buildings.
The silent pipe system provides excellent sound insulation that places great importance to the quality
GENE RA L IN F O RMAT ION
and comfort of living in the contemporary era such us hospitals, hotels, residential and other buildings
…. the system is the latest innovation in sound insulation solutions for buildings.
accessories help reduce noise in building installations due to their particular properties.
They are made of polypropylene mineral material.
…about Technical Catalogue:
This catalogue is intended for civil designers,

engineers, and plumbing installers of drainage
and sewerage systems. The catalogue is divided
into 6 sections as follows:
Section II: Technical Information.

Section III: The Silent Concept.
Section IV: Product Range.
Section V: Installation.
Section VI: Handling & Support.
Advantages of the Drainoconcept SILENT® System :
• Completely compatible with all products in accordance with German Standards.

• Resistant to Chemicals (acids, alkalis, salts…etc.).
• Resistant to flames and fire propagation.
• Easy installation.
• Triple layer technology meets the highest requirements of sound insulation.
• Suitable for high temperature waste Drainage.
• Noise-free environment enhancing high living comfort.
• Extensive range of pipes & fittings.
• Excellent price / Benefit Ratio.
4
General Information
Characteristics of the Drainoconcept SILENT System
®
offers an innovative solution for sound-insulation for domestic waste disposal. The function
of the system is to lower and/or eliminate the sound discharged from the waste disposal system inside
the building.
pipes is manufactured in three layer technology:

1. Outer layer is made of polypropylene plastic material showing high impact strength and rigidity.
2. Middle layer is made of reinforced mineral material which will dampen impacts and vibrations so
as to minimize noise pollution and sound waves.
GENERAL INFORMATION
3. Inner layer is designed to prevent chemical attack and corrosion and is resistant to high tempera-
ture. This layer is also characterized by a smooth surface which enhances unobstructed flow of
waste.
fittings are made of reinforced mineral mate-

rial will dampens impacts and vibrations. Furthermore, an
innovative wavy rib added to the structure of the fittings
is designed to absorb airborne and structure born sound
waves in order to make the system more efficient.
Notes:
* Within conformity of international standards and in pursuit of continuous technical developments to improve product superiority and economy, Gulf Dura Industries
LLC. And Concept Building Systems reserve the right to add, cancel, or modify any product displayed in this catalogue in addition to improving its specifications as it
deems necessary without prior notice, and at any time.”
** Please note that the warranty dose not cover improper installation as per the recommendations outlined this catalogue. In case of complaint of damages, it is our
responsibility and right to make an inspection of the fault at the site of installation through our authorized personnel, within one week from the date of reported written
complaint sent to our main office address.
5
Section II Technical Specifications
Product Specification
offers a complete range of polypropylene sound-insulation drainage pipes and fittings

with the following characteristics:
- Size Range: 32, 40, 50, 75, 90, 110, 125 and 160 mm
- Color: Cream White
TE CHN IC A L SPECIF ICAT IONS
- Jointing Method: Push-Fit

- Physical properties:
Characteristic Requirement Test method

Impact Resistance TIR ≤ 10% at 0˚C EN 744
Longitudinal Reversion ≤ 2% at 150˚C EN 743
Water Tightness No Leakage EN 1053
Air Tightness No Leakage EN 1054
Elevated Temperature Cycling No Leakage EN 1055
Raw Material Characteristics
pipes are made of mineral reinforced polypropylene with the following properties:
Properties Unit Data

