SERVICE MANUAL

HD82/HD8200

Date Revise Version Description

2008.12.29 V1.0 Initial Issue

Modify CH2,CH4
2009.01.06 V2.0 (Change “press power → left → left → up” to “press
power off → left → left → up“

2010.02.22 V3.0
Modify CH4 “Defect specification table“

Copyright February, 2010. All Rights Reserved P/N:36.8AF05G001

SI : Qiue TSE: Check: Approved:

Preface
This manual is applied to HD82/HD8200 projection system. The manual gives you a brief
description of basic technical information to help in service and maintain the product.
Your customers will appreciate the quick response time when you immediately identify
problems that occur with our products. We expect your customers will appreciate the
service that you offer them.
This manual is for technicians and people who have an electronic background. Please
send the product back to the distributor for repairing and do not attempt to do anything that
is complex or is not mentioned in the troubleshooting.

Notice: The information found in this manual is subject to change without prior notice. Any
subsequent changes made to the data herein will be incorporated in future edition.

HD82/HD8200 Service Manual
Copyright February.2010
All Rights Reserved
Manual Version 3.0

HD82/HD8200 Confidential I
Table of Content

Chapter 1 Introduction
Highlight 1-1
Compatible Mode 1-2

Chapter 2 Disassembly Process

Equipment Needed & Product Overview 2-1
Disassemble Lamp Cover Module 2-2
Disassemble Lamp Module 2-2
Disassemble Bottom Cover Module 2-3
Disassemble Formatter Board Module 2-3
Disassemble Main Board and I/O Board Module 2-5
Disassemble Lens Ring Module 2-6
Disassemble Top Cover Module 2-7
Disassemble Top Shielding Module 2-7
Disassemble Right Cover Module 2-8
Disassemble Daught Board Module 2-10
Disassemble System Fan Module 2-11
Disassemble Lamp Driver Module 2-13
Disassemble DMD Blower 2-14
Disassemble Optical Engine Blower 2-15
Disassemble Engine Module 2-16
Disassemble Color Wheel Module 2-16
Disassemble Lamp Blower Duct Module 2-18
Disassemble DA Cover 2-18
Disassemble DA Motor Module 2-19

HD82/HD8200 Confidential II
 Disassemble Rod Module 2-20
Disassemble Heat Sink Module 2-20
Disassemble DMD Module 2-21
Disassemble Focus Ring 2-21
Disassemble Zoom Ring Module 2-22
Disassemble Lamp Blower Module 2-22
Disassemble Air Duct Module 2-23
Disassemble Left Cover Module 2-23
Disassemble LVPS Module 2-25
Disassemble Thermal Sensor Board 2-26
Disassemble Bottom Cover Shielding Module 2-27
Disassemble Ceiling Base Module 2-27
Rod Adjustment 2-28
Re-write Lamp Usage Hour 2-29

Chapter 3 Troubleshooting

LED Lighting Message 3-1

Main Procedure 3-2

Chapter 4 Function Test & Alignment Procedure

Test Equipment Needed 4-1
Service Mode 4-1
OSD Reset 4-1
Test Condition 4-2
Test Inspection Procedure 4-4
PC MODE 4-4
Video Performance 4-8
Calibration 4-9

HD82/HD8200 Confidential III

 DA Calibration 4-11
Optical Performance Measure 4-11
Others 4-13

Chapter 5 Firmware Upgrade

Equipment Needed 5-1
Setup Procedure 5-2
Firmware Upgrade Procedure 5-3
Port95nt.exe Installation 5-5
8051 Firmware Upgrade Procedure 5-7

Chapter 6 EDID Upgrade

EDID Introduction 6-1
Equipment Needed 6-2
Setup Procedure(VGA & DVI-D Port) 6-3
EDID Key-In Procedure(VGA & DVI-D Interface) 6-3
Setup Procedure (HDMI 1 Port & HDMI 2 Port ) 6-6
EDID Key-In Procedure(HDMI 2 Interface) 6-6

Appendix A
Exploded Image 1
Appendix B
Serial Number System Definition 22
PCBA Code Definition 23

HD82/HD8200 Confidential IV
Chapter 1

Introduction

1-1 Highlight

No Item Description
1 Dimension (LxWxH) ● 490 (L) x 371.1 (W) x 194 (H) mm

2 Weight ● Approximately 8.4kg (18.5 lb)

3 Tilt Angle ●� ����

+/- ������������
0.5 degrees

4 Power Supply ●������������������

Input 100-240V, �������
50/60Hz

5 Keystone correction ●� ���������

Vertical +/-
���� 5
����������
degrees

6 Resolution ●� ������������������������������������������������������������������������
Native resolution 1080P (1920 x 1080)
● Typical 1000 ANSI lm
7 Brightness
● Minimum 850 ANSI lm
●����������
Typical: 1800:1
�������������� (JBMA, ��������
Full on)
8 Contrast ratio
●�����������
Minimum: 1300:1
�������������� (JBMA, ��������
Full on)
●���������
Typical :�� �������������������������������������������������������������
80%
9 Uniformity
● Minimum : 70%���������
10 Throw ratio ●�������
1.494 ~�� �����������
2.279 (+/- 5%)
���

11 Projection lens ●���

F ��
= �����
2.45 ��
~ ������
2.9 f ��
= ������
22.18 ��
~ ��������
33.27 mm
●��� ���������������������
2000hrs bright mode, 50%
���������������������������������
survival rate with 50% lumen
maintenance
12 Lamp life
● 3000hrs
�������� Eco
����������
mode, 50%
���������������������������������
survival rate with 50% lumen
maintenance
● RGBRGB (R64G62B54R64G62B54)
13 Color wheel ● 1080P24 must display at 48Hz – Colour wheel speed for
1080P24 must be 3X.
14 Lamp type ● Philips 220W with VIDI
● Operating: 5°C-35°C (Satisfied engineering specification &
15 Temperature functions)
● Storage: -10°C-- 60°C
16 DMD Chip ●��������������
Single 0.65” DC3
�����������������������������
1080P DMD with DDP3021 x 2�

HD82/HD8200 Confidential 1-

 No Item Description
●������������
HDMI 1.3 x ���
2, �������
DVI-D, �����������
VGA D-sub, ���������������������
Component (RCA) x 3,
17 Input connectors
Composite, S-Video, RS-232 , 12v trigger x 2
● Operating: 0~2,500 ft ��������
5°C~35°C
2,500~5,000 ft 5°C~30°C
18 Altitude
5,000~10,000 ft 5°C~25°C
●�����������������������������
Storage: 40,000 ft (Max.)
● NTSC: M/J, NTSC 4.43
● PAL: B/D/I/G/H, PAL M, PAL N
19 Video compatibility ● SECAM: B/D/G/K/L
● SDTV: 480i, 480p, 576i, 576p
● HDTV: 720p 50\60Hz, 1080i 50\60Hz, 1080p 24\50\60Hz�������������
● Advanced Air Flow
Four motor fans (Three blower fan and one axial fan)
20 Cooling System Temperature control circuits with adaptive voltage control
fan speed
Max touch temperature follows UL60950-1 regulation

21 System controller ● DDP3021 x 2

1-2 Compatible Mode

Computer compatibility

Compatibility Resolution V-Sync [Hz] Analog Digital

800×600 56 V X
800×600 60 V V
SXGA 800×600 72 V V
800×600 75 V V
800×600 85 V V
1024×768 60 V V
1024×768 70 V V
XGA
1024×768 75 V V
1024×768 85 V X
1280×768 60 V V
WXGA
1280×800 60 V X

HD82/HD8200 Confidential 1-

 Compatibility Resolution V-Sync [Hz] Analog Digital
1280×720 60 V V
1280×1024 60 V V
HD 1280×1024 75 V V
1920×1080 24 X V
1920×1080 60 X V
SXGA+ 1400×1050 60 V V
UXGA 1600×1200 60 V V
Power Book G4
800×600 60 V X
SXGA 800×600 75 V X
800×600 85 V X
1024×768 60 V X
1024×768 70 V X
XGA
1024×768 75 V X
1024×768 85 V X
WXGA 1280×768 60 V X
1280×720 60 V X
HD 1280×1024 60 V X
1280×1024 75 V X
SXGA+ 1400×1050 60 V X
UXGA 1600×1200 60 V X
iMAC
XGA 1024×768 60 V X

Note: "V" expressed support this type of signal and "X" expressed that does not support this
type of signal.

