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Katja Bezek, Damjan Nipič, Karmen Godič Torkar, Martina Oder, Goran
Dražić, Anže Abram, Janez Žibert, Peter Raspor & Klemen Bohinc
To cite this article: Katja Bezek, Damjan Nipič, Karmen Godič Torkar, Martina Oder, Goran Dražić,
Anže Abram, Janez Žibert, Peter Raspor & Klemen Bohinc (2019): Biofouling of stainless steel
surfaces by four common pathogens: the effects of glucose concentration, temperature and surface
roughness, Biofouling, DOI: 10.1080/08927014.2019.1575959
features of these materials as diminished shear forces this pathogen in food processing environments has
and higher surface areas can increase microbial been linked to its ability to attach to surfaces and
retention (Whitehead and Verran 2006; Ammar et al. form biofilm (Carpentier and Cerf 2011). The
2015). Surfaces are commonly treated with disinfec- emergence and spread of microbial resistance has led
tants and cleaning agents such as peroxides, to an increased interest in the development of new
chloramines or hypochlorites that can alter surface strategies to combat bacterial biofilms (Blackledge
characteristics (Schmidt et al. 2012). However, bacter- et al. 2013; Akbas 2015; Nan et al. 2015). Some anti-
ial cell properties, such as the presence of fimbriae, biofilm strategies are focused on molecular mecha-
flagella, production of extracellular polymeric substan- nisms and other on surface material modifications
ces (EPS), specific protein adhesins and cell size are (Chen et al. 2013; Sadekuzzaman et al. 2015).
also an important factor in active bacterial adhesion The aim of this study was to provide information
to surfaces of various materials (Donlan 2002; Van which may help reduce the contamination of surfaces
Houdt and Michiels 2010; Limoli et al. 2015). These in food and healthcare facilities by determining
properties can be affected by the surrounding envir- the parameters impacting on biofilm formation.
onment; hence, alterations in these conditions may In this context the effect of selected parameters such
alter the adhesion and biofilm formation of diverse as glucose concentration, temperature and SS surface
bacterial species in a different way (Garrett et al. roughness on biofouling of four common bacterial
2008; Van Houdt and Michiels 2010). It has also been pathogens was tested. The surface roughness and top-
shown that temperature can affect the physical prop- ography of AISI 304 stainless steel (SS) were charac-
erties of the compounds within and around the cells terized by mechanical profilometer and scanning
as well as their surface chemistry, including the electron microscopy (SEM), respectively. To quantify
composition of surface polymers and appendages. In the biofouling as defined by the amount of bacterial
combination with other factors, such as changes in cells and debris present, a spectrophotometric method
pH, this can have a noticeable effect on bacterial using crystal violet dye was applied.
growth, aggregation and production of flagella
(Herald and Zottola 1988; Barker and Bloomfield Materials and methods
2000; Andersen et al. 2010). Bacterial strains and growth conditions
Many foodborne pathogens and medically import-
ant bacteria including Escherichia coli, Staphylococcus To test the effect of glucose concentration, tempera-
aureus, Pseudomonas aeruginosa and Listeria monocy- ture and SS surface roughness on biofouling, a set of
togenes are capable of attaching to and forming bio- four common bacteria strains with biofilm forming
films on various abiotic surfaces (metal, glass, plastic, potential was used. Selected strains were L. monocyto-
genes ZM58 (IHM, W€ urzburg, Germany), S. aureus
rubber) (Verran et al. 2001; Naves et al. 2008). E. coli
is a commensal member of the intestinal microflora ATCC 25923 (clinical isolate), E. coli ATCC 35218
of animals and humans and some serotypes can cause (canine isolate) and P. aeruginosa ATCC 27853 (blood
serious food poisoning and are occasionally respon- culture isolate). Prior to experiments, the strains
sible for product recalls (Vogt and Dippold 2005). were sub-cultured on tryptic soy agar (TSA, Oxoid,
The pathogenesis of biomaterial-associated staphylo- Basingstoke, UK) or nutrient agar (NA, Biolife,
coccal infections, caused mainly by S. aureus and Milano, Italy) at 37 C. For the experiments, overnight
S. epidermidis, is often conditioned by a multilayered cultures were prepared by inoculating nutrient broth
biofilm, where bacteria are significantly less (NB, Biolife) with biomass of one bacterial colony
susceptible to antibiotics compared to planktonic cells and incubated overnight at 37 C. The overnight
(Chuard et al. 1991; Knobloch et al. 2002). P. aerugi- cultures were then diluted in fresh NB in the ratio
nosa is an opportunistic pathogen that exhibits 1:300 to the final concentration of 107 CFU ml1.