Density g/cm³ 1.9
Elongation at Break % 50
Elasticity Module N/mm² 3800
Tensile Strength N/mm² 20
Coefficient of Linear Expansion mm/mK 0.09
Fire Resistance:
product range meets the requirements of fire behavior of building materials and
building components according to DIN 4102, fire classification B2.
Chemical Resistance:
pipes and fittings are highly chemical resistant for a wide range of chemicals used
in building construction.
Heat Resistance:
pipes and fittings shows high resistance to hot water on the long term performance
up to 95˚C
6
Technical Specifications
Quality Assurance … Our Mandate
system was established with the mission of providing the highest levels of quality products
to its clients.
Our mandate is to exceed the requirements stated by national and international authorities and in-
stitutions and for that to be achieved, our comprehensive quality control system starts at the very be-
ginning from the time our required specifications are laid out, to the continuous control of received
raw materials, the processing of the product which is checked regularly, packing, storage, shipping
to the customer & ends with the servicing and support system provided to our customers.
prides itself on its thorough manufacturing process that is backboned with state of the art
TECHNICAL SPECIFICATIONS
machinery, well trained skilled professionals & continuous research & development. Deviations on
quality are avoided through a stringent process of in-process data recording on the production lines
that identify real-time changes in the process. To guarantee quality, ’s state-of-art quality
control labs are utilized to perform different dimensional, physical and chemical property tests. Our
engineers undertake many tests to simulate the performance of the products under working condi-
tion. Some of the tests are:
• Dimensional and visual appearance.
• Mechanical characteristics (Impact resistance).
• Physical characteristics (Vicat softening temperature (VST), longitudinal reversion and effect of
heating).
• Acoustic behavior (Sound level).
• Water tightness and Air tightness.
• Elevated temperature cycling.
We also strongly believe and always nourish the environment of continuous quality improvement
in every aspect of our business and the enhancement of our employee knowledge and skills to
achieve their best in individual performance and team work.
This is just a glimpse of the meaning of quality at Gulf Dura industries L.L.C. which is committed to your
complete satisfaction through consistently exceeding customer’s expectations through the under-
standing of their needs and requirements.
Applicable Standards
system is produced according to the following standards & regulations:
DIN EN 1451-1 Plastics piping systems for soil and waste discharge within the building structure
– polypropylene (PP).
DIN 19560 polypropylene (PP) pipes and fittings for hot water resistant waste and soil dis-
charge systems inside buildings.
DIN 4109 Sound insulation in buildings, requirements and testing
DIN 14366 Laboratory measurement of noise from waste water installations.
DIN 4102 Requirements of fire behavior of building materials and building components
7
Section III The Silent Concept
Noise & Environment
Noise pollution can negatively impact the body in residential populations. Combined sources of
noise pollution will lead to a combination of adverse effects such us sleep disturbances, elevated
blood pressure, stress and headache…etc.
The different noise generated inside the household can be due to using different appliances like
vacuum cleaners, washing machines, air conditioning, TV, Radio and also plumbing and drainage
systems. Therefore, the piping system can limit the noise that enters your space and reduce the en-
THE SILEN T CO N CEP T
vironmental noise inside the buildings.
To achieve the goal of effective noise control, one should understand the path that provides noise
through a building.
Basically there are two paths that noise may take in its transmission throughout the building:
• Air-Borne Sound
Easy to control, and the physical behavior of sound must be reemphasized. Airborne noise is incom-
ing to a space may travel through relatively sound-transport barriers. The velocity of air borne sound
is approximately 1130 feet/sec.
8
The Silent Concept
• Structure Borne Sound
Structure borne sound is by far the most difficult to control due to the speed with which sound travels
through solids. The velocity through stone is about 1,200 feet/ sec.
In order to prevent these two paths of noise, the system which is made of reinforced min-
eral material, can provide almost complete elimination of human detected sound and the achieve-
ment of a desired degree of sound comfort.
The silent system will allow the sound energy to enter the material which will severely reduce the re-
flection of sound waves. Sounds will lose their energy and vibrations before they are reflected back
THE SILENT CONCEPT

into a space.
9
The Silent Concept
Sound Levels:
Determination of the acoustic performance of waste water installation system in the labo-
ratory conducted by Fraunhofer Institute of Building Physics (IBP) Germany, test results are illustrated
in the following table and column chart:
Waste Water System