HD82/HD8200 Confidential 1-

Chapter 2

Disassembly Process
2-1 Equipment Needed & Product Overview
1. Screw Bit (+) :105
2. Screw Bit (+) :107
3. Screw Bit (-) :107
4. Hex Sleeves 5 mm
5. Tweezers
6. HD82 unit
* Before you start: This process is protective level II. Operators should wear electrostatic chains.
* Note: If you need to replace the main board, you have to record the lamp usage hour.

HD82/HD8200 Confidential 2-

2-2 Disassemble Lamp
Cover Module

1. Turn the projector backside.

2. Push the lamp cover switch to the
open state (as the red oval-shaped
circle).

3. Disassemble lamp cover module.

2-3 Disassemble Lamp

Module

1. Unscrew 2 screws (as red circle) on the

lamp module.

2. Take off lamp module from the projector.

HD82/HD8200 Confidential 2-

2-4 Disassemble Bottom
Cover Module

1. Turn the projector backside.

2. Unscrew 6 screws from the bottom
cover (as red circle).
3. Disassemble the bottom cover module.

2-5 Disassemble Formatter

Board Module

1. Unscrew 5 screws (as red circle) and 2

Hex screws (as yellow square) from the
formatter board.

HD82/HD8200 Confidential 2-

2. Disassemble formatter board as arrow
shows.
3. Unplug 2 connectors (as yellow square).
4. Disassemble formatter board.

HD82/HD8200 Confidential 2-

2-6 Disassemble Main Board
and I/O Board Module

1. Unscrew 3 screws (as red circle).

2. Unplug 1 connector (as yellow square).

3. Unscrew 6 Hex screws (as red circle).

4. Disassemble the main board module.

HD82/HD8200 Confidential 2-

5. Unscrew 2 screws (as red circle).
6. Disassemble the I/O board from main
board module.

2-7 Disassemble Lens Ring

Module

1. Clockwise rotate the lens ring about 15

degrees (from left image to right image
as the red oval-shaped circle), take off
the lens ring.

HD82/HD8200 Confidential 2-

2-8 Disassemble Top Cover
Module

1. Unscrew 3 screws (as red circle).

2. Then Unscrew 2 screws (as green circle)
on the focus ring.
3. Pushing back (as red arrow) ,
disassemble top cover module.

2-9 Disassemble Top

Shielding

1. Unscrew 7 screws (as red circle).

2. And then unscrew 3 screws (as green
circle).
3. Disassemble top shielding.

HD82/HD8200 Confidential 2-

2-10 Disassemble Right
Cover Module
A
1. Unplug 2 connectors (as red square).
B
2. Tear 1 mylar off (as yellow oval-shaped
circle).
C
D
.

3. Unscrew 1 screw (as red circle). B

4. Unscrew 2 screws (as red circle). C

5. Unscrew 2 screws (as red circle).

D

HD82/HD8200 Confidential 2-

6. Disassemble right cover module.
7. Use the tweezers to separate 2
tenons (as red circle), disassemble IR
lens left and IR sensor board.
8. Unscrew 2 screws (as green circle),
disassemble lamp latch.

9. Use the tweezers to separate 2

tenons (as red circle).
10. Disassemble front IR lens module.

11. Unscrew 1 screw (as red circle).

12. Disassemble IR lens right and IR
transmitter board.

HD82/HD8200 Confidential 2-

2-11 Disassemble Daughter
Board Module 3 2 1

1. Unscrew 1 screw (as red circle). 5 11

2. Unplug 12 connectors (as red square). 6 12
3. Unscrew 6 screws (as red circle).
7
4. Then disassemble daughter board and 9 10
8
daughter board bracket.

Note: 12 connectors (as the following table)

1 Optical engine blower (3 pin, black)

2 Lamp blower (3 pin, blue )
3 IR sensor board on the left cover (3
pin, gray)
4 Photo sensor board (for color wheel,
3 pin, black)
5 Photo sensor board (for DA motor, 3
pin, black)
6 DA motor (4 pin)
7 Color wheel
8 System fan (3 pin, green)
9 Lamp driver wire (5 pin, black)
10 DMD blower on LVPS (3 pin)
11 Formatter board (30 pin, black)
12 Thermal sensor board

HD82/HD8200 Confidential 2-10

2-12 Disassemble System
Fan Module

1. Unscrew 5 screws (as red circle).

2. Turn back the system fan module and

unscrew 2 screws (as red circle).
3. Disassemble system fan module.

HD82/HD8200 Confidential 2-11

4. Unscrew 4 screws (as red circle).
5. Disassemble system fan and fan bracket.

Note: Take the Fan Module as the right

gesture, Avoid pressing the middle of the
Fan or Blower with great strength. Make
sure Fan or Blower handle method as
right image.

the right gesture the wrong gesture

HD82/HD8200 Confidential 2-12

2-13 Disassemble Lamp
Driver Module

1 .Unscrew 3 screws (as red circle) to

disassemble lamp driver module.

2. Unplug 1 connector (as red square).

3. Disassemble lamp driver module.

HD82/HD8200 Confidential 2-13

4. Unplug 2 connectors (as yellow square)
and unscrew 2 screws (as red circle).
5. Disassemble lamp driver module.

2-14 Disassemble DMD

Blower

1. Unscrew 2 screws (as red circle).

2. Disassemble DMD blower and rubber.

Note: Avoid pressing the middle of the

Blower or Fan with great strength.

HD82/HD8200 Confidential 2-14

2-15 Disassemble Optical
Engine Blower

1. Unscrew 4 screws (as red circle).

2. Disassemble optical engine blower.

3. Unscrew 2 screws (as red circle).

4. Disassemble optical engine blower.

Note: Avoid pressing the middle of the

Blower or Fan with great strength.

HD82/HD8200 Confidential 2-15

2-16 Disassemble Engine
Module A

1. Unscrew 5 screws (as red circle).

2. And then unscrew 2 screws (as red
circle).
3. Disassemble engine module.

2-17 Disassemble Color

Wheel Module

1. Unscrew 3 screws (as red circle).

2. Disassemble color wheel cover.

HD82/HD8200 Confidential 2-16

3. Unscrew 2 screws (as red circle).
4. Disassemble color wheel module.

5. Unscrew 1 screw (as red circle).

6. Disassemble color wheel and photo
sensor board.

HD82/HD8200 Confidential 2-17

2-18 Disassemble Lamp
Blower Duct Module

1. Unscrew 1 screw (as red circle).

2. Disassemble lamp blower duct module.

2-19 Disassemble DA Cover

1. Unscrew 3 screws (as red circle).

2. Disassemble DA cover.

HD82/HD8200 Confidential 2-18

2-20 Disassemble DA Motor
Module
1. Unscrew 2 screws (as red circle).
2. Disassemble DA motor module.

3. Unscrew 1 screw (as red circle).

4. Disassemble DA motor and photo sensor
board.

HD82/HD8200 Confidential 2-19

2-21 Disassemble Rod
Module

1. Unscrew 3 screws (as red circle).

2. Disassemble rod module.

2-22 Disassemble Heat Sink

Module

1. Unscrew 4 screws (as red circle).

2. Disassemble heat sink module.

HD82/HD8200 Confidential 2-20

2-23 Disassemble DMD
Module

1. Unscrew 4 Hex screws (as red circle).

2. Disassemble DMD module.
3. Unscrew 1 screw (as red circle),
disassemble DMD board and shielding.

2-24 Disassemble Focus

Ring

1. Unscrew 3 screws (as red circle).

2. Disassemble focus ring.

HD82/HD8200 Confidential 2-21

2-25 Disassemble Zoom
Ring

1. Unscrew 2 screws (as red over-shaped

circle).
2. Disassemble zoom ring.

