L365-2-2016 HELI Marca PDF

G2系列 1.
6t,2t
座式蓄电池前移式叉车
Reach Truck(Sit-on Type )
零件目录
parts manual
G2系列1.6t,2t坐式
蓄电池前移式叉车
Reach Truck(Sit-on Type)
研发部产品资源所
PRODUCT RESOURCE
INSTITUTE
L365-2:2016
目录/INDEX
图1 驱动系统总成 1 DRIVE SYSTEM (DOMESTIC) Fig.1
图2 驱动系统 4 DRIVE SYSTEM Fig.2
图3 支撑轮总成 5 SUPPORT WHEEL ASS’Y Fig.3
图4 支撑轮总成 6 SUPPORT WHEEL ASS’Y Fig.4
图5 电气系统 7 ELECTRIC SYSTEM Fig.5
图6 电气系统 10 ELECTRIC SYSTEM Fig.6

图7 电气原理图 13 PRINCIPLE DIAGRAM Fig.7
图8 电气原理图 14 PRINCIPLE DIAGRAM Fig.8
图9 电控总成 15 CONTROLLER ASS’Y Fig.9
图10 电控总成 16 CONTROLLER ASS’Y Fig.10
图11 车身线束 17 WIRE HARNESS,BODY Fig.11
图12 车身线束 18 WIRE HARNESS,BODY Fig.12
图13 电源插座（接蓄电池端） 19 BATTERY SOCKET Fig.13
图14 电源插座（接车体端） 20 BATTERY SOCKET Fig.14
图15 面板开关 21 PANEL SWITCH Fig.15
图16 蓄电池组 22 BATTERY ASS’Y Fig.16
图17 转向系统总成 23 STEERING SYSTEM ASS’Y Fig.17
图18 车身系统 25 BODY SYSTEM Fig.18
图19 车身系统 26 BODY SYSTEM Fig.19
图20 机罩底板及座椅 27 HOOD,FLOOR BOARD & SEAT Fig.20
图21 锁系统及围板总成 29 LOCK SYSTEM INSTALLATION & PERIPHERAL BOARD Fig.21
目录/INDEX
图22 液压管路系统 30 HYDRAULIC SYSTEM Fig.22
图23 液压管路系统 32 HYDRAULIC SYSTEM Fig.23
图24 液压油箱 34 OIL TANK ASS’Y Fig.24
图25 门架管路系统 35 HYDRAULIC SYSTEM MAST Fig.25
图26 门架管路系统 39 HYDRAULIC SYSTEM MAST Fig.26
图27 门架 44 MAST Fig.27

图28 门架 46 MAST Fig.28
图29 门架支座 48 MAST SUPPORT ASS’Y Fig.29
图30 门架支座 49 MAST SUPPORT ASS’Y Fig.30
图31 移测器 50 SIDE-SHIFTER Fig.31
图32 货叉及挡货架 52 FORK&BACKREST Fig.32
图33 前起升油缸 54 FRONT LIFT CYLINDER MOUNTING Fig.33
图34 后起升油缸 57 REAR LIFT CYLINDER MOUNTING Fig.34
图35 后起升油缸 60 REAR LIFT CYLINDER MOUNTING Fig.35
图36 倾斜油缸 63 TILT CYLINDER Fig.36
图37 限速支架安装图 64 SPEED LIMIT BRACKET Fig.37
图38 高度认址安装图 65 HEIGHT PRE-SELECTOR Fig.38
图39 前移油缸 66 REACH CYLINDER Fig.39
图40 迁移油缸 67 REACH CYLINDER Fig.40
图41 护顶架总成 68 OVERHEAD GUARD ASS’Y Fig.41
图42 标牌（中文） 69 DECAL(CHINESE) Fig.42
图43 标牌（英文） 70 DECAL(ENGLISH) Fig.43
本零件目录汇集了CQD16,20-GB2S型坐式蓄电池前移式叉车的零部件
查询方法
图3/FIG.3 支撑轮总成/SUPPORT WHEEL ASS'Y
步骤一：在检索目录中找到系统或总成该图所在页序号
Item
No
图号
Part No
A Q78B4-40301
版本
Edition
00
零部件名称
Description
Support wheel ass'y 支撑轮总成 1

件数
Q'ty
备注
Remark
CQD20-GB2S
01 Q78B4-40311 00 Wheel 车轮(前轮制动) 1
次并翻至所标页次，找到该图； 02 Q78B4-42121
03 Q78B4-42131
04 B8030-05008
03 Outer shaft of the loaded wheel负载轮外轴 1
02 Inner shaft of the loaded wheel 负载轮内轴 1
00 Screw 螺钉M5X8 2 GB70-85
1
05 B8030-08020 00 Screw 螺钉M8X20 6 GB70-85
06 B8030-10030 00 Screw 螺钉M10X30 6 GB70-85
07 B6050-00068 00 Snap ring 挡圈68 1 GB893.1-86
08 B5512-00040 00 Washer 垫圈40 1 GB858-88

12
步骤二：在其图中找出所需零部件，以及它所标注
09 B4832-00040 Nut 螺母M40X1.5 1
系统或总成在本图中被加粗
00 GB812-88
10 Q78B4-42141 02 Shaft cushion 轴垫 1