Flow Rate (l/s) 0.5 1.0 2.0 4.0
Installation Sound Level [dB(A)] 6 9 15 18
THE SILEN T CO N CEP T
• Evaluation according to DIN EN 14366
The installation plan for the is shown in the following drawing:
10
Section IV Product Range
PP Mineral Filled 3-Layer Drainage Pipes (Silent)
Plain Ended Pipe

Code Description Std Pck Std Pck Unit
Plain Ended 3-Layer Silent Drainage Pipe L=3m
BP50-3/WT 205 PALLET
(D50xTh4mm)
BP75-3/WT 85 PALLET
(D75xTh4.5mm)
BP90-3/WT 61 PALLET
(D90xTh4.5mm)
(D110xTh5.3mm)
PRODUCT RANGE
(D125xTh5.3mm)
(D160xTh5.3mm)
Push Fit Pipe (500mm Lengths)

Push Fit 3-Layer Silent Drainage Pipe L=500mm
BP50-0.5-P/WT 50 Carton
(D50xTh4mm)
(D75xTh4.5mm)
(D90xTh4.5mm)
(D110xTh5.3mm)
(D125xTh5.3mm)
(D160xTh5.3mm)
Push Fit Pipe (1 meter Lengths)

Push Fit 3-Layer Silent Drainage Pipe L=1m
BP50-1-P/WT 205 PALLET
(D50xTh4mm)
(D75xTh4.5mm)
(D90xTh4.5mm)
(D110xTh5.3mm)
(D125xTh5.3mm)
(D160xTh5.3mm)
11
Product Range

BP50-2-P/WT Push Fit 3-Layer Silent Drainage Pipe L=2m (D50xTh4mm) 205 PALLET
BP75-2-P/WT Push Fit 3-Layer Silent Drainage Pipe L=2m (D75xTh4.5mm) 85 PALLET
PRO DUCT RA N GE

BP50-3-P/WT Push Fit 3-Layer Silent Drainage Pipe L=3m (D50xTh4mm) 205 PALLET
PP Mineral Filled Drainage Fittings (Silent)
Tee Branch 87.5°

B50-T90-P/WT Tee Branch 87.5˚ Silent Drainage Fitting (50mm) 10 Carton
Reducer Tee 87.5°

B75-50RT90-P/WT Reducer Tee 87.5˚ Silent Drainage Fitting (75x50mm) 25 Carton
12
Product Range
Y-Branch 45°
B50-Y45-P/WT Y-Branch 45˚ Silent Drainage Fitting (50mm) 10 Carton
Reducer Y-Branch 45°
PRODUCT RANGE
Reducer Y-Branch 45˚ Silent Drainage Fitting
B75-50RY45-P/WT 25 Carton
(75x50mm)
(90x50mm)
(110x75mm)
(110x50mm)
(125x110mm)
(125x75mm)
(160x110mm)
Elbow 87.5°
B50-E90-P/WT Elbow 87.5˚ Silent Drainage Fitting (50mm) 15 Carton
Elbow 45°
B50-E45-P/WT Elbow 45˚ Sil. Drain. Fitting (50mm) 20 Carton
13
Product Range
Socket Coupling
B50-C-P/WT Socket Coupling Silent Drainage Fitting (50mm) 25 Carton
Reducer Coupling
B75-RC50-P/WT Red. Coupling Sil. Drain. Fitting (75x50mm) 50 Carton
PRO DUCT RA N GE

B160-RC125-P/WT Red.Coupling Sil. Drain. Fitting (160x125mm) 10 Carton
Plug
B32-P-P/WT Plug Silent Drainage Fitting (32mm) 50 Carton
Double Corner Branch 87.5°

Double Corner Branch 87.5˚ Silent Drainage Fitting
B110-DCT90-P/WT 5 Carton
(110x110x110mm)
Angular Double Branch 67.5°