2-26 Disassemble Lamp

Blower Module

1. Unscrew 2 screws (as red circle).

2. Disassemble lamp blower and rubber.

HD82/HD8200 Confidential 2-22

2-27 Disassemble Air Duct
Module

1. Unscrew 3 screws (as red circle).

2. Disassemble air duct module.

2-28 Disassemble Left Cover

Module

1. Unscrew 5 screws (as red circle).

2. Remove LVPS module.
3. Unscrew 3 screws (as red circle).

HD82/HD8200 Confidential 2-23

4. Then unscrew 2 screws (as red circle).
5. Disassemble left cover module.

6. Unscrew 3 screws (as red circle), unplug

1 connector (as yellow square).
7. Disassemble LED module.

HD82/HD8200 Confidential 2-24

8. Use the tweezers to separate 2
tenons (as red circle).
9. Disassemble IR lens left and IR
sensor board.

2-29 Disassemble LVPS

Module

1. Remove LVPS module.

2. Tear 2 mylars off (as yellow square).
3. Unscrew 2 screws (as red circle).

HD82/HD8200 Confidential 2-25

4. Unplug 5 connectors (as yellow square).
5. Disassemble LVPS module.

2-30 Disassemble Thermal

Sensor Board

1. Tear 1 mylar off (as yellow square).

2. Unscrew 1 screw (as red circle).
3. Disassemble thermal sensor board.

HD82/HD8200 Confidential 2-26

2-31 Disassemble Bottom
Cover Shielding Module

1. Unscrew 20 screws (as red circle).

2. Disassemble bottom cover shielding.

2-32 Disassemble Ceiling

Base Module

1. Unscrew 6 screws (as red circle).

2. Disassemble IO base and ceiling base
module.

HD82/HD8200 Confidential 2-27

2-33 Rod Adjustment

1. Environment Adjustment
- The distance between the engine and
the screen is 1.98 M.
- This process should be done at a dark
environment (under 2 Lux).
2. Procedure Adjustment
- Change
 the screen to “white screen.”
- Adjust the screws by using the rod on
the engine module to readjust the image.
(“screw 1“ should be asjusted first, and
then “screw 2“. Adjust until the yellowish
or bluish parts disappear.)

3. Abnormal image inspection

- It should not have any abnormal color
at the rim of the image by estimating 2 1
through the eyes.
Note: - To avoid over adjusting the rod.
- After the operation,please use the glue
to fix the screws.

HD82/HD8200 Confidential 2-28

2-34 Re-write Lamp Usage
Hour

1. First, input a signal to the projector.

2. Get into service mode
- Press power off→left→left→up on
remote controller to get into service mode.

3. Use “up” and “down” key to move cursor

to “Exit”.

HD82/HD8200 Confidential 2-29

4. Use ''Image-Shift'' to re-write Lamp
Hours
- Use “left” and “right” key of the ''image-
shift'' to re-write “Lamp Hours”.
Note: press ''left'' key of the 'image-shift'', the
lamp hour will increase 20 hours;
press ''right'' key of the ''image-shift'',
the lamp hour will decrease 20 hours.
5. Chose”Exit”
Left Right

HD82/HD8200 Confidential 2-30

Chapter 3

Trobleshooting
3-1 LED Lighting Message

Power LED Power LED Temp LED Lamp Led

Message
(Red) (Blue ) (Orange / Red) (Orange / Red)

Standby State
(input power cord)

Burn in Mode Flashing

(Red) (Orange)

Power on with OSD

(Press power button)

Power on without OSD

Thermal switch error

(Red)

Fan lock error

Flashing
OSD shows “Fan Fail”
(Red)

Lamp error (Lamp,

LVPS,or color wheel fail)
(Orange)

Power off (Cooling)

light on light off

HD82/HD8200 Confidential 3-

3-2 Main Procedure

No Symptom Procedure
- Ensure the Power Cord and AC Power Outlet are securely
connected
- Check Lamp Cover and Interrupt Switch
- Ensure all connectors are securely connected and aren’t
broken
1 No Power - Check Lamp Driver
- Check LVPS
- Check Main Board
- Check Daughter Board
- Check Formatter Board

- Check LED Status

a. Power LED light on blue, lamp LED light on orange
- Check Lamp
- Check Thermal Switch
- Check Lamp Driver
- Check Main Board

2 Auto Shut Down - Check Daughter Board

- Check Formatter Board

- Check Color Wheel

- Check Photo Sensor Board

b. Power LED light on blue, temp LED flash red
- Check Fan

- Check Photo Sensor Board

HD82/HD8200 Confidential 3-

No Symptom Procedure
- Ensure all connectors are securely connected and aren’t
broken
- Check Lamp Module
- Check Lamp Driver
3 No Light On - Check LVPS

- Check Main Board

- Check Daughter Board

- Check Formatter Board

- Ensure the Signal Cable and Source work

- Ensure all connectors are securely connected and aren’t
broken
- Check Main Board
- Check Daughter Board

4 No Image - Check Formatter Board

- Check DMD Board
- Check DMD Chip

- Check Engine Module

- Check DA Motor

- Check Color Wheel

5 Machanical Noise - Check Fan Module

- Check DA Motor

- Check if the Formatter Board and the DMD Board are

assembled properly

- Check Main Board

6 Line Bar/Line Defect
- Check DMD Board

- Check DMD Chip

HD82/HD8200 Confidential 3-

No Symptom Procedure
- Do “Reset(All data)” of the OSD Menu
- Ensure that the signal cables work as well
- Check Lamp Module
- Check Lamp Driver

7 Image Flicker - Check Color Wheel

- Check DMD Board
- Check Main Board
- Check Daughter Board

- Check Formatter Board

- Do “Reset (All data)” of the OSD Menu
- Adjust Color Wheel Index
- Check Main Board
8 Color Abnormal
- Check Formatter Board
- Check DMD Board
- Check Color Wheel
- Ensure the projection screen without dirt
- Ensure the projection lens is clean
Poor Uniformity/
9 - Ensure the Brightness is within spec
Shadow
- Check rod alignment
- Check Engine Module
- Ensure the projection screen without dirty
- Ensure the projection lens is clean
Dead Pixel/Dust
10 - Clean DMD Chip and Engine Module
(Out of spec.)
- Check DMD Chip
- Check Engine Module
- Ensure that the signal cables and source work as well
- Check Main Board

11 Garbage Image - Check Daughter Board

- Check Formatter Board

- Check DMD Board

HD82/HD8200 Confidential 3-

No Symptom Procedure
- Check DA Motor

12 Dim Image - Check Lamp

- Check Display Mode

- Remote Controller
a.Check Battery
b.Check Remote Controller
13 Remote Controller
- Check IR receiver

- Check Main Board

- Check Daughter Board

- Do “Reset(All data)” of the OSD Menu

- Check Main Board

14 Function Abnormal - Check Formatter Board

- Check DMD Board
- Check Daughter Board

HD82/HD8200 Confidential 3-

Chapter 4

Function Test & Alignment Procedure

4-1 Test Equipment Needed
- IBM PC with HDTV resolution
- DVD player with Multi-system, equipped “Component”, “S-Video”,“Composite” and
"HDMI".
- HDTV Source (720P,1080P,1080i)
- Minolta CL-100
- Quantum Data 802B or CHROMA2327 (Color Video Signal & Pattern Generator)
- After changing parts, check the information below.

4-2 Service Mode

1. Turn on the projector
2. Do the following actions sequentially to get into service mode
(1) Press “Power off”, “Left”, “Left” and “Up” button sequentially.
(2) Service Mode will be shown
(3) Choose “Exit” to leave the Service Mode after confirming the configuration.