a number of virulence factors, among which biofilm
formation plays a major role in infection and anti- Stainless steel surfaces
biotic resistance (Rasamiravaka et al. 2015). The food- Biofouling by bacteria was studied on square SS
borne pathogen L. monocytogenes is known for its coupons (1 1 cm; 2 mm) of AISI 304 grade of four
ubiquitous distribution in nature and survival under different surface roughnesses. For the roughness char-
adverse environmental conditions such as refrigerator acterization a mechanical profilometer Form Talysurf
temperatures, low pH and high salt concentration Series 2 was used (Taylor-Hobson Ltd, Leicester, UK).
(Gandhi and Chikindas 2007). Increased retention of On each sample three-line measurements in the
BIOFOULING 3
length of 5 mm were made. To separate roughness Table 1. Roughness of four different stainless steel surfaces.
from waviness, a Gaussian cut-off filter of 0.25 mm in AISI 304 grade of different finishes were used: not treated
(3C); polished (3D); brushed (BR) and electropolished (EL). The
accordance with the ISO 4288-1996 was applied
data analysis includes the following roughness parameters:
before final results of the arithmetic average rough- arithmetic average roughness (Ra), average maximum peak to
ness (Ra), average maximum peak to valley (Rz) and valley (Rz) and root mean squared roughness (Rq).
root mean squared roughness (Rq) were obtained. Surface Ra (lm) Rz (lm) Rq (lm)
The untreated SS surface was designated 3C, the AISI 304 3C 0.043 ± 0.015 0.355 ± 0,148 0.060 ± 0.025
surface exposed to 3D polishing as 3D; the brushed AISI 304 3D 0.028 ± 0.010 0.198 ± 0.083 0.038 ± 0.015
AISI 304 BR 0.060 ± 0.000 0.340 ± 0.014 0.078 ± 0.005
surface as BR and the electropolished surface as EL AISI 304 EL 0.208 ± 0.034 1.370 ± 0.272 0.280 ± 0.048
(Bohinc et al. 2016). The edges of all coupons were
polished in order to minimize bacterial adhesion on SS surface. For quantification, a modified CV method
the edges and side surfaces. Prior to use, SS coupons was used, as described previously (O’Toole and Kolter
were degreased in ethanol and sterilized by autoclav- 1998; Kubota et al. 2008). Briefly, after each incuba-
ing at 121 C for 15 min. tion time bacterial suspensions were aspirated and
For the study of preferential locations of bacterial non-adhered bacteria removed by gentle rinsing with
adhesion on the SS surfaces, scanning electron 5 ml of sterile phosphate-buffered saline (PBS, Oxoid)
microscopy (SEM; JSM-7600F, Jeol, Peabody, USA) three times. The biofouling material on the surface of
was used. The topography of the highest (EL) and SS coupons was fixed using a hair dryer for 10 min at
lowest (3D) root mean squared roughness values of 60 C and stained with 3 ml of 0.1% CV solution
surfaces was investigated after incubation for 24 h at (Merck KGaA, Darmstadt, Germany) for 5 min. The
37 C in NB medium without glucose. SS coupons were then washed three times with 5 ml
of sterile PBS to remove the excess dye. In the next
The effect of glucose concentration and step, coupons were dried and separately transferred
temperature on biofouling into one well of a 24-well microtitre plate. To release
the bound dye, 200 ml of 96% ethanol (Merck) were
To study the effect of glucose concentration on bio-
added to a single coupon and shaken for 5 min.