Angular Double Branch 67.5˚ Silent Drainage Fitting
B110-ADY67-P/WT 2 Carton
(110x110x110mm)
P-Trap Base
P-Trap Base Fitting Silent Drainage Underground-
B110-PT/WT 10 Carton
Cream White 110mm
14
Product Range
Floor Trap
B110-FT7550-P/WT Floor Trap PPB Drainage Fitting (Silent) , (110x75x50mm) 10 Carton
PP-PVC Adapter
B50-RC2-P/WT PP-PVC Adapter Silent Drainage Fitting (50mmx2") 15 Carton
B75-RC3-P/WT PP-PVC Adapter Silent Drainage Fitting (75mmx3") 5 Carton
PRODUCT RANGE
Clean Out Pipe
B75-CO-P/WT Clean Out Pipe Silent Drainage Fitting (75mm) 10 Carton
Accessories
Clamp
Code Description Std Pck
A810-RC3236 Rubber Clamp for Pipe (32 -36mm) (1») 75
A810-RC3843 Rubber Clamp for Pipe (38 -43mm) (1 1 /4 ) »
50
A810-RC4751 Rubber Clamp for Pipe (47- 51mm) (1 1 /2») 50
A810-RC7580 Rubber Clamp for Pipe (75- 80mm) (2 1/ 2 ) »
40
A810-RC8792 Rubber Clamp for Pipe (87- 92mm) (3») 40
A810-RC107112 Rubber Clamp for Pipe (107 -112mm) (4 ) »
25
A810-RC125130 Rubber Clamp for Pipe (125 -130mm) (5») 25
A810-RC159166 Rubber Clamp for Pipe (159-166mm) (6 ) »
25
Clamp Screw
Code Description Std Pck
A8-SCR50 Wall mounting screw for Clamp (M8x50mm) 1000
A8-SCR100 Wall mounting screw for Clamp (M8X100mm) 1000
15
Section V Installation
Typical Installation:
pipes and fittings are recommended for above ground soil and waste disposal applica-
tions inside buildings. Underground installations are not recommended.
Fixing of pipework:
pipes must be securely fixed using rubber clamps. Over tightening should be avoided
to allow for thermal movements. Distances between pipe supports are determined in the following
table:
Maximum Support Distance

Size
IN ST A LLA T ION
Vertical (m) Horizontal (m)

32 1.2 0.5
40 1.2 0.5
50 1.2 0.7
75 1.8 1.0
90 1.8 1.3
110 1.8 1.6
125 1.8 1.8
160 1.8 2.0
Expansion Compensation:
All plastic soil and waste systems move with changes in temperature. It is vital to accommodate this
movement when making push-fit joints. As installation of a system progresses, a continuous check
should be made to ensure that the expansion allow-
ance has not been lost.
Change of Direction:
In order to achieve the required sound insulation prop-

erties of the system, certain measures must be taken
to reduce impact zones. Therefore, abrupt directional
changes should be avoided. For any 90˚ change of
direction in the transition area leading from the verti-
cal to the horizontal arrangement, instead of using 90˚
elbow it’s recommended to use 45˚ elbow with a 250
mm long pipe.
16
Installation
Embedding in Concrete:
pipes and fittings can be embedded directly into concrete. Provisions for thermal move-
ment must be taken into consideration in accordance with previous instructions.
Pipes and fittings should be fixed properly in order for their position not to be changed during ce-
mentation. Pipe ends are to be closed and the gap between pipe and socket to be sealed with
adhesive tape in order to prevent cement from seeping inside the socket gap.
Fire Protection:
I N S T A L L A T I O N
Fire protection collars are recommended to be used while installing on walls and ceilings and where
active protection measures must be taken. In case of fire or heat, a special fireproof laminate inside
the collar begins to expand and create a protective seal against transmission of fire inside the system.
17
Installation
Jointing
1. Cut the pipe square with a commercial pipe 5. Place seal ring in groove of socket
cutter or fine toothed saw. ensuring that seal is correct way round.
2. Chamfer the pipe end with a suitable