4-3 OSD Reset

1. After final QC step, we have to erase all saved change again and restore the OSD
default setting. The following actions will allow you to erase all end-users' settings and
restore the default setting:
(1) Please get into OSD menu.
(2) To execute "Reset" function.

HD82/HD8200 Confidential 4-

4-4 Test Condition
- Circumstance brightness: Dark room less than 2.0 lux.
- Inspection distance: 1.5m~2.0m functional inspection.
- Screen size: 60 inches diagonal.

- After repairing each unit, it should be Run-in (refer to the below table).

Symptom Run-in Time

Normal repair 2 hours
NFF 4 hours
Auto shutdown 6 hours

- Get into Burn-In Mode

* Cycle setting is based on the defect symptoms. ie: If it is NFF, the run-in time is 4 hours. You have
to set the lamp on for 50 min. and lamp off for 10 min for 4 cycles.

Press power off > left > left > up

Choose Burn-In Test > enter
Lamp On (Min) Press right key to adjust the time (50)
Lamp Off (Min) Press right key to adjust the time (10)
Set burn in cycle Press right key to adjust the cycle
After setting up the time, choose ''Get into Burn-In Mode'' and hit enter

HD82/HD8200 Confidential 4-

Screen Defects (While replacing DMD Chip, DMD Board , Main Board and Formatter
Board).

< Figure: Zone A &B Definition >

Defect specification table

Order Symptom Pattern Criteria
1 Bright pixel ( dots) Gray 10 pattern A+B=0
A=0
2 Dark pixel(dots) White pattern
B≤2
3 Unstable pixel (dots) Any pattern A+B=0
4 Adjacent pixel (dots) Any pattern A+B=0
A=0
5 Bright blemish (Dirty) Gray 10 pattern B≤4
(diameter<1 inch)
A=0
6 Dark Blemish(Dirty) Blue 60 pattern B≤4
(diameter<1 inch)
7 Bright pixel on frame Gray 10 pattern ≤1

HD82/HD8200 Confidential 4-

4-5 Test Inspection Procedure

Change parts
Update
Main Board Firmware Color Wheel Lamp Module Engine Module
Version Update v v
Color Wheel Index v v
PC
v v
Calibration
Video
v v
Calibration
Reset lamp hour v
OSD Reset v v
EDID v
Re-write Lamp
v
Hour Usage
Rod adjustment v

Note: If Color appears abnormal after changing Main Board

Module, please do Color Wheel index adjustment.

4-6 PC MODE
Note:When getting into function test, adjust ‘‘lens shift’’ to guarantee
the lens at the highest state and the image maximum, and adjust the
focus to guarantee the image at the clearest, then start test.

1. Frequency and tracking boundary

Procedure - Test equipment: video generator.
- Test signal: analog 1920 x 1080@60Hz
- Test Pattern: general-1 or master
- Check and see if the image sharpness is well
General-1
performed.
- If not, re-adjust by the following steps:
(1) Select "Frequency" function to adjust the total
pixel number of pixel clock in one line period.
(2) Select "Tracking" function and use right or left
arrow key to adjust the value to minimize video
flicker.
- Adjust Resync or Frequency/Tracking/H. Position/V.
Master
Position to the inner screen.

HD82/HD8200 Confidential 4-

Inspection item -E
 liminate visul wavy noise by Rsync, Frequency
or Tracking selection.
- Check if there is noise on the screen.
- Horizontal and vertical position of the video
should be adjustable to the screen frame.
Criteria - If there is noise on the screen, the product is
considered as failure product.
- If there is noise on the screen, use auto or
manual “frequency” function or “tracking” func-
tion to adjust the screen.
- The PC mode functionally sure be workable
include support format with frequency and auto
detected functional will be workable.

2. Light Leak
Procedure - Test equipment: video generator.
- Test signal: analog ����������������
1920 x 1080@60Hz
- Test Pattern: full black pattern
- Check if the light leaks.
* Light leak on reflective edge, eye-catcher, bond
wires and exposed metal.

Inspection item - Light leak check.
Criteria - The pattern cannot accept the color level of the
leakage is brighter than full black pattern. Full black

3. Dead Pixel (Bright pixel)

Procedure - Test equipment: video generator.
- Test signal: �����������������������
analog 1920 x 1080@60Hz
- Test Pattern: gray 10 pattern
Inspection item - Bright pixel check.
-�����������������
Adjacent pixel.

Criteria - Bright pixel is unacceptable.
-����������������������������������
Adjacent pixel is unacceptable.
- Ref. Defect specification table. Gray 10

HD82/HD8200 Confidential 4-

4. Dead Pixel (Dark pixel)
Procedure - Test equipment: video generator.
- Test signal: analog �����������������
1920 x 1080������
@ 60HZ
- Test Pattern: full white
Inspection item - Dead pixels check.
- White pattern (IRE=100)
- Adjacent pixel.
Criteria - The dead pixel is unacceptable on full white pat-
tern in zone A and no more than 2 dead pixels in
zone B, the picture frame should not emphase on
yellow, have shadow, harmonia, and other non-
performing��.�
- Adjacent pixel is unacceptable.
- Ref. Defect specification table
Full white

5. Blemish (Bright)
Procedure - Test equipment: video generator.
- Test signal: analog 1920 x 1080@60Hz.
- Test Pattern: gray 10
Inspection item - Bright blemish check. (dirty)
Criteria - The bright blemish is unacceptable under gray
10 pattern in zone A and no more than 4
bright blemish in zone B.
- Ref. Defect specification table
Gray 10

6. Focus test
Procedure - Test equipment: video generator.
- Test signal: �����������������������
analog 1920 x 1080@60Hz
- Test Pattern: full screen
Inspection item - Focus check
Criteria -From screen 1.98 M via visual to check the focus,

HD82/HD8200 Confidential 4-

 look at the entire screen, focus shall be clear, crisp,
and sharp over the entire surface of the display
pattern. (Blur word on one of the corner after ad-
justment is acceptable. However, the word should
at least be recognizable.)

Full screen
7. Color performance
Procedure - Test equipment: video generator.
- Test signal: 720p, 1080p
- Test Pattern: Master, 64 gray RGBW or SMPTE
RP-133
* Please refer to 4-2 to get into service mode. Use
720p & 1080p signal, master pattern to do HDTV
test. Color cannot discolor to purple and blue.
Inspection item - Check if each color level is well-functioned.
- Color saturation
Master
Criteria - Screen appears normal. It should not have any
abnormal condition, such as lines appear on the
screen and so on.
- Color appears normal.
- It is unacceptable to have few lines flashing.
- RGBW should all appear normal on the screen and
sort from R -G-B-W.
- Color levels should be sufficient and normal. (The
unidentified color levels on both left and right sides 64 gray RGBW
should not over 4 color levels.)
- Gray level should not have abnormal color or
heavy lines.
- The PC mode functionally sure be workable in-
clude support format with frequency and auto
detected functional will be workable

SMPTE RP-133

HD82/HD8200 Confidential 4-

4-7 Video Performance

1. CVBS
Procedure - Test equipment: DVD player
- Test signal: CVBS
Inspection item - Video performance test
Inspection Distance - 1.5M ~2.0M
Criteria - Check any abnormal color, line distortion or any
noise on the screen.
Motion video

2. S-Video

Procedure - Test equipment: DVD player

- Test signal: S-Video

Inspection item - Video performance test

Inspection Distance - 1.5M ~2.0M
Criteria - Check any abnormal color, line distortion or any
noise on the screen.

3. HDTV/ Component
Procedure - Test equipment: DVD player
- Test signal: Ycbcr/YPbPr
Inspection item - HDTV performance test
Inspection Distance - 1.5M ~2.0M
Criteria - Check any abnormal color, line distortion or any
noise on the screen.