11 Q78B4-42151 00 Double row angular
contact ball bearing 双列角接触球轴承 2
12 Q78B4-42161 D00 Front wheel 前轮电磁制动器 1 9
electromagenetic brake
的序号；
8
13 B8030-08030 00 Screw 螺钉M8X30 6 GB70-85 13 10 7
14
14 Q78B4-42171 00 Sleeve 轴套 6 15 11
15 Q78B4-42181 00 Bushing 衬套 6 6
2
3
该系统或总成所在页数
步骤三：根据这个序号，在其后附表中可以查到系
5
统或零件的详细信息。
5
订购零部件时，务请写清叉车的型号、出厂编号、所
需零部件的图号及订购数量
图3
8/F
序
Ite 号
IG.
38
在维修时，请使用正规渠道（安徽合力股份有限公司
Nom 图
Par 号
tN
H2 o 版本
8V6 Edi
H2 -10 tion
配件分公司）提供的本公司零部件，以确保叉车质量
M2 001
02 6-1
B02 0 B.3
- 30-3 001 零部
B0 2 0 12 B.1 Des 件名称
30-3 0 crip
024 B.0 tion
0 Bolt
B.0 件数
05 Bolt Q'ty 备
H2 B.0
恕不能将本产品可能进行的零部件改进在本图册中同 7 -
-
H2
H2
Y16
6D
6S6
6-3
-32
2 00
00 1
1
B.1
D.1
螺栓
螺栓
M30x
140
Rem 注
2t,2
ark
.5t
3
Co
-32 B.1 unte M30x 2 3t
001 Co rw 240 2t,2
.5t
eig
时修改，您可以从本公司的销售和配件公司获得最新
B.3 unte ht 2
序号及该系统或总成的全部信息
rw 3t
Co eig
D.1 unte ht 2
7 D.1
rw
eig
ht
平衡
重体
2
资料
平衡
重体 1
平衡
重体 1
2t
1 2.5t
3t
8 每一个零部件都有唯一的序号
叉车型号说明
C Q D 20 - G B 2 S
坐式
电控型号
改进型
G系列
2吨
蓄电池具体车型与电控的对应关系:
前移式叉车
缩写说明 ASS'Y 总成
右
CQD16-GB2S ZAPI
R.H.
CQD20-GB2S ZAPI
L.H. 左
版本号说明零部件图纸为*.dwg格式的一律加前缀D.
THIS PARTS CATELOGUE COVERS PARTS IN THE MOST OF 1.6&2 TON REACH TRUCKS (SIT-ON TYPE)
Indexing Way
Step1:Finding out the page for the system or assembly 图3/FIG.3 支撑轮总成/SUPPORT WHEEL ASS'Y
required from the indexing contents and turn to the

序号图号版本零部件名称件数备注 CQD20-GB2S
Item Part No Edition Description Q'ty Remark
No
A Q78B4-40301 00 Support wheel ass'y 支撑轮总成 1
车轮(前轮制动) 1
required page, finding out the concerned drawing;

01 Q78B4-40311 00 Wheel
02 Q78B4-42121 03 Outer shaft of the loaded wheel负载轮外轴 1
03 Q78B4-42131 02 Inner shaft of the loaded wheel 负载轮内轴 1
04 B8030-05008
05 B8030-08020
00
00
Screw
Screw
螺钉M5X8 2
螺钉M8X20 6
GB70-85
GB70-85
1 This system or assembly is
06 B8030-10030 00 Screw 螺钉M10X30 6 GB70-85
within the coarse solid line

Step2:From the detail drawing,find out the parts and
07 B6050-00068 00 Snap ring 挡圈68 1 GB893.1-86
08 B5512-00040 00 Washer 垫圈40 1 GB858-88
09 B4832-00040 00 Nut 螺母M40X1.5 1 GB812-88

12
circle.
their item numbers. 10 Q78B4-42141 02 Shaft cushion
11 Q78B4-42151 00 Double row angular
轴垫 1
contact ball bearing 双列角接触球轴承 2

12 Q78B4-42161 D00 Front wheel
前轮电磁制动器 1 9
8
13 B8030-08030 00 Screw 螺钉M8X30 6 GB70-85 13
This page code denotes this

10 7
14
14 Q78B4-42171 00 Sleeve 轴套 6 15 11
15 Q78B4-42181 00 Bushing 衬套 6 6
Step3:According to these item numbers, find out details 2

system or assembly drawing
of these parts of the system or assembly from attached 5
3
shows on the page.
4
table.
When ordering the parts or components,please
indicate the model and series number of the your 5
forklift truck,the drawing number of parts or

components you require and their quantity. 序
图3
Ite 号
Nom
8/F
IG.
38
图
Par 号
tN
H2 o 版本
8V6 Edi
H2 -10 tion
001
When you replace parts or components,please 02 M2

6-1 B.3
B02 0
- 30-3 001 零部
B02 01 2 B.1 Des 件名称
30-3 0 crip
0 24 B.0 tion
apply the real goods made by our company (Spa-

0 Bolt
B.0 件数
05 Bolt Q'ty 备
H2 B.0
7
6D Rem 注
re Parts Sub-company of Anhui HELI Co.,Ltd) to According to these item -

-
H2
H2
6S6
Y16
6-3
-32
200
00 1
1
D.1
B.1
Co
螺栓
螺栓
M30x
140
2t,2
ark
.5t
3 numbers, find out details -32

0 01
B.1
B.3
Co
unte
unte
rw
rw
eig
ht
M30x
240
2
2
2t,2
.5t
3t
3t
ensure the truck's guality. 7 of these parts or the system

D.1
D.1
Co
unte
rw
eig
eig
ht
ht
平衡
平衡
重体 2
2
重体 1
from attached table. 平衡

重体 1
1
2t
2.5t
We reserve modification right without notice 3t
Designations in the CATALOGUE