fouling of the selected bacterial strains, NB medium
Afterwards the dye solution was transferred into the
was supplemented with 0%, 1% or 5% of glucose
wells of a fresh 96-well microtitre plate and spectro-
(Sigma-Aldrich, Darmstadt, Germany). For the experi-
photometrically measured (Infinite 200 VR PRO,
ment, four sterile SS coupons of the same roughness
Tecan, Gr€ odig, Austria) at a wavelength of 620 nm
were aseptically transferred into one well of a six-well
(A620). The measurements were corrected by subtract-
microtitre plate (Techno Plastic Products AG,
ing the mean values of the negative controls for each
Trasadingen, Switzerland ) and covered with 4 ml of
individual SS surface (DA620) and discussed in terms
diluted overnight bacterial culture. The coupons were of biofouling.
then incubated at 37 C for 24 h and 48 h. As negative
controls, four SS coupons were incubated in a sterile
medium, under the same conditions. Statistical analysis
The effect of temperature on biofouling was deter- Univariate analysis of variance (ANOVA) and post
mined using NB medium without glucose addition. hoc analysis with the Tukey HSD criterion were
The incubation conditions were 22 C (room tempera- employed for the statistical analysis of the differences
ture), 37 C (body-physical temperature) for 24 and in the optical density values for the tested parameters
48 h or 4 C (refrigerator temperature) for 192 h. After (Hirotsu 2017).
incubation, the biofouling on the SS coupons was
quantified using the crystal violet (CV) staining assay.
In the case of L. monocytogenes the temperature effect Results
was tested also in NB medium supplemented with 1% Surface roughness and topography measurements
and 5% glucose.
The surface roughness was calculated from the profil-
ometry measurements (Table 1). The latter includes
Quantification of biofouling
three roughness parameters as follows: arithmetic
The term biofouling in this study combines both bac- average roughness (Ra), average maximum peak to
terial biofilm formation and subsequent loading of valley (Rz) and root mean squared roughness (Rq)
dead cell debris and growth medium residues on the (ISO 1997). The highest values of all three parameters
4 K. BEZEK ET AL.
Figure 1. The effect of glucose concentration (0%, 1%, 5%) and temperature (22 C, 37 C) on bacterial biofouling (DA620) after
incubation for 24 h (A, C, E) or 48 h (B, D, F). AISI 304 grade SS with different finishes was used: (3C) untreated; (3D) polished;
(BR) brushed and (EL) electropolished.
(Ra, Rz and Rq) were measured for electropolished SS significantly influenced (p < 0.001) the optical density
surface. The lowest roughness was obtained for the values (bacterial biofouling rate), while temperature
3D polished surface. The topographies of all surfaces was not a significant factor (p ¼ 0.273). The interac-
were also examined by SEM (Figure 3). The brushed tions between factors were also significant, except the
surfaces showed pronounced stripes and lines in one interaction between SS surface type and glucose con-
direction and the 3C surfaces showed a granu- centration (p ¼ 0.512). Additional post hoc analysis
lar structure. showed significant differences between all the SS sur-
In the terms of topography more surface features face types, except between 3D polished and EL surfa-
such as cracks, scratches and grooves were observed ces as well as between BR and EL surfaces. The
on the 3D surface. Also, the amount of attached bac- results overview showed that the untreated (AISI 304
terial cells was higher on the AISI 304 3D surface 3C) SS surface was the most common site of biofoul-
where clusters of bacteria were often aligned with sur- ing for all the bacterial strains (Figures 1 and 2). The
face irregularities (Figure 4). The EL surface topog- summary of measured bacterial biofouling on SS AISI
raphy was shown to be less diverse with a lower 304 grade with different finishes for different temper-
number of surface features and a more randomized atures and glucose concentrations are given in Tables
surface distribution of bacteria. 2 and 3.