HD82/HD8200 Confidential 4-

4. HDMI Test

Procedure - Test equipment: DVD Player with HDMI output.

- Test signal: 720p,1080p,1080i

Inspection item - HDMI performance test.

Inspection Distance - 1.5M ~2.0M.

Criteria - Ensure the image is well performed and the

color can not discolor.

5. Overscan & Bright Mode Test

Procedure - Test equipment: ���������������

video generator
- Test signal: ������������������������
analog 1920 x 1080@ 60HZ

Inspection item - Overscan & Bright mode function test.

Inspection Distance - 1.5M ~2.0M.

Criteria - Press remote control “menu’’->select ‘‘display’’

->select ‘‘overscan’’->press ‘‘enter’’ , press the
right key to guarantee the numerical of overscan
from 0 to 4, then press the left key four times, to
see whether the image is gradually narrowing.
- Press remote control ‘‘menu’’->select ‘‘system’’
->press right key selecting ‘‘lamp setting’’->press
‘‘enter’’ key-> press down key selecting ‘‘bright
mode’’-> press ‘‘enter’’ key->press left key
selecting ‘‘on’’, then press right key selecting
‘‘off’’, and then retreat the menu.
Note: when selecting ‘‘on’’, guarantee the image
can be changed bright.

4-8 Calibration

1. Video calibration
Procedure - Test equipment: video generator.
- Once formatter board is changed, Video calibra-
tion should be done as well.
(1) Test signal: 720p
(2) Test Pattern: SMPTE BAR
SMPTE BAR

HD82/HD8200 Confidential 4-

 - Note
(1) Calibration pattern should be in full screen mode.
(2) Please refer to 4-2 Guide to get into Service Mode
and choose ‘‘color setting’’.
(3) Choose and get into ‘‘Video Calibration’’ for cor-
rection in service mode. Choose “exit” to leave the
service mode after all.

Inspection item - Color sturations

Criteria - There should not have any lack of SMPTE BAR. The
color should appear normal and sort in right order.
- Color levels should be sufficient and normal.

2. PC calibration
Procedure - Test equipment: video generator
- Once formatter board is changed, PC calibration
should be done as well.
(1) Test signal analog: 1024x768@60Hz
(2) Test Pattern: Gray 16
- Note
(1) Calibration pattern should be in full Gray 16
screen mode.
(2) Please refer to 4-2 Guide to get into Service Mode
and choose ‘‘color setting’’.
(3) Choose and get into PC Calibration for correction
in service mode. Choose “exit” to leave the ser-
vice mode after all.

Inspection item - Color sturations

Criteria - Color levels should be sufficient and normal. (the

unidentified color levels on both left and right sides
should not be over 2 color levels.)
- Gray level should not have abnormal color or heavy
lines.

HD82/HD8200 Confidential 4-10

4-9 DA Calibration

When the image is too dim, please do ‘‘DA Calibration".

(1) Press “Power off”, “Left”, “Left” and “Up” button sequentially,
then get into service mode.
(2) Choose "DA Calibration".
(3) Select ''DA reset'' , press the right buttons of remote controller
to reset.

4-10 Optical Performance Measure

Inspection Condition
- Environment luminance: 2 Lux
- Product must be warmed up for 3 minutes
- Distances from the screen: 1.98 M
- Screen Size: 60 inches diagonal

1. Test equipment
Procedure - Press “Power off→Left→Left→Up” to get into
service mode.
- Select “Spoke Test”

2. Brightness

Procedure - Full white pattern

- Use CL100 to measure brightness values of
P1~P9.
- Follow the brightness formula to calculate
brightness values.
☼ Brightness Formula
Avg. (P1~P9)*1.1m2
Criteria ● 470 ANSI lumen

HD82/HD8200 Confidential 4-11

3. Ful On/Full Off Contrast
Procedure - Full white pattern & full black pattern
- Use CL100 to measure brightness values of full white
pattern P5 & full black pattern B5 ( see image: full
white)
- Follow Contrast formula to calculate contrast values.
☼ Contrast Formula

Full white pattern
P5/B5
Note: P
 5=center of white image
B5 = the center of black image.
Criteria ● 1300:1

4. Uniformity
Procedure - Full white pattern Full black pattern
- Use CL100 to measure brightness values of P1~P9
(see image: full white).
- Follow the Uniformity formula to calculate
average values.
☼ Uniformity Formula

JBMA Uniformity = Avg. (P1, P3, P7, P9)/P5X100%
Criteria ● 70%

HD82/HD8200 Confidential 4-12

4-11 Others

1. Functional Inspection

General   - All OSD functions must be checked for functionality. When OSD
menu is displayed, there shall be no visible peaking, ringing,
streaking, or smearing artifacts on the screen.

Factory Default - The factory settings (with appropriate centering, size, geometry
distortion, etc.) shall be displayed upon “Recall” is selected from
OSD.

Display Size  - All preset modes shall expand to full screen size using OSD
Horizontal and Vertical Size controls.

Display Data Channel (DDC)  - The purpose of the DDC test is to verify the DDC1/DDC2B
operation of the projector and to verify Plug & Play function.

Acoustic -H
 igh pitch sound from cooling fan and color wheel is
unacceptable.

2. Check points for exterior and print pattern

Check item Check point
Missing letters & pattern or blurry prints are
Text & Pattern
unacceptable.
Dirt, scrape, water ripples and uneven color are
Exterior
unacceptable.
Focus ring Focus ring is functioning smoothly.
Missing logo, missing prints and blurry prints are
Logo
unacceptable
Screw All screws sure be fixed and in right type.
Pedestal Well-functioned
Lamp Cover It should be locked in the correct place.
Plastic Parts All plastic parts can not be broken and damaged.
Safety or warning All safety and warning labels should be visible,
label including all contents.
All interface connectors should be complete and
Connector
workable.

HD82/HD8200 Confidential 4-13

Chapter 5

Firmware Upgrade
5-1 Equipment Needed

Software : (DDP 3021)

HD82_FW_xxx.bin
HD82_8051_xxx.hex
eZISP_3.1 zip
Note: ''xxx'' represent software version

Hardware :
- HD82
- Power Cord (P/N 42.50115G001)
- RS-232 9 Pin Cable (Pin to Pin, M-M) (P/N 42.00271G001 )
- 8051 Fixture
- VGA cable: 42.87305G001
- PC

HD82/HD8200 Confidential 5-

5-2 Setup Procedure

1. Plug the power cord, connect the projector

and PC with RS-232 cable
Note: The system fan and the light will not
operate.

5-3 Firmware Upgrade

Procedure

1. Double click the folder

''HD82_FW_xxx.bin''.

2. Execute "FlashUpgrader.exe".

HD82/HD8200 Confidential 5-

3. (1) Select "FlashAll.inf" in ''Flash File'' item.
(1)
(2) Select ''serial'' port in ''Connection'' item. (2)
(3) Select ''COM'' Port which you are
using. (3)
(4) Select ''115200'' in ''Band Rate'' item. (4)

Note: Don’t use other baud rate than (5)

''115200'', or else the program may
not work.
(5) Finally select ''flash''.

4. ''Waiting for target reset......'' appears on

the screen.

5. Press the power button, then Firmware

upgrade process begins.

HD82/HD8200 Confidential 5-

6. Firmware upgrade process will take about
5 minutes.

7. When Firmware upgrade process is

finished, the projector will turn on
automatically, then close FlashUpgrader
program to finish firmware upgrade.

8. Then get into the service mode to check

the firmware version.

HD82/HD8200 Confidential 5-

5-4 Port95nt.exe Installation

Note: We installing ''Port95nt.exe'' is to

upgrade 8051 firmware

1. Choose “Port95nt Setup” Program.

2. Click “Next” button

3. Read “Software License Agreement”.

- Click "Yes" button.

4. Click “Next” button.

5. Click “Next” button

HD82/HD8200 Confidential 5-

6. Choose the type of setup.
- Click “Next” button

7. Read “Software License Agreement”.

- Click "Yes" button.