8 Every part or componet in
the drawing is expressed
C Q D 20 - G B 2 S with only item number
Seated
Controller type
Betterment
Green series
2 toncapacity
Battery
Reach forklift truck The following trucks are provided with corresponding controller
Abbreviations in the CATALOGUE
ASS'Y assembly
R.H. right hand L.H. left hand
CQD16-GB2S ZAPI
Version number:Engingneering drawing with *.dwg style CQD20-GB2S ZAPI
prefixes word “D”.
图1/FIG.1 驱动系统总成(国产）/DRIVE SYSTEM（DOMESTIC)
No CQD20-GB2S
A Q78B1-00011 00 Drive system 驱动系统(国产) 1
01 Q78B1-00511 03 Reduction gearbox upper case 减速箱上壳体 1
02 Q78B1-00521 01 Reduction gearbox lower case 减速箱下壳体 1
03 Q78B1-00531 04 Shaft,output 输出轴 1 40
04 Q70B1-02201 D00 Nut 紧固螺母 1 33
34 66
05 Q70B1-02141 D00 Ring 挡油环 1 30 70
37 67
06 Z-32209 00 Bearing 轴承32209 1 GB/T297-94 44 63 68
42 59
07 HRQ70B1002 D00 Washer 垫圈 1 45
08 AP611-02101 01 Retainer ring 挡圈 1 46 61 69
48 58
09 Q70B1-02191 D00 Spacer 隔套 1 47 57 53 36
Plug 48 29
10 12163-82541 01 螺塞1/2'' 1 23 37
49
11 Q70B1-02121 D02 Spiral bevel gear 螺旋伞齿轮 1 50 28
27
12 HRQ70B1001 D00 Washer 垫圈 1 38 26 52 31
51 25 23
23 24 37
13 Q70B1-02081 00 Retainer ring 挡圈 1 32
14 Z-30212 00 Bearing 轴承30212 1 GB/T 297-94 43
15 Z6003-10503 00 O-ring "O"型密封圈φ105×3.1 1 GB1235-76 54 37
22 60
16 Q60H1-02022 D00 Oil seal 油封 1 62 20
21
17 Q70B1-02411 D01 Bracket 油封保持架 1 20 1
56 39
18 Q70B1-02031 02 Hub bolt 轮毂螺栓 7 23
19 Q70B1-02041 D00 Hub nut 轮毂螺母 7
20 B4732-00014 00 Nut 螺母M14x1.5 2 GB810-88
4
5 11
Washer 6
21 B5512-00014 00 垫圈14 1 GB858-88 7
8 12
13
22 Q78B1-00571 00 Driving gear 主动齿轮 1 9 14
32 16
23 B8030-10030 00 Screw 螺钉M10x30 14 GB70-85 17
15 18
24 B6050-00052 00 Retainer ring 挡圈52 1 GB893.1-86
10 3 65
25 Z6311-03041 00 U-seal U型密封圈FB30x52x7D 1 GB9877.1-88 55
O-ring 2
26 Z6053-07503 00 O型密封圈75x3.55 1 GB3452.1-92
27 B6150-00030 00 Retainer ring 挡圈30 1 GB894.1-86 19

28 Z-6206-2RS 00 Bearing 轴承6206-2RS 1 GB/T276-94
29 Q78B1-00631 01 Bearing seat 轴承座 1

1
No CQD20-GB2S
30 Q78B1-00641 00 Sense ring 感应环 1
31 B0330-12050 00 Bolt 螺栓M12x50 8 GB5783-86
32 B5050-00012 00 Washer,lock 垫圈12 14 GB93-87
33 B1310-04012 00 Screw 螺钉M4x12 3 GB819-85 40

34 B0330-08040 00 Bolt 螺栓M8x40 6 GB5783-86 33
34 66
35 B6050-00062 00 Retainer ring 挡圈62 1 GB893.1-86 30 70
37 67
36 B0330-08030 00 Bolt 螺栓M8x30 8 GB5783-86 44 63 68
42 59
37 B5050-00008 00 Washer,lock 垫圈8 26 GB93-87 45
00 Breather plug 通气塞 1 46 61 69
38 90106-65690
48 58
39 Q78B1-00601 00 Coupling chassis 连接盘 1 47 57 53 36
回转支承 1 48 23 29
40 Q70B1-00271 D01 Bearing support 49 37
01 Steering gear 转向齿轮Ⅱ 1 28
41 Q78B1-00621 50 27
联接板 1 38 26 52 31
42 Q78B1-00591 04 Coupling plate 51 25 23
23 24 37
43 Q78B1-00581 03 Reduction gearbox cover 减速箱盖 1 32
44 Q70B1-02301 D00 Nut 锁紧螺母 1 43
45 Q78B1-00561 01 Driven gear 被动齿轮 1 54 37

22 60
46 Z-30306 00 Bearing 轴承30306 1 GB/T 297-94 62 20
21
47 HRQ70B1004 D00 Washer 垫圈 1 20 1
56 39
48 Q78B1-00551 00 Spacer 隔套 2
23
49 HRQ70B1003 D01 Washer 垫圈 1
Z-33206 00 Bearing 轴承33206 1 GB/T 297-94 4
50 5
6 11
51 Q78B1-00541 00 Shaft,input 输入轴 1 7
8 12
13
52 B8030-08050 00 Screw 螺钉M8x50 8 GB70-85 9 14
32 16
53 B3120-06026 00 Pin 销B6x26 2 GB119-86 17
15 18
54 B3120-08026 00 Pin 销B8x26 4 GB119-86
3
10 65
55 B8030-12040 00 Screw 螺钉M12x40 6 GB70-85
55
2
56 23870-52871 02 Plug 螺塞ZG1/8'' 1
58 Q78B1-00651 00 Ring 挡环 1
59 B8030-06020 00 Screw 螺钉M6x20 14 GB70-85
2
No CQD20-GB2S
60 B8030-08025 00 Screw 螺钉M8X25 4 GB70-85
61 Q78B1-00611 02 Steering gear 转向齿轮I 1

62 6TY10-06-05 01 Name plate 变速箱铭牌 1
Electromagnetic
63 Q78B1-00251 01 parking brake 电磁停车制动器 1 40
64 Q78B1-00501 01 Reduction gearbox(Inc1-62) 减速箱总成 1 33
34 66
65 Z3830-343114 00 Tyre 轮胎φ343×114 1 30 37 70
67
66 B8030-08016 00 Screw 螺钉M8x16 3 GB70-85 44 63 68
42 59
68 B5310-00008 00 Washer 垫圈8 3 GB97.1-85 46 61 69
48 58
69 Z4011-08025 00 Key 键8x25 1 GB1096-79 47 57 53 36
48 23 29
49 37
50 28
27
38 26 52 31
51 25 23
23 24 37
32
43
54 37
22 60
62 20
21
20 1
56 39
23
4
5 11
6
7
8 12
13
9 14
32 16
17
15 18
10 3 65
55
2
19
3
图2/FIG.2 驱动系统/DRIVE SYSTEM
No CQD20-GB2S
A Q78B1-00001 01 Drive system 驱动系统 1
01 Q78B1-00201 00 Drive unit 驱动单元 1
03 B8030-12055 00 Screw 螺钉M12x55 8 GB70-85
1
3
2
3
4
No
A Q6H04-40001 00 Support wheel ass'y 支撑轮总成 1
01 Q6H04-40201 00 Wheel(lnc.15-16) 车轮(前轮制动) 1
02 B8112-06010 00 Screw 螺钉M6X10 4 GB/T2672-2004
04 B8030-10020 00 Screw 螺钉M10X20 5 GB70-85
05 B6050-00068 00 Snap ring 挡圈68 1 GB893.1-86
06 B5512-00040 00 Washer 垫圈40 1 GB858-88
07 B4832-00040 00 Nut 螺母M40X1.5 1 GB812-88
08 Q78B4-42141 Shaft cushion

02 轴垫 1 12
Double row angular
09 Q78B4-42151 00 contact ball bearing 双列角接触球轴承 2 16
11
10 Q78B4-42161 D00 Front wheel 13
electromagenetic brake前轮电磁制动器
1 14
11 B8030-08030 00 Screw 螺钉M8X30 5 GB70-85
12 Q6H04-42051 00 Coverplate 盖板 1 2 1.15

3
13 Q78B4-42171 00 Sleeve 轴套 5
14 Q78B4-42181 00 Bushing 衬套 5
15 Q6H04-42001 00 Hub 轮辋 1 10
16 Q6H04-42011 00 Tyre 胶轮 1
7
6
8 5
9
5
No
A Q78B4-40301 00 Support wheel ass'y 支撑轮总成 1
01 Q78B4-40311 02 Wheel(lnc.16-17) 车轮(前轮制动) 1
02 Q78B4-42121 04 Outer shaft of the loaded wheel负载轮外轴 1
03 Q78B4-42131 03 Inner shaft of the loaded wheel 负载轮内轴 1
04 B8030-05008 00 Screw 螺钉M5X8 2 GB70-85
05 B8030-08020 00 Screw 螺钉M8X20 6 GB70-85
06 B8030-10030 00 Screw 螺钉M10X30 6 GB70-85
07 B6050-00068 00 Snap ring 挡圈68 1 GB893.1-86 17

08 B5512-00040 00 Washer 垫圈40 1 GB858-88
09 B4832-00040 00 Nut 螺母M40X1.5 1 GB812-88

1.16
10 Q78B4-42141 Shaft cushion
02 轴垫 1
Double row angular
11 Q78B4-42151 00 contact ball bearing 双列角接触球轴承 2
12 Q78B4-42161 D00 Front wheel 前轮电磁制动器 1
13 B8030-08030 00 Screw 螺钉M8X30 6 GB70-85 12
14 Q78B4-42171 00 Sleeve 轴套 6
15 Q78B4-42181 00 Bushing 衬套 6
16 Q78B4-42101 00 Hub 轮辋 1 9
8
17 Q78B4-42111 00 Type 胶轮 1 13 10 7
14
15 11
6
2
6
图5/FIG.5 电气系统/ELECTRIC SYSTEM
No
A Q6H02-40001 D01 Electric system 电气系统 1
见图7
01 Q6H02-40011 D01 Electric principium 电气系统原理图 1 See Fig.7
见图9
02 Q6H02-40201 D01 Controller 电控总成 1 See Fig.9
GB5783-86
03 B0330-08020 00 Bolt 螺栓M8x20 15
GB6170-86
04 B4130-00008 00 Nut 螺母M8 4
00 Washer,lock 垫圈8 14 GB93-87
05 B5050-00008
06 B5310-00008 00 Washer 垫圈8 14 GB97.1-85
07 Q78B2-43201 00 Controller VCM阀控制器 1

40
08 B1110-03008 00 Screw 螺钉M3X8 12 GB67-85
56
09 B5710-00003 00 Washer 垫圈3 12 GB848-85 55
38 71
10 A7E92-40901 00 Switchover DC-DC转换器 1 72
11 B1210-06010 00 Screw 螺钉M6X10 4 GB818-85 48 63 4344 41
42.45.46.47
12 B5710-00006 00 Washer 垫圈6 8 GB848-85 37
54
13 B5850-00008 00 Washer 垫圈8 8 GB859-87
75.76.77.78.79.80 28
14 A79S2-40111 01 Horn 喇叭DL124ED 1 29
30 5.6.22
19 31
15 A79S2-43701 00 Horn filter 喇叭滤波器 1 23.24.25.26.68
81 32 70
16 B1210-04012 00 Screw 螺钉M4X12 2 GB818-85 33 27
34 61
17 B5323-00004 00 Washer,lock 垫圈4 2 GB97.1-85
67
35
18 B5050-00004 00 Washer,lock 垫圈4 2 62
GB93-87 36 64
见图16 69 65
19 HRQ6H02402 D02 Battery ass’y 蓄电池组 1 See Fig.16
带漏液孔
14 80 16.17.18
3.5.6 15
- HRQ6H02403 D01 Battery ass’y 蓄电池组 1 不带漏液孔 53
见图13 52 11.12.13
20 Q7B02-41701 D00 Battery socket 电源插座(接蓄电池端) 1 See Fig.13
49 10
见图14
21 Q78B2-40601 D03 Battery socket 电源插座(接车体端) 1 See Fig.14 50 7
51 8.9
22 Q78B2-42301 01 Transitional copper bar 过渡铜条 6 60
59
23 Q60H2-42041 D00 Connector 六极接线端子 1 58
57
24 B1010-05016 00 Screw 螺钉M5X16 2 GB65-85
1 2 3.4.5.6
25 B5323-00005 00 Washer 垫圈5 2 GB97.1-85
20.21.74
27 Q7B02-40401 D00 Lift motor 起升电机 1

28 Q78B2-41211 D00 Cable 电缆连接线 1
7
No
见图11 40
37 Q6H02-40501 D00 Wire harness,body 车身线束 1 See Fig.11
56
38 Q78B2-44101 D03 Headlight 前大灯 2 55
38 71
选配
39 D08LEDXZ D00 Caution light 旋转式警示灯 1 Option 72
标配
40 D08LEDSG D00 Caution light 闪光式警示灯 1 STD 48 63 4344 41
42.45.46.47
41 Q78B2-41401 00 Turn off switch,urgency 紧急断电开关 1 37
拇指开关 4 54
42 Q78B2-41301 D02 Thumb switch 75.76.77.78.79.80 28
43 Q78B2-40901 D00 Panel switch 面板开关（方向开关） 1 29
30 5.6.22
44 Q78B2-41001 D00 Panel switch 面板开关（喇叭开关） 1 19 31 23.24.25.26.68
81 32 70
45 B1010-05012 00 Screw 螺钉M5X12 2 GB65-85 33 27
34 61
46 B5310-00005 00 Washer 垫圈5 2 GB97.1-85
35 67
47 B5050-00005 00 Washer,lock 垫圈5 2 62
GB93-87 36 64
步进电机 1 69 65
48 Q6F32-40081 00 Walking motor 14 80 16.17.18
3.5.6 15
49 Q78B2-44201 D01 Security SW. 脚踏安全开关 1 53
52 11.12.13
50 Q78B2-41501 D00 Panel brake 踏板制动器 1
49 10
51 A63K2-40501 00 Panel accelerator 踏板加速器 1 50 7
51 8.9
52 Q74A2-42041 00 Key switch 钥匙开关 1 60
见图15
59
53 Q78B2-41101 D02 Panel switch 面板开关 1 See Fig.15 58
57
54 Q78B2-40801 D01 Meter GRAPHIC STANDARD仪表 1
1 2 3.4.5.6
55 Q78B2-44301 D02 Work lamp harness 工作灯线束 1
20.21.74
56 Q78B2-44401 D02 Wiring harness,overhead guard护顶架线束 1 选配警示灯
选用
57 D1252-1116 D00 Wire clip 线卡 10
58 D1252-1127 D00 Wire clip 线卡 3
8
No
59 H24C2-42131 00 Belt clip 固定可松开式锁式扎带 7
60 Z9260-48350 D00 Belt clip 捆扎带4.8X350 8
61 Q6H02-42401 D00 Solenoid transitional harness 电磁阀过渡线束 1
62 Q6F32-40331 D00 Potentiometer 转向接近开关 2
63 Q78B2-42501 D00 Panel switch 面板开关（制动开关） 1
64 C23A2-40021 D02 Approaching switch 接近开关 3
Mast upper and lower 门架上下缓冲线束 1
根据门架
65 HRQ78B2404 D00 buffering harness 高度选配
66 SY2985-BLK D00 Terminal pretection sleeve 接线柱护套 12

40
67 Q78B2-44001 D01 Cooling fan 散热风扇 4
Front wheel electromagetic 56
68 Q78B2-43801 D01 brake harness 前轮电磁制动器线束 2 55
38 71
配国产驱动
69 Q7B02-40701 D00 Traction motor 牵引电机 1 单元用 72
配国产驱动
70 Q78B2-43601 D01 Steering motor 转向电机 1 单元用 48 63 4344 41
42.45.46.47
71 D1252-1106 D00 Wire clip 线卡 8 37
00 Screw 螺钉M3x10 8 54
72 B1210-03010 GB818-85
75.76.77.78.79.80 28
73 B1210-06055 00 Screw 螺钉M6x55 4 GB818-85 29
30 5.6.22
74 G0U27-62201 00 Clip 管夹 2 19 31 23.24.25.26.68
81 32 70
75 Q78B2-42221 00 Support frame 支撑板 1 33 27
34 61
76 Q78B2-42211 00 Plate 引导板 1
35 67
77 B0330-088045 00 Bolt 螺栓M8x45 2 GB5783-86 62
36 64
螺栓M6x40 4 69 65
78 B0330-06040 00 Bolt GB5783-86 14 80 16.17.18
3.5.6 15
79 B0330-06016 00 Bolt 螺栓M6x16 2 GB5783-86 53
52 11.12.13
80 Q6F32-40141F D00 Back buzzer 倒车蜂鸣器组 1
49 10
81 C23A2-40021B D00 Approaching switch 接近开关 1 50 7
51 8.9
60
59
58
57
1 2 3.4.5.6
20.21.74
9
No
A Q78B2-40001 D03 Electric system 电气系统 1
见图8
01 Q78B2-40011 D03 Electric principium 电气系统原理图 1 See Fig.8
见图10
02 Q78B2-40201 D02 Controller 电控总成 1 See Fig.10
GB5783-86
03 B0330-08020 00 Bolt 螺栓M8x20 15
GB6170-86
04 B4130-00008 00 Nut 螺母M8 4
00 Washer,lock 垫圈8 14 GB93-87
05 B5050-00008
06 B5310-00008 00 Washer 垫圈8 14 GB97.1-85
07 Q78B2-43201 00 Controller VCM阀控制器 1

40
08 B1110-03008 00 Screw 螺钉M3X8 12 GB67-85
56
09 B5710-00003 00 Washer 垫圈3 12 GB848-85 55
38 71
10 A7E92-40901 00 Switchover DC-DC转换器 1 72
11 B1210-06010 00 Screw 螺钉M6X10 4 GB818-85 48 63 4344 41
42.45.46.47
12 B5710-00006 00 Washer 垫圈6 8 GB848-85 37
54
13 B5850-00008 00 Washer 垫圈8 8 GB859-87
28
14 A79S2-40111 01 Horn 喇叭DL124ED 1 29
30 5.6.22
19 31
15 A79S2-43701 00 Horn filter 喇叭滤波器 1 23.24.25.26.68
32 70
16 B1210-04012 00 Screw 螺钉M4X12 2 GB818-85 33 27
34 61
17 B5323-00004 00 Washer,lock 垫圈4 2 GB97.1-85
67
35
18 B5050-00004 00 Washer,lock 垫圈4 2 62
GB93-87 36 64
见图16 69 65
19 HRQ78B2402 D02 Battery ass’y 蓄电池组 1 See Fig.16
带漏液孔
14 80 16.17.18
3.5.6 15
- HRQ78B2403 D01 Battery ass’y 蓄电池组 1 不带漏液孔 53
见图13 52 11.12.13
20 Q78B2-40701 D03 Battery socket 电源插座(接蓄电池端) 1 See Fig.13
49 10
见图14
21 Q78B2-40601 D03 Battery socket 电源插座(接车体端) 1 See Fig.14 50 7
51 8.9
22 Q78B2-42301 01 Transitional copper bar 过渡铜条 6 60
59
23 Q60H2-42041 D00 Connector 六极接线端子 1 58
57
24 B1010-05016 00 Screw 螺钉M5X16 2 GB65-85
1 2 3.4.5.6
25 B5323-00005 00 Washer 垫圈5 2 GB97.1-85
20.21.73
27 Q78B2-40401 D02 Lift motor 起升电机 1

10
No
见图12 40
37 Q78B2-40501 D04 Wire harness,body 车身线束 1 See Fig.12
56
38 Q78B2-44101 D03 Headlight 前大灯 2 55
38 71
选配
39 D08LEDXZ D00 Caution light 旋转式警示灯 1 Option 72
标配
40 D08LEDSG D00 Caution light 闪光式警示灯 1 STD 48 63 4344 41
42.45.46.47
41 Q78B2-41401 00 Turn off switch,urgency 紧急断电开关 1 37
拇指开关 4 54
42 Q78B2-41301 D02 Thumb switch 28
43 Q78B2-40901 D00 Panel switch 面板开关（方向开关） 1 29
30 5.6.22
44 Q78B2-41001 D00 Panel switch 面板开关（喇叭开关） 1 19 31 23.24.25.26.68
32 70
45 B1010-05012 00 Screw 螺钉M5X12 2 GB65-85 33 27
34 61
46 B5310-00005 00 Washer 垫圈5 2 GB97.1-85
35 67
47 B5050-00005 00 Washer,lock 垫圈5 2 62
GB93-87 36 64
步进电机 1 69 65
48 Q6F32-40081 00 Walking motor 14 80 16.17.18
3.5.6 15
49 Q78B2-44201 D01 Security SW. 脚踏安全开关 1 53
52 11.12.13
50 Q78B2-41501 D00 Panel brake 踏板制动器 1
49 10
51 A63K2-40501 00 Panel accelerator 踏板加速器 1 50 7
51 8.9
52 Q74A2-42041 00 Key switch 钥匙开关 1 60
见图15
59
53 Q78B2-41101 D02 Panel switch 面板开关 1 See Fig.15 58
57
54 Q78B2-40801 D00 Meter GRAPHIC STANDARD仪表 1
1 2 3.4.5.6
55 Q78B2-44301 D02 Work lamp harness 工作灯线束 1
20.21.73
56 Q78B2-44401 D02 Wiring harness,overhead guard护顶架线束 1 选配警示灯
选用
57 D1252-1116 D00 Wire clip 线卡 10
58 D1252-1127 D00 Wire clip 线卡 3
11
No
59 H24C2-42131 00 Belt clip 固定可松开式锁式扎带 7
60 Z9260-48350 D00 Belt clip 捆扎带4.8X350 8
61 Q78B2-42401 D02 Solenoid transitional harness 电磁阀过渡线束 1
62 Q6F32-40331 D00 Potentiometer 转向接近开关 2
63 Q78B2-42501 D00 Panel switch 面板开关（制动开关） 1
64 C23A2-40021 D02 Approaching switch 接近开关 2
Mast upper and lower 根据门架
65 HRQ78B2404 D00 buffering harness 门架上下缓冲线束 1 高度选配
66 SY2985-BLK D00 Terminal pretection sleeve 接线柱护套 12

40
67 Q78B2-44001 D01 Cooling fan 散热风扇 4
Front wheel electromagetic 56
68 Q78B2-43801 D01 brake harness 前轮电磁制动器线束 2 55
38 71
配国产驱动
69 Q78B2-43501 D01 Traction motor 牵引电机 1 单元用 72
配国产驱动
70 Q78B2-43601 D01 Steering motor 转向电机 1 单元用 48 63 4344 41
42.45.46.47
71 D1252-1106 00 Wire clip 线卡 6 37
72 B1210-03010 GB818-85
28
73 B1210-06055 00 Screw 螺钉M6x55 4 GB818-85 29
30 5.6.22
19 31 23.24.25.26.68
32 70
33 27
34 61
35 67
62
36 64
69 65
14 80 16.17.18
3.5.6 15
53
52 11.12.13
49 10
50 7
51 8.9
60
59
58
57
1 2 3.4.5.6
20.21.73
12
图7/FIG.7 电气原理图/PRINCIPLE DIAGRAM
CQD16-GB2S
13
图8/FIG.8 电气原理图/PRINCIPLE DIAGRAM
CQD20-GB2S
F4 C0
10A
S2
2F 3F
S1
300A F60 35A
10A
12V_ 40W
3M1 4M1
option
1M1 2M1
14
图9/FIG.9 电控总成/CONTROLLER ASS'Y
No
A Q6H02-40201 D01 Controller ass'y 电控总成 1
01 Q78B2-40211 D00 Control floor 底板 1
02 QLB7.721.102 D00 Heat dissipating panel 散热板 1
03 ACE2 48V-350A-QT D00 Controller 牵引控制器 1
04 ACE2 48V-350A-QP D00 Controller 泵控制器 1
05 SW200-262 D00 Main contactor 主接触器 1
06 QLB7.721.201 D00 Bracket Sw200支架 1
07 QLB7.721.701 D00 Cooling fan ass’y 散热风扇总成 1
Wire connecting
08 QLB7.721.203 D00 terminal bracket 接线桩头支架 1
09 Q60H2-42041 D00 Terminal 六极接线端子 1
10 P90H2-40311 00 Fuse box 熔丝盒 1
11 QLB7.721.205 D00 Fuse bracket 熔丝盒支架 1
12 QLB7.721.204 D00 Bracket EPS支架 1
13 EPSAC048V-45A D00 Controller 转向控制器 1 10 11 8 9 12 7
14 D06SIBA50A D00 Fuse 熔断器50A 1
15
15 JD191412V-40A D00 Relay 继电器 2 19 1 2 3 4 6
5
13
16 B4123-00008 00 Nut 螺母M8 16 GB6170-86
18 B5310-00008 00
Washer 垫圈8 16 GB97.1-85
产品标贴
17 16 18 14
15
图10/FIG.10 电控总成/CONTROLLER ASS'Y
No
A Q78B2-40201 D02 Controller ass'y 电控总成 1
01 Q78B2-40211 D00 Control floor 底板 1
02 QLB7.721.102 D00 Heat dissipating panel 散热板 1
03 ACE2 48V-450A-QT D00 Controller 牵引控制器 1
04 ACE2 48V-450A-QP D00 Controller 泵控制器 1
05 SW200-262 D00 Main contactor 主接触器 1
06 QLB7.721.201 D00 Bracket Sw200支架 1
07 QLB7.721.701 D00 Cooling fan ass’y 散热风扇总成 1
08 QLB7.721.203 D00 Wire connecting 接线桩头支架 1
terminal bracket
09 Q60H2-42041 D00 Terminal 六极接线端子 1
10 P90H2-40311 00 Fuse box 熔丝盒 1
11 QLB7.721.205 D00 Fuse bracket 熔丝盒支架 1
10 11 8 9 12 7
12 QLB7.721.204 D00 Bracket EPS支架 1
13 EPSAC048V-45A D00 Controller 转向控制器 1
14 D06SIBA50A D00 Fuse 熔断器50A 1 19 1 2 3 5 4 6 15 13
15 JD191412V-40A D00 Relay 继电器 1
16 B4123-00008 00 Nut 螺母M8 16 GB6170-86
18 B5310-00008 00
Washer 垫圈8 16 GB97.1-85
产品标贴
17 16 18 14
16
图11/FIG.11 JSS-6-20
车身线束/WIRE HARNESS,BODY
CQD16-GB2S
(1A1-1A23)
(3A1-3A35) ZS-23-20
(3B1-3B23) ZS-35-20 接牵引控制器
ZS-23-20 接VCM A口接主接触器触点电源入接主接触器触点电源出
接VCM B口 JSS-6-20 TVR2-10 TVR2-10
接前倾/后倾拇指开关
JSS-6-20
接前移/后移拇指开关
JSS-6-20 DJ7013-6.3-20
接侧移拇指开关接主接触器线包
接电控总成B-端子
TVR2-10
JSS-6-20
方向开关接起升/下降拇指开关
MS-8-20
接风扇继电器
JS-6-20
8SQS 570 002接线片夹接EPS控制器
8SQS 570 000入孔插座
JS-4-20
JS-3-20
制动开关
JS-2-20
接DC-DC转换器接紧急断电开关
喇叭开关
6-176146-6
接熔丝盒
JS-8-20 JS-3-20
JS-2-10 JS-2-10 接熔丝盒接护顶架线束
防护堵头防护堵头 JS-6-20
JS-2-20 ZS-23-20
监控系统备用电源 JS-2-20 接起升控制器
CAN通讯接口
工作灯开关
(2A1-2A23)
接180/360转向模式切换开关
钥匙开关
JS-2-10
8SQS 570 002接线片夹

步进电机接脚踏安全开关
JSS-6-20 JS-2-20 接90度接近开关
接自动对中开关
接0度接近开关
接倒车蜂鸣器线组
MS-12-20 JS-4-10
JS-2-20
接喇叭滤波器
接自动对中开关
JS-2-20
工作灯线束
JS-2-10
防护堵头
接加速器
JS-6-20
MS-8-20 接电磁制动器
MS-4-20 JSS-2-20
MS-6-20 JS-2-20
接制动踏板 JS-2-20 接风扇
接GRAPHIC SMART仪表
JS-6-20 接风扇
接前轮制动器
接风扇
JS-2-10 JSS-4-20
接牵引电机
JS-2-20
JSS-4-20
接风扇
JSS-2-20
JSS-2-20
接起升电机
接电磁阀线束
接转向电机
JS-2-20
接前轮制动器
JS-2-10
JSS-4-20
JSS-2-20
JS-8-20
JS-8-10
17
图12/FIG.12 车身线束/WIRE HARNESS,BODY
CQD20-GB2S
(1A1-1A23)
ZS-23-20
(3A1-3A35)
(3B1-3B23) 接牵引控制器
ZS-35-20
ZS-23-20 接主接触器触点电源入
接VCM A口 JSS-6-20 接主接触器触点电源出
TVR2-10
接VCM B口接前倾/后倾拇指开关 TVR2-10
JSS-6-20
接前移/后移拇指开关
JS-4-20
JSS-6-20 DJ7013-6.3-20
接侧移拇指开关接主接触器线包
接电控总成B-端子
TVR2-8
JSS-6-20
方向开关
接起升/下降拇指开关
MS-8-20
接风扇继电器
8SQS 570 002接线片夹

接EPS控制器
MS-14-20
JS-3-10
制动开关
JS-2-20
接DC-DC转换器接紧急断电开关
喇叭开关
6-176146-6
接熔丝盒
JS-6-20 JS-3-20
JS-2-10 接熔丝盒接护顶架线束
JS-2-10
防护堵头
防护堵头 JS-8-20
JS-2-20 ZS-23-20
监控系统备用电源 JS-2-20 接起升控制器
CAN通讯接口
工作灯开关
（2A1-2A23）
180/360转向模式切换开关
钥匙开关
JS-2-10
8SQS 570 002
8SQS 570 000
接脚踏安全开关
步进电机 JS-3-20
JS-2-20 JS-3-20 接90度接近开关
JSS-6-20 自动对中开关
接0度接近开关
接倒车蜂鸣器线组
MS-12-20 JS-2-20 JS-4-10
接喇叭滤波器
自动对中开关
JS-2-20
工作灯线束
JS-4-10
防护堵头
接加速器
JS-6-20
MS-8-20 接电磁制动器
MS-4-20 JSS-2-20
JS-2-20
MS-6-20 接制动踏板接风扇
JS-2-20 JS-2-20
接GRAPHIC SMART仪表
接风扇
接前轮制动器接风扇
JS-2-10 JSS-4-20
接牵引电机 JS-2-20
接风扇
JSS-4-20
JSS-2-20
JSS-2-20
接起升电机
接转向电机
接前轮制动器
JS-2-10
JSS-4-20
JSS-2-20
JS-8-20
接电磁阀线束
JS-8-10
18
图13/FIG.13 电源插座(接蓄电池端)/BATTERY SOCKET
No CQD20-GB2S
A Q7B02-41701 D00 Battery socket 电源插座(接蓄电池端) 1 CQD16-GB2S
- Q78B2-40701 D03 Battery socket 电源插座(接蓄电池端) 1 CQD20-GB2S
01 D10-FD160F-50 D00 2-Wire composite socket 两芯接插件 1

02 D10F51200 D00 Cable 电缆线50mm² 2
03 D10-FB02025 D00 Shield 软连接蓄电池电极防护罩 2
3
1
48V 连接蓄电池
B 插件厚度 2
19
图14/FIG.14 电源插座(接车体端)/BATTERY SOCKET
No CQD20-GB2S
A Q78B2-40601 D03 Battery socket 电源插座(接车体端) 1
01 D11-CT35-8 D00 Connector 接线端子35-8 2
02 D12-16040B D00 Plastic pipe 热