TECHNICAL DOCUMENT FRONT COVER

Project no CYB-32-CV
Project title Cyberbase® Split Screen, Light
Rig
Client
Document title
OPM. Cyberbase Model CYB-32-CV-FFS-el/ga
Cyberbase CT Chair Serial 3200
Package description

Code (X) CLIENT REVIEW STATUS

1 Accepted
2 Accepted, incorporate comments at next scheduled revision Date:
3 Not accepted, revise and resubmit
Sign:
4 For information only

01 20.09.04 Issued for information TLID KS TLID

Revision Date (dd.mm.yy) Reason for issue Prepared Checked Approved
This document contains proprietary and confidential information which belongs to National Oilwell Norway AS, it is loaned for limited purposes only and remains the property of National
Oilwell Norway AS. Reproduction, in whole or in part, or use of this design or distribution of this information to others is not permitted without the express written consent of National
Oilwell Norway AS. This document is to be returned to National Oilwell Norway AS upon request and in any event upon completion of the use for which it was loaned.
© Copyright National Oilwell Norway AS

Rig/Client information National Oilwell information

Client purchase order number Remarks

Area System Discipline Document class Design contractor Total numbers of pages
Project 0080 13
Sub area Sub system Additional code SDL codes Document chain Archive binder
5.3 FDD
Other document number Document number Revision

69014827 01

National Oilwell Norway AS

P.O. Box 8181
4069 Stavanger
Norway
Phone +47 51 81 81 81
Telefax +47 51 80 05 47

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TABLE OF CONTENTS

1 INTRODUCTION ............................................................................................................... 3
1.1 General ................................................................................................................... 3
1.2 Abbreviations and definitions .................................................................................. 3
1.3 Reference documents and drawings....................................................................... 3
1.4 Restrictions in Use .................................................................................................. 4
1.5 Main connections and requirements on connected systems................................... 4
1.6 Weight and outline dimensions ............................................................................... 4
2 TRAINING ......................................................................................................................... 4
3 SYSTEM OVERVIEW ....................................................................................................... 5
4 OPERATION INSTRUCTIONS ........................................................................................ 6
4.1 General ................................................................................................................... 6
4.2 Starting the Cyberbase ........................................................................................... 6
4.3 Logging on to the system ........................................................................................ 7
4.4 Enabling/Disabling the control functions ................................................................. 7
4.5 Emergency stop ...................................................................................................... 7
4.6 Logging off the system ............................................................................................ 7
4.7 Stopping the Cyberbase ......................................................................................... 7
5 OPERATING OF CHAIR UNIT.......................................................................................... 8
5.1 Detailed list of features on the chair unit ................................................................. 9
6 CYBERVISON MONITOR CABINET .............................................................................. 11
6.1 Overview picture ................................................................................................... 12
6.2 Detailed picture description................................................................................... 13
7 MAINTENANCE INSTRUCTIONS .................................................................................. 14
7.1 Periodic Maintenance ........................................................................................... 14
7.1.1 Chair and monitors .................................................................................... 14
7.1.2 Routine Inspections ................................................................................... 14
7.2 Preventive maintenance:....................................................................................... 15
7.3 Minor repairs and corrections................................................................................ 16
7.3.1 Cyberbase Chair........................................................................................ 16
7.4 Major repairs and modifications ............................................................................ 16

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1 INTRODUCTION
Cyberbase Serial 3200 (Man Machine Computer, MMC), is one of several control stations
made by National Oilwell (NOI). It is designed as a tool to improve the communication
between the operator and the machines/processes to be controlled. It is an ergonomic
workstation designed for continuous seated operation where it is possible to obtain
different type of information through a screen-based system. Total integration with other
systems is fully possible.
Cyberbase is a standard product from NOI based on standard software, electrical
hardware and mechanical parts.

1.1 General
This operation manual describes the operations in conjunction with the day-to-day running
of the Cyberbase

It is essential that the equipment operators have the required knowledge, education and
training before using the system.