8. Click “Next” button.

9. Click “Finish” button.

HD82/HD8200 Confidential 5-

5-5 8051 Firmware Upgrade
Procedure

1. Hold the “power” button consistently and

then plug in the power cord, Waiting for
2 seonds until all the LED aren’t light.

2. Connect
���������������������������������������
the VGA cable to “ VGA “ and
8051 fixture.

3. Connect USB Port of 8051 fixture with

USB Port of PC, two LED will light on and
appear green.
Note: When PC detects the USB driver, the
USB driver icon will show out (as the
green square).

4. Double click ''eZISP_3.1'' program.

HD82/HD8200 Confidential 5-

5. Then select '' Security ”.

6. Key in the security number as 7c, b0, 83

7. Click ''OK'', then will show ''Security Input

'Success' ”, Click ''eZISP'' to leave this
stage.

HD82/HD8200 Confidential 5-

8. Select “Product” and choose “MTV312M64''

9. Click “Load MCU” and select software

''HD82_8051_xxx.hex'' and double click it,
then the '' Program status'' item will show
''Load MCU.HEX File...Success'' and the
''File Information'' will show out.

HD82/HD8200 Confidential 5-

10. Click “Write”, Waiting for 5 seonds, the
image will show “Exit ISP mode … Finish”.
This FW upgrade procedure is completed.

Note: 1. If the fixture version is V32, the PC

can detect the USB driver directly.
2. If the fixture version is V31, you
need to press the “switch” once on
the fixture as the red circle.
3. The fixture version is on the IC as
right picture.

HD82/HD8200 Confidential 5-10

Chapter 6

EDID Upgrade
6-1 EDID Introduction
Extended Display Identification Data is a VESA standard data format that contains basic
information about a display device and its capabilities, including vendor information,
maximum image size, color characteristics, factory pre-set timings, frequency range limits,
and character strings for the monitor name and serial number.
The information is stored in the display and is used to communicate with the system
through a Display Data Channel (DDC), which sites between the display device and the
PC graphics adapter. The system uses this information for configuration purposes, so the
monitor and system can work together.
Note: If a display device has digital input ports, like DVI or HDMI, but without EDID in its main
board and formatter board, the display device will show no image while the input source is
digital signal.

HD82/HD8200 Confidential 6-

6-2 Equipment Needed

Software
- EDID Program (Generic V0.51)
- EDID File (HD82_EDID_xx.ini)
Note: ''xx'' represent EDID version

Hardware
- Projector
- Generic Fixture :80.00001.001 for EDID Key-in (Fixture: JP3 must be closed)
- Power cord (P/N 42.50115G001)
- RS-232 Cable (pin to pin, F-M): 42.83618G001
- Monitor
- PC
- DVI cable: 42.83N06G001
- VGA cable: 42.87305G001
- Power adapter for fixture: 47.57702G001
- DVI-HDMI adapter: 42.82B13G001

HD82/HD8200 Confidential 6-

6-3 Setup Procedure(VGA & RS232 Cable
Adapter

DVI-D Port) P1 JP1

1. Connect all ports

P4 P3
- Power adapter to fixture JP1
- Fixture P1 to PC COM Port which you are
DVI Cable
using. VGA Cable

- Fixture P4 to Projector VGA/SCART

port
- Fixture P3 to Projector DVI-D port
- Plug Power Cord to projector.

6-4 EDID Key-In Procedure

(VGA & DVI-D Interface)

1. Click on "EDID" to execute ������������

EDID program
2. Choose model
-  Select the ‘’COM’’ Port which you are using.
- Click on "Model".
-  Choose the source file
"HD82_EDID_xx.ini" and double click it.

HD82/HD8200 Confidential 6-

3. Programming
- Key in the serial number into the
barcode blank space.
Note: the serial number as
''xx8AFxxxxxxxxxxxx'', ''x'' represent
random.
- In "Write Source Select" item, select
“Analog”and “Digital”.
- Click "Program."

4. Change the cable to Anlaog

- When the message “Please change
the cable to Analog” is appeared on the
screen, click “OK” button.

5. Change the cable to Digital

- When the message “Please change the
cable to Digital” is appeared on the screen,
click "OK" button.

6. W
 hen the EDID program is completed,
a message "OK" will appear on the screen.

HD82/HD8200 Confidential 6-

7. Read EDID "Analog" information
- In the Read item, select "Analog" and
then click the "Read" button.
- EDID information will show out.

8. Read EDID "Digital" information

- If EDID information is correct, select
"Digital" in the Read item, then click the
"Read" button.
- EDID information will show out.

HD82/HD8200 Confidential 6-

6-5 Setup Procedure (HDMI 1
Port & HDMI 2 Port )
RS232 Cable Adapter
As the procedure of HDMI 1 Port is the same P1 JP1
with HDMI 2 Port, we take HDMI 2 Port for
example here.
1. Connect all ports
- Power adapter to fixture JP1
P3
- Fixture P1 to PC COM Port which you are DVI Cable
using.
- Plug DVI Cable to Fixture P3
- Use DVI-HDMI adapter to connect with
DVI cable,then plug it into HDMI 2 port of
projector.
- Power on fixture
- Plug Power Cord to projector.

6-6 EDID Key-In Procedure

(HDMI 2 Interface)

1. Choose model
- Select the ‘’COM’’ Port which you are using.
- Click on "Model."
-  Choose the source file
"HD82_EDID_xx.ini''.

HD82/HD8200 Confidential 6-

- Click "Program".

3. Change the cable to Digital

- When the message “Please change the
cable to Digital” is appeared on the screen,
click "OK" button.

4. Read EDID "Digital" information

- When the EDID program is completed,
a message "OK" will appear on the screen
- If EDID information is correct, select
"Digital" in the Read item, then click the
"Read" button.
- EDID information will show out.

HD82/HD8200 Confidential 6-

Appendix A
D.C.HD82

21
26
18

HD82/HD8200 Confidential 
Item P/N Description Parts Supply
1 70.8AF01G001 ASSY OPTICAL ENGINE MODULE VP22
2 51.8AF07G001 LENS SHIFT RING VP22
3 51.8AF25G001 ZOOM RING HD82
4 52.87306G001 RUBBER BLOWER FAN FRAME 2100MP
70.8AF30GR01 ASSY. LENS RING MODULE HD82(SERVICE) V
5 70.8AF18G001 ASSY. LENS RING HD82
SP.8AF01GC01 LAMP MODULE FOR PROJECTOR HD82 V
6 70.8AF09G001 ASSY LAMP ADJUSTABLE MODULE VP22
7 70.8AF14G001 ASSY. BOTTOM CASE HD82
70.8AF32GR01 ASSY PCBA MAIN BOARD USA FOR V
HD82(SERVICE)
8 80.8AF01G002 PCBA MAIN BD FOR HD82
70.8AF33GR01 ASSY PCBA MAIN BOARD EMEA FOR V
HD82(SERVICE)
8 80.8AF01G001 PCBA MAIN BOARD FOR HD82
70.8AF35GR01 PCBA FORMATTER BOARD EMEA FOR V
HD82(SERVICE)
9 80.8AF06G001 PCBA FORMATTER BD FOR HD82
70.8AF34GR01 PCBA FORMATTER BOARD USA FOR V
HD82(SERVICE)
9 80.8AF06G002 PCBA FORMATTER BOARD FOR HD82
10 80.8AF07G001 PCBA IO BD FOR HD82 V
11 51.8AF19G001 LAMP COVER HD82
12 70.8AF15G001 ASSY. SIDE COVER-R HD82
13 70.8AF16G001 ASSY. SIDE COVER-L HD82
14 75.8AF29G001 ASSY AIR DUCT MODULE HD82
15 70.8AF19G001 ASSY. LVPS HD82
16 70.8AF20G001 ASSY. LAMP DRIVER HD82
17 49.83M03G001 GB1205PKV1-8AYB2079.R.GN V
18 70.8AF23G001 ASSY. OPTICAL BLOWER HD82
19 70.8AF22G001 ASSY. SESTEM FAN HD82
20 61.8AF41G001 CONNT BOARD BRACKET SECC 0.6T HD82
21 80.8AF08G001 PCBA DAUGHTER BD FOR HD82 V
22 75.8AF02G001 BUY ASSY INTERLOCK SWITCH HD82
23 51.89S18G002 INTERLOCK SWITCH HOLDER PC ADHESIVE
M209X
24 75.8AF04G001 BUY ASSY. BOTTOM COVER MODULE HD82 V
25 51.8AF21G001 FOCUS RING HD82
26 61.8AF38G001 TOP SHIELDING SECC 0.5T HD82
27 51.8AF10G001 TOP COVER HD82 V
27 51.8AF10G011 TOP COVER FOR THEMESCENE V