Biofouling of SS surfaces
The effect of glucose concentration
The statistical analysis showed that the type of SS sur- The biofouling of E. coli ATCC 35218 after incuba-
face, the bacterial strain and the glucose concentration tion for 24 h on 3C and 3D surfaces was shown to be
BIOFOULING 5
Figure 2. The effect of glucose concentration (0%, 1%, 5%) and temperature (22 C, 37 C) on L. monocytogenes biofouling
(DA620) after incubation for 24 h (A, C) and 48 h (B, D). AISI 304 grade SS with different finishes was used: (3C) untreated; (3D)
polished; (BR) brushed and (EL) electropolished.
higher in NB without glucose addition (p < 0.05) tested. After both incubation times at 22 C the bio-
(Figure 1A). After 48 h incubation, the biofouling was fouling was the highest in NB without glucose add-
significantly lower in NB supplemented with 1% glu- ition (p < 0.05), followed by lower values in NB
cose (p < 0.05) and there were almost no differences supplemented with 1% or 5% of glucose (Figure 2A
in biofouling among the various SS finishes (Figure and B). A similar effect of glucose concentration was
1B). The biofouling of S. aureus ATCC 25923 was observed also after incubation at 37 C, with the high-
greatly influenced by glucose concentration after 48 h est biofouling potential of individual surface in NB
incubation, with statistically significant higher values without glucose and with significantly lower values in
in NB with 5% glucose (p < 0.05), for all the surfaces NB supplemented with 5% glucose (Figure 2C
tested (Figure 1D). On the other hand, the glucose and D).
concentration had different effects on P. aeruginosa
ATCC 27853 biofouling – after both time points at The effect of temperature
37 C it was higher in NB without glucose addition To evaluate the effect of temperature on biofouling,
(p < 0.05) and decreased conversely with glucose con- the CV assay was performed after incubation in NB
centration (Figure 1E and F). L. monocytogenes had medium without glucose addition for all the tested
the highest biofouling potential among the tested strains. Incubation temperatures were 22 C and 37 C
strains and under the conditions used. Therefore, all for 24 and 48 h (Figures 1 and 2), and for 192 h in
the experimental conditions of this study (different SS the case of incubation at 4 C (data not shown). For
surfaces, glucose concentration and temperature) were the BR and EL surfaces, the biofouling of E. coli
6 K. BEZEK ET AL.
Figure 3. SEM micrographs of the surface features of untreated (3C), polished (3D), brushed (BR) and electropolished (EL) surface
finishes of AISI 304 grade.
ATCC 35218 was higher at 37 C and reached the surface finishes. The highest level of biofouling by
highest values after 48 h incubation (p < 0.05) the strains at 22 C after 48 h incubation was shown
(Figure 1A and B). By contrast, the biofouling of S. by L. monocytogenes. Nevertheless, the biofouling of
aureus ATCC 25923 after 24 h was higher at 22 C L. monocytogenes was higher after incubation at
than at 37 C (p < 0.05), with the highest values on 37 C than at 22 C (p < 0.05) for all surfaces and
the 3C surface (Figure 1C). After 48 h the biofouling glucose concentrations tested (compare Figure 2A
difference between the incubation temperatures was with C and Figure 2B with D). Despite its psychro-
not so obvious (Figure 1D). Among the tested philic nature the biofouling on SS coupons was
strains, P. aeruginosa ATCC 27853 reached the high- strongly inhibited at refrigerator temperature (4 C).
est biofouling levels at 22 C after 24 h incubation Moreover, after a prolonged incubation time (192 h)
(p < 0.05) on almost all surfaces (Figure 1E). at 4 C, statistically significant differences in bacterial
Nevertheless, after 48 h the biofouling at 22 C adhesion and subsequent biofouling on any of the SS
decreased so that the values were higher after the coupons was not observed for any of the tested
incubation at 37 C, with no differences between the strains (p > 0.05).
BIOFOULING 7
Figure 4. SEM micrographs of polished (3D) and electropolished (EL) surface finishes of AISI 304 grade after incubation for 24 h
at 37 C with adhered bacterial cells.
0.61 ± 0.11
0.67 ± 0.14
0.46 ± 0.10
0.81 ± 0.18
Note: The effect of glucose concentration (0%; 1%; 5%), temperature (4 C; 22 C; 37 C) and surface roughness (not treated (3C); polished (3D); brushed (BR) and electropolished (EL)). The results are presented as
Although the EL surface had the highest roughness
5
values, the surface with the most biofouling was the
untreated (3C) SS surface (Figures 1 and 2). As
0.72 ± 0.10
0.83 ± 0.17
0.80 ± 0.11
1.16 ± 0.10
shown by SEM imaging the greater affinity of bacter-
37
1
tum properties.