1.2 Abbreviations and definitions

NOI National Oilwell
CW Clockwise
CCW Counter Clock Wise
CCS Cyberbase Control System
FDS Functional Design Specification
LED Light Emitting Diode
MMI Man-Machine Interface
PLC Programmable Logic Controller
STEP7 Siemens PLC Programming Software
OSM On Screen Manager
PUR Polyurethane
LCD Liquid crystal display
TFT LCD Thin film transistor LCD
Operator The person assigned the responsibility of physically operating and
maintaining the equipment

1.3 Reference documents and drawings

This document is a part of the main document: Final documentation Dossier.

Drawings and diagrams are found in the main document.

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1.4 Restrictions in Use

The equipment should only be used for the purpose it was designed for and in line with the
Operating and Maintenance instructions issued by National Oilwell

1.5 Main connections and requirements on connected systems

Information regarding main connections to other systems and the requirements for such
connections please see the relevant drawings/diagrams in the main document, Final
Documentation Dossier.

1.6 Weight and outline dimensions

Information regarding the weight and outline dimensions please see the relevant
drawings/diagrams in the main document, Final documentation Dossier.

2 TRAINING
Training of operators to be familiar with the many adjustments and correct use is required.
This is important to maintain all the ergonomically features. The training can be performed
in NOI’s virtual training simulator or on one of the units in stock.

Please contact NOI for a specific training program.

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3 SYSTEM OVERVIEW

8
7 4

8
2 3

1 6
5
2

Pos Description
1 Chair unit with independent height adjusting of seat and column
2 Left and right Control panel with I/O organs as below
3 2 Control joysticks
4 2 Functional Keypads
5 1 Numerical Keypad
6 1 Roller ball
7 1 Emergency stop Left Control panel -/ mode switch panel
8 CyberVision monitors on height adjustable floor stand

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4 OPERATION INSTRUCTIONS

4.1 General

The Cyberbase CT chair can be delivered in different out fitting, with or without PLC and
server, monitors and also the control devices can be specified or mounted by customer.
This document is describing the general principles of the Cyberbase, alterations made by
customer must be specified separately.

Operation of the Cyberbase System may vary depending on the application the system is
designed for. E.g. a Cyberbase applied to drilling operations may be slightly different from
a Cyberbase used for ROV control. However, the concept is the same: The combination of
a highly ergonomic design and powerful embedded computer technology give the operator
an optimal working environment, where the Cyberbase System's software defines the
control and monitoring facilities for any interactive working task.

The Cyberbase System is operated by means of integrated control devices and graphical
screens.
All control devices are found on the armrests of a Cyberbase unit:

• A mode switch which will enable the various control facilities in the Cyberbase System
• Joysticks for control tasks
• Keypads for control tasks
• A pointing device for pointing and clicking objects on the graphical screens (same
function as a mouse on a PC)
• A numerical keyboard for input of set points, alarm limits etc.
• Emergency stop/Shutdown buttons

All operational feedback and supervision and monitoring information are presented on the
graphical screens.

4.2 Starting the Cyberbase

The Cyberbase system will start automatically after power-up, a process that normally
takes a couple of minutes.

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4.3 Logging on to the system

For some applications, after the Cyberbase has started, the operator may be requested to
log on to the system before he is given access to the control and monitoring facilities. This
is done by first selecting an operator category, followed by typing in a 4-digit password.

4.4 Enabling/Disabling the control functions

To enable the Cyberbase control functions, the mode switch on the left armrest must be
turned to an active position. Normally, the position marked "1" is Standby mode, a safe
state, where all control facilities of the Cyberbase are disabled. A Cyberbase unit should
always be turned to Standby mode when an operation is completed or the Cyberbase chair
is left.

Independent of whether the control functions are enabled or disabled, all supervision and
monitoring facilities are always available on the graphical screens. However, access to
some facilities may be restricted, depending on the log-on code.

4.5 Emergency stop

Most Cyberbases will have an emergency stop button on the left armrest. This button acts
independently of the computer system, and will stop the equipment and machinery
connected to the emergency stop wiring.

4.6 Logging off the system

On a Cyberbase system where the operator is requested to log on to the system, the
operator should also log out whenever the system is left unattended or the operation is
completed. Logging off is associated with an "Exit"-button found on the screens.