HD82/HD8200 Confidential 
Assy Lamp Adjustable Module HD82

HD82/HD8200 Confidential 
Item P/N Description Parts Supply
1 23.87M15G001 LAMP MODULE 220W 1.0 E20.6 PHILIPS
2 61.86V17G001 LAMP FIX PUSH PLATE SUS301 X19
3 61.86V18G001 LAMP FIX PLATE SUS301 X19
4 61.8AF16G001 UV-IR HOLDER VP22
5 61.8AF21G001 LAMP HOLDER OUTLET MESH VP22
6 23.87F10G002 OERLIKON UVIR FILTER
7 85.1A526G060 SCREW PAN MECH M2.6*6 Ni NYLOK
8 85.0A122G030 SCREW DOUBLE FLAT MECH M2*3Ni
9 85.1A523G060 SCREW PAN MECH M3*6 NYLOK, GREEN
10 61.00061G001 LOCK SCREW PAN MECH M3*8.5-3.5 Ni
11 51.8AF01G001 LAMP CHANGER PLATE VP22
12 61.8AF12G001 LAMP BLOWER INSIDE DUCT VP22
13 42.0043GG001 W.A. 2P#22 MALE 6KV 200C 140mm FOR LAMP
VP22
14 87.FL431G005 WASHER FLAT 8*3.2*0.5 NI
15 52.83F12G001 LAMP RUBBER HD72
16 61.8AF09G001 LAMP ADJUSTABLE HOLDER E20.6 VP22

HD82/HD8200 Confidential 
Assy Left Cover Module For HD82

Item P/N Description Parts Supply

1 51.8AF18G001 SIDE COVER-L HD82 V
2 80.8AF05G001 PCBA IR SENSOR BD FOR HD82
3 51.8AF26G001 IR LENS L HD82
4 51.8AF24G001 LED LENS HD82
5 51.8AF34G001 POWER KEY AND IR LENS-HD82
6 80.8AF09G001 PCBA LED BD FOR HD82
7 85.WA123G060 SCREW PAN TAP M3*6 Ni
8 41.85H06G001 EMI GASKET W10*H8*L15

HD82/HD8200 Confidential 
Assy Right Cover Module For HD82

Item P/N Description Parts Supply

70.8AF27GR01 ASSY SIDE COVER-RIGHT HD82(SERVICE) V
1 51.8AF17G001 SIDE COVER R HD82
2 51.8AF30G001 LAMP LATCH HD82
3 80.85E05G001 PCBA FRONT IR SENSOR BD DV11
4 51.8AF27G001 IR LENS R HD82
5 51.8AF28G001 IR LENS S HD82
6 85.3A522G040 SCREW CAP MECH M2*4-D8 NI V
7 80.8AF10G001 PCBA IR TRANSMITTER BD FOR HD82
8 85.1F123G060 SCREW PAN MECH W/SF M3*6 Ni GREEN

HD82/HD8200 Confidential 
Assy Engine Color Wheel Module For HD82

Item P/N Description Parts Supply

70.8AF26GR01 ASSY COLOR WHEEL MODULE (SERVICE) V
1 61.8AF22G001 CW HOLDER YO 4x VP22
2 23.8AF19G011 CW Φ58 R64G62B54R64G62B54 YO
3 52.83615G001 COLOR WHEEL DISC RUBBER, EzPro755
COLOR WHEEL SHOULDER SCREW NICKEL
4 61.83628G002
M2*4.8 FILLIST
5 85.1A526G060 SCREW PAN MECH M2.6*6 Ni NYLOK
6 80.8AF04G001 PCBA PHOTO SENSOR BOARD HD82 V

HD82/HD8200 Confidential 
Assy Engine Module For HD82

22

8 17

HD82/HD8200 Confidential 
Item P/N Description Parts Supply
1 70.8AF02G001 ASSY ENGINE BOTTOM MODULE
70.8AF25GR01 ASSY OPTICAL ENGINE MODULE HD82(SERVICE) V
2 70.8AF06G001 ASSY ENGINE TOP MODULE
3 70.8AF07G001 ASSY ENGINE CW MODULE VP22
4 61.8AF04G001 CW COVER VP22
5 23.8AF01G001 YO-PJ ( PROJECTION LENS 1.5X ZOOM, YM26 )
CONDENSER L1 ( CONDESER L1, OHARA
6 23.8AF20G001
S-BSM16, Φ23.0MM )
CONDENSER L2 ( CONDESER L2, OHARA
7 23.8AF20G011
S-BSM10, Φ32.5MM )
8 61.8AF60G001 DMD LIGHT MASK HD82
9 52.80J01G001 DMD ANTIDUST RUBBER 739 SILICONE RUBBER V
10 51.80B31G002 DMD INSULATOR MYLAR 0.435t T90
11 61.80J48G002 DMD HEATSINK BACKER PLATE A6061 739
CNNT F 203P FOR 720P LGA DMD SOCKET
12 11.009F0G007
PE020323-03040-10;FOXCO
13 61.88611G001 DMD SCREW Ivy10X
14 52.87130G001 RUBBER BLOWER 595925
15 61.89626G001 HEATSINK SCREW EP759
16 61.89630G001 HEATSINK SPRING EP759/PD726
17 51.8AF07G001 LENS SHIFT RING VP22
18 80.8AF02G001 PCBA DMD BD ENTEK FOR HD82
19 61.8AF07G001 DMD HEATSINK VP22
20 70.8AF13G001 ASSY RELAY MODULE VP22
21 48.8AF01G001 DMD TYPE-A 1080P 0.65” 2xLVDS V
22 85.1A526G130 SCREW PAN HEAD M2.6*13 NYLOK NICKEL
23 70.8AF04G001 ASSY LENS SHIFT DRIVE MODULE VP22
24 61.8AF52G001 YM26 LIGHT CUT HD82
25 75.8AF07G001 ENGINE BLOWER DUCT ASSY HD82

HD82/HD8200 Confidential 
Assy DA Motor For HD82

Item P/N Description Parts Supply

70.8AF31GR01 ASSY ENGINE DA MODULE VP22 FOR V
HD82(SERVICE)
1 61.8AF58G001 DA SHOULDER SCREW-HD82
2 52.83615G001 COLOR WHEEL DISC RUBBER, EzPro755
3 61.8AF23G001 DA HOLDER VP22
4 75.8AF28G001 OERLIKON DYNAMIC APERTURE MODULE FOR HD82
5 85.1A526G060 SCREW PAN MECH M2.6*6 Ni NYLOK
6 80.82G06G001 PCBA PHOTO SENSOR BOARD EP719 V