In addition to the genetic predisposition of bacteria
0.74 ± 0.12
0.69 ± 0.15
0.67 ± 0.12
0.92 ± 0.10
AISI 304 3D
AISI 304 BR
AISI 304 3C
AISI 304 EL
present results, where a higher (5%) glucose concen- Processing industries (food, pharmaceuticals) as
tration resulted in a decrease in biofouling after 24 h well as the medical sector are constantly searching for
and 48 h incubation at both temperatures (Figure 2). new solutions regarding contact materials, techniques
Temperature is one of the main critical control and surface design for particular applications. In this
points in the food processing industry which affects endeavour, new methods for surface testing after
microbial survival and therefore is of great import- exposure to microbial agents are needed for studying
ance also in the medical field. As suggested by Herald their intrinsic and extrinsic growth parameters. For
and Zottola (1988) the initial interaction between bac- this reason, a comparison of results between different
teria and substratum may be increased at a lower publications is difficult or even impossible, since cru-
temperature because of the more uniform properties cial experimental data such as temperature and pH
of polysaccharides. Even a short change in growth values and information about material characteristics,
temperature can affect protein synthesis and presum- such as roughness and topography are missing. In
ably influences the surface characteristics that might addition, most importantly, type strains which are
alter bioadhesive behaviour. It has also been proposed used as standards are neither recognized nor applied
that temperature stress could induce adhesion and an in these analytical processes. All this makes research
adaptive response of the strains to low temperatures and development rather demanding. There is a wide
(Zeraik and Nitschke 2012). It has also been observed range of variables that can be influenced and taken
into consideration when setting the key control points
that the high temperature effect can even increase the
of pathogen surveillance. To the authors’ knowledge,
adherent nature of the biofilm to the surface due to
this paper summarizes for the first time the response
its ‘baking effect’ (Garrett et al. 2008). Although tem-
of different biofilm forming bacteria when exposed to
perature was not a significant factor (p ¼ 0.273) affect-
a selection of the most common SS materials used in
ing biofouling in this study, there were some
medical and processing industries which can be influ-
observed differences due to incubation temperature.
enced by a wide range of variables. Furthermore, the
In the case of E. coli and S. aureus it was shown by
unexpected results such as biofouling fluctuations
Pompermayer and Gaylarde (2000) that reduced tem- through time and higher values on a surface that was
peratures had little or no effect on biofilm formation, not the roughest requires further research work. To
whereas total adherent cell numbers were the same at obtain a better understanding of the observed com-
12 C and 30 C regardless of incubation time. In this plexity of biofilm formation will require studies at a
study similar results were obtained after 48 h incuba- molecular level as well as more information of how
tion, showing no significant differences in biofouling bacterial physiology and cell wall topography is
values between 22 and 37 C (Figure 1B and D). affected by the residual surrounding materials.
Equal biofouling at the temperatures tested may indi-
cate that adhesion- or other surface-colonization fac-
tors are more effective than a lower temperature Acknowledgements
(Andersen et al. 2010). Biofilm formation by P. aeru- The authors would like to thank Dr Barbara Jersek
ginosa was shown to be inversely temperature corre- (Biotechnical Faculty of the University of Ljubljana,
Slovenia) for providing the L. monocytogenes strain.
lated, with higher levels at 22 C compared to 37 C
(Constantin 2009). In this study the latter was
observed only after 24 h incubation (Figure 1E), while Disclosure statement
biofouling after 48 h was generally higher at 37 C The authors declare no conflict of interest.
than at 22 C (Figure 1F). For L. monocytogenes bio-
fouling levels were increased by temperature (37 C)
(compare Figure 2A with 2C and Figure 2B with 2D) Funding
that could be due to modified cell surface hydropho- The authors thank the Slovenian Research Agency for sup-
bicity as shown previously (Di Bonaventura et al. port through grant L1-4067 and Iskra Pio d.o.o. We also
thank ARRS programmes P4-0092 and P3-0388.
2008). In the case of L. monocytogenes where all con-
ditions were tested the great complexity of the param-
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