4.7 Stopping the Cyberbase

Normally the Cyberbase system will not be stopped, but will run continuously. However, if
a Cyberbase must be stopped due to maintenance work etc., it is important that the
following sequence is followed:
1. Stop the application software and the operating system (this is described in the
operation and maintenance manual for the software)
2. Wait till the message, "It is now safe to turn off your computer", appear on the screen.
This will normally take up to a minute
3. Turn of the power.

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5 OPERATING OF CHAIR UNIT

The Cyberbase unit is equipped with an ergonomic Recaro chair. The chair is constructed
to fulfill all requirements for seated operations. The chair can move up and down
electrically and be turned around manually, a rotation lock for normal position can be
installed. The seat can be moved back and forth manually. The seat back and the neck
rest can be adjusted manual.
The control devices are placed in front of the operator in a logical and functional way,
which makes the operation of the different systems easy. There is one joystick and
functional keyboard on each side of the chair for control of the equipment. In addition there
is a mode switch and emergency stop on the left control panel and a numerical keyboard
and a joystick mouse on the right control panel.

Each panel on the chair can be opened for service access to the components inside the
chair consoles.

There is no need for labels on the panel plates, as the function of the control devices are
displayed on the monitors, depending on the operation and state of process.

The following list describes the operation of the various functions on the chair unit.

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5.1 Detailed list of features on the chair unit

Adjustment: Description/features:
Height adjustment Column height adjustment up/down
approx. 80mm, electrical
Seat adjustment relative to armrest Apr.
100mm, electrical
The seat adjustment is run by an el.
motor.

Standard type
Chair rotation -144 to 144°, end stopper adjustable in
steps of 36°
An optional rotation lock for locking the
chair in forward position is available,
see picture.

Locking lever Internal view

Fore- and aft-adjustment Double locking seat tracks
Manual release
Adjustment travel 230mm

Seat cushion rake adjustment
Upper thigh support with pivoting point
in front of pelvis, thus ensuring
permanently correct support of pelvis
Manually operated; spring supported
Adjustable in 6 steps of 2,5 degrees
each
Adjustments towards vertical level: from
-5° to +10°

Height adjusting of the CyberVision

monitors:
On the upper chair box is two switches
located on the left side. One for
elevating/lowering each monitor

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Seat cushion adjustment • Extendable in steps of 5 mm

each
• Manually operated
• Adjustment travel: 50 mm

Backrest inclination • Steep adjustment by means of

adjustment infinite recliner
• Manually operated
• Adjustment toward vertical level
from –25° to + 90°

Lumbar adjustment • Manual operated through bellow

• Adjustment travel: 25mm

Headrest adjustment • Manually extendable

• Adjustment travel: 70mm
• Inclination adjustable
• Incline. Angle travel 40°

Correct angle for joystick • Joysticks have correct angle

regarding the wrist/hand

Arm support joystick • Integrated in control panels on

chair
• Follows the chair rotation

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6 CYBERVISON MONITOR CABINET

The CyberVision monitor cabinet is made of cast aluminum and houses a high quality 20.1” TFT
LCD flat screen, covered by a laminated 8mm antiglare glass. It is rigid and suitable for indoor
use on offshore installations.

An On-screen menu for picture adjusting, is easily available by buttons in front.

The measure of the cabinet is L519mm X H527mm X D81mm without stand.
A wide variety of stands is available, wall stand, floor stand, table stand and roof stand. Stands
can also be made to meet customer’s demands.
Viewing angle can be adjusted. Other adjustments can be incorporated into the stand on
customers demand.
Input power is 12 VDC /60Watt. Picture interface from server is by VGA-signal.