HD82/HD8200 Confidential 10
Assy Bottom Case HD82

1
8

11

10
9
2
3

HD82/HD8200 Confidential 11
Item P/N Description Parts Supply
1 75.8AF25G001 BUY ASSY BOTTOM BASE MODULE HD82
2 75.8AF26G003 BUY ASSY IO BASE MODULE HD82 V
3 75.8AF24G001 BUY ASSY. BOTTOM CASE MODULE HD82
4 61.8AF40G001 AC SUPPORT BRACKET SECC 0.6T HD82
5 61.87F09G001 AC BRACKET SPTE 0.5t EP783
6 43.8AF01G001 ASSY WIRE AC 490mm HD82
7 35.8AF01G001 IO LABEL HD82
8 85.WD123G080 SCREW PAN TAP 3*8 W/WASHER Ni
9 85.WA123G060 SCREW PAN TAP M3*6 Ni
10 85.1F123G080 SCREW PAN MECH W/SF M3*8 NI GREEN
11 80.87F05G001 PCBA THERMAL SENSOR BD EP783 V

HD82/HD8200 Confidential 12
Assy LVPS For HD82

HD82/HD8200 Confidential 13
Item P/N Description Parts Supply
1 49.8AF01G001 SUNON GB1205PKV4-AY 50X20mm DMD BLOWER V
2 61.87340G001 STAND OFF M3*4L D8.0 2100MP
3 52.87Y03G001 ROD BLOWER RUBBER SLICONE P7270I
4 61.8AF35G001 LVPS BRACKET SECC 0.6T HD82
5 51.8AF32G001 LVPS MYLAR HD82
6 41.89K04G001 EMI GASKET W8*H6*L150
7 75.8AF01G001 ASSY MATRITEK LVPS FOR HD82 (AC CONNECTOR) V
8 52.85H19G002 THERMAL PAD SARCON GR-d 73.7x24x3.0mm V
9 85.1F123G080 SCREW PAN MECH W/SF M3*8 NI GREEN

HD82/HD8200 Confidential 14
Assy Lamp Driver Module For HD82

HD82/HD8200 Confidential 15
Item P/N Description Parts Supply
1 51.00229G001 SPACER SUPPORT PSW-4S
2 61.8AF36G001 LAMP DRIVER BRACKET SECC 0.6T HD82
3 51.8AF33G001 LAMP DRIVER MYLAR HD82
4 52.83Y11G001 LEDPJ FF1 THERMAL PAD 15*25*3.5t FUJIPOLY V
SARGON RG-d LEDPJ FF1
70.8AF29GR01 ASSY LAMP DRIVER MODULE FOR HD82(SERVICE) V
5 75.87W01G002 ASSY PHILIPS LAMP DRIVER TopPremium VIDI
220W(IMI)

HD82/HD8200 Confidential 16
Assy System Fan For HD82

Item P/N Description Parts Supply

1 75.8AF27G001 BUY ASSY FAN BRACKET MODULE HD82
2 61.8AF45G001 LAMP CNNT BASE AL6063 HD82
3 85.1F123G080 SCREW PAN MECH W/SF M3*8 NI GREEN
4 42.0043EG003 WIRE 2P 300mm LAMP DRIVER TO LAMP HD82
5 85.3A522G040 SCREW CAP MECH M2*4-D8 NI
6 52.83C01G001 RUBBER FAN9225 FLAT EP910
7 49.82B03G001 KDE1209PTB1 AXIAL FAN R TYPE;”SUNO” V
8 52.82B15G001 FAN 9225 RUBBER TOP 5100MP
9 61.89547G001 92*25 FAN SCREW M2.6 4100MP

HD82/HD8200 Confidential 17
Assy Optical Blower For HD82

Item P/N Description Parts Supply

1 52.88510G002 BLOWER DUCT PORON BF-1000 NITTO 5011N
2200MP
2 61.87340G001 STAND OFF M3*4L D8.0 2100MP
3 49.87Y02G001 SUNON GB1205PKV1-8AY 50X50X20 OPTICAL EN- V
GINE BLOWER
4 52.87306G001 RUBBER BLOWER FAN FRAME 2100MP
5 61.8AF42G001 BLOWER FAN BRACKET SECC 0.6T HD82

HD82/HD8200 Confidential 18
Assy Engine Bottom Module For HD82

Item P/N Description Parts Supply

1 61.8AF01G001 ENGINE BASE VP22
2 61.8AF06G001 LENS SHIFT FIRST TRAY VP22
3 61.8AF05G001 LENS SHIFT SECOND TRAY VP22
4 61.8AF24G001 LENS SHIFT SPRING VP22
5 61.8AF54G001 LENSHIFT SPRING PLATE SUS304 0.2t HD82
6 61.8AF30G001 SHOULDER SCREW M3.0*7 VP22
7 51.8AF12G001 PLASTIC WASHER NWT-38 PINGOOD
8 51.8AF14G001 ANTI DUST SPONGE VP22

HD82 Confidential 19
D.P. HD82

HD82 Confidential 20
Item P/N Description Parts Supply
1 DC.8AF01G001 D.C. HD82
2 35.82001G111 AK LABEL 3”*3” BLANK V
3 36.00018G001 EXTENDED WARRANTY REGISTRATION FORM,USA V
FOR LPP SERIES
4 36.00020G001 QUICK TROUBLESHOOTING GUIDE MULTILINGUAL V
5 36.8AF04G001 QUICK START CARD MULTILINGUAL OPTOMA HD82 V
6 36.00012G002 WARRANTY CARD 3 YEARS, USA FOR OPTOMA V
LPP SERIES
7 36.8AF01G001 USER’S GUIDE MULTILINGUAL (CD) OPTOMA HD82 V
8 36.8AF03G001 USER’S MANUAL FOR EMEA/USA OPTOMA HD82 V
9 42.50115G001 CABLE POWER CORD 1.8M SP30+IS14 US V
10 42.87205G001 CABLE COMPOSITE VIDEO 1.8M 3200MP V
11 45.8AF01G001 REMOTE CONTROL. TOPSEED HD82 V
12 45.8AF02G001 REMOTE CONTROL. CARD TYPE. HD82 V
13 51.00027G003 PE BAG ZIPPER 33cm*25cm SIZE GREEN FOR OP-
TOMA
14 35.86301G001 SPEC LABEL BLANK PD120 V
14 35.8AF03G001 SPEC LABEL BLANK 158x18 V
15 55.8AF02G001 PARTITION PAPER FOR HD82 V
16 55.8AF01G001 CARTON AB FULE BOX FOR HD82 V
17 56.8AF01G001 CUSHION EPE TOP HD82 V
18 56.8AF02G001 CUSHION EPE BOTTOM HD82 V
19 35.00040G001 LABEL 30mm,GREEN V
20 51.87C38G001 PE BAG FOR K1 V
21 58.54603G002 NEW WOOD PALLET120*100*13cm (DOUBLE FACE)
FOR COMPAQ
22 55.80S10G001 PAPER COVER 1180*980mm TDP-T91
23 55.83R03G001 L TYPE PAPER 1170x956x1350 EP747
24 58.54604G001 COVER PALLET 120*100cm FOR COMPAQ
25 56.87F07G001 EPE PAPER 730mm(L)X650mm(W) EP783 V
26 75.8AF03G001 BUY ASSY LENS CAP MODULE HD82 V

HD82 Confidential 21
 Appendix B
I. Serial Number System Definition

Serial Number Format for Projector

Q 8AF 8 48 AAAAA C 0001

1 2 3 4 5 6 7

1 : Q = Optoma

2 : 8AF = Project code

3 : 8 = Last number of the year (ex:2008 = 8)

4 : 48 = week of the year ( ex:the forty-eight week of the year = 48)

5 : AAAAA = not-defined

6 : C = Manufacture factory (TW or CPC)

7 : 0001 = Serial code

EX: Q8AF848AAAAAC0001
This label represents the serial number for HD82. It is produced for USA at CPC on forty-
eight week of 2008. Its serial code is 0001.

HD82 Confidential 22
II. PCBA Code Definition

PCBA Code for Projector

A B XXXXXXXXXX C XXX EEEE

1 2 3 4 5 6

1 : ID

2 : Vendor Code

3 : P/N

4 : Revision

5 : Date Code

6 : S/N

HD82 Confidential 23