IN ST A LLA T ION
beveling machine.
6. Apply lubricant to the pipe, fitting and

seal ring.
3. Clean the spigot and socket from dust,

grit, grease and make sure to be as dry as
possible.
7. Push-fit the pipe to full socket depth.
4. Insert pipe into the socket without seal ring in

place and mark pipe when it’s fully inserted.
8. Withdraw pipe 10mm to allow for

expansion.
18
Section VI Handling & Support
Handling
• The pipe should be handled with reasonable care to avoid breakage or damage.
• The pipes and fitting s should keep away from sharp objects (Rocks, irons, stones…etc).
• Handling of silent pipes requires extra care as the added pipe weight can cause breakage.
• Temperatures in the cold range should be avoided.
• Pipes and fittings should be protected from direct Sunlight.
HA NDLING & SUPPORT

Storing
• The pipe should be protected from the sun from the effects of ultraviolet-rays and prevent heat
buildups.
• If the pipe is stored in racks, it should be continuously supported along its length.
• When pipes are stacked, ensure that the weight of upper units does not cause deformation to
pipe in lower units.
• The pipe should be supported to prevent damage during storage.
• The pipe should not be stored close to heat sources or hot objects.
• The pipe & fittings should be always protected from dirt and foreign matter.
• The fitting cartons should be stored in a damp-free area.
Transportation
• Each shipment should be accompanied with a complete list of all items shipped.
• The pipes and fittings are carefully loaded with care from the factory. Unloading should also be
done with similar care.
• It’s the driver responsibility to deliver the items in good condition. Please inspect arriving goods
and report any damage immediately.
Support & Service

Service and Support is available around the clock to answer any technical queries, and to provide
required expertise needed in the design and installation of your network.
19

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Table of Contents

Section I: General Information..................................................................................................... 4

Section II: Technical Specifications .............................................................................................. 6

Section IV: Product Range ........................................................................................................... 11

Section V: Installation .................................................................................................................. 16

Section VI: Handling and Support................................................................................................. 19

…about Technical Catalogue:

This catalogue is intended for civil designers,

Section II: Technical Information.

Advantages of the Drainoconcept SILENT® System :

• Completely compatible with all products in accordance with German Standards.

pipes is manufactured in three layer technology:

fittings are made of reinforced mineral mate-

offers a complete range of polypropylene sound-insulation drainage pipes and fittings

- Jointing Method: Push-Fit

Characteristic Requirement Test method

Raw Material Characteristics

Properties Unit Data

Noise & Environment

vironmental noise inside the buildings.

THE SILENT CONCEPT

Waste Water System

• Evaluation according to DIN EN 14366

The installation plan for the is shown in the following drawing:

Plain Ended Pipe

Push Fit Pipe (500mm Lengths)

Push Fit Pipe (1 meter Lengths)

Push Fit Pipe (2 meter Lengths)

Push Fit Pipe (3 meter Lengths)

PP Mineral Filled Drainage Fittings (Silent)

Tee Branch 87.5°

Reducer Tee 87.5°

Reducer Y-Branch 45°

B110-RC50-P/WT Red. Coupling Sil. Drain. Fitting (110x50mm) 20 Carton

Double Corner Branch 87.5°

Angular Double Branch 67.5°

Maximum Support Distance

Vertical (m) Horizontal (m)

In order to achieve the required sound insulation prop-

2. Chamfer the pipe end with a suitable

6. Apply lubricant to the pipe, fitting and

3. Clean the spigot and socket from dust,

7. Push-fit the pipe to full socket depth.

4. Insert pipe into the socket without seal ring in

8. Withdraw pipe 10mm to allow for

• Temperatures in the cold range should be avoided.

• Pipes and fittings should be protected from direct Sunlight.

HA NDLING & SUPPORT

• The pipe should be supported to prevent damage during storage.

• The fitting cartons should be stored in a damp-free area.

Support & Service

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