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6.1 Overview picture

Pos no. Description Comment

1-4 OSD buttons Adjusting the graphical picture
5 Front cover Cover for the tighten mechanism in pos 6
6 Tighten mechanism Tighten/loosen the bolt to adjust the tilting
resistance
7 Back cover Remove for access

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6.2 Detailed picture description
Pos no. Description
1 Back cover
2 Fan
3 Height adj. Motor
(Optional)
4 Access hatch
5 Cable inlet
6 Rotation angle preset
7 Mounting flange
8 20,1”FTF LCD display
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Comment
With filter (1a) for air inlet.
When demounting be aware of the cables
Demount the back cover first, then the fan
An electrical motor for elevating/lowering the
cabinet, located under the base socket.
A manual version with gas spring supported
elevation/lowering is also available.
Remove to access cables and pos 6
VGA signal and 12VDC power
Move bolts for end position, to vary rotation
angle
Mount to floor with 6 Ea. M8 Countersunk
bolts
(Illustrative picture, display type may vary)
Replacement of the backlight module should
be under clean and suitable conditions
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7 MAINTENANCE INSTRUCTIONS

This chapter describes the necessary maintenance for the Cyberbase unit in order to
ensure safe, reliable and economical operation.

7.1 Periodic Maintenance

Periodic maintenance that may be performed by the operator is described below.

7.1.1 Chair and monitors

Cleaning:
Panels: Use mild soap water for cleaning of the panel surface
Seat: Use special soap/water mixture.
Metal: Use mild soap water
Instruments: Use mild soap water

Note: Clean with damp cloth to avoid static electricity

Preventive maintenance:
Apply grease on the rails for the seat to reduce wear/tear on the rails

7.1.2 Routine Inspections

The table below lists various routine inspections for preventive maintenance.
Event Performed with intervals Component Procedure
no. as indicated below
D W M 3 6 Y
1 X Chair controls Check that the controls
Joysticks etc. can move freely without
obstructions
2 X Chair base Check that the chair
rotates freely and can
move up/down

3 X Seat rails Apply grease on rails.

4 X Electrical Cables. All the electrical cables
should be checked for
abrasion, pinching and
excessive bending or
twisting. Open the hatch
that the seat is mounted
to, to check the cables.
5 X Filters Check/clean/replace
filters in monitor cabinet.
D = Daily W = Weekly M = Monthly 3 = Every 3 months 6 = Every 6 months Y =
Yearly

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7.2 Preventive maintenance:

National Oilwell recommend to replace frequently used and /or critical components, as
listed below, at the given time intervals.

Contact NOI service department for ordering information and description of how to change
the components. Order number for most of the components can also be found in the
Component list attached to the main document.

Recommended component change out frequency

Component
Left control panel. PUR ass.
Right control panel. PUR ass.
Functional joystick SK60-0205
EX roller ball, 2 Switches
Functional keypad w/Profibus interface
Numerical keypad
Switch panel
Backlight for LCD display
LCD display
Main cables, Profibus
Secondary cables (PS/2 etc)
Fans in display house and server
Gaskets (kit)
Server
Quantity Change Frequency
1 5 Years
1 5 Years
2 2,5 Years
1 2,5 Years
2 2,5 Years
1 2,5 Years
1 2,5 Years
2 2,5 Years
2 5 Years
NA 2,5 Years
NA 5 Years
NA 0,5 year
1 2,5 years
1 3 years

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7.3 Minor repairs and corrections

The following sections describe minor repairs and corrections for the main components.
Minor repairs can be carried out at customer facilities with assistance of NOI service
personnel or with personnel from customer in conjunction with procedures/instructions
supplied by NOI. Power supply to the unit should be off.

7.3.1 Cyberbase Chair

Change of components in control panels

If one of the components in the left or right control panel needs to be replaced, we
recommend replacing the whole control panel. This requires less down time than what
replacing of single components will. The problems with the damaged control panel should
then be fix up, and kept as spare part. To open and replace the control panel unscrew all
screws at the joint between the control panel and the black aluminum. The panel can now
be lifted up, then rotated/opened and is being hold by hinges. Loosen all connections,
P/S2 cables, terminal blocks, earth cables etc. then loosen the control panel from the
hinges and replace it with the spare control panel.

7.4 Major repairs and modifications

Major repairs and modifications must be performed by NOI service personnel. The
modifications can be done at customer’s facilities or at NOI. Modifications must be done in
co-operation with the design basis for the Cyberbase and must be performed according to
the Cyberbase specifications.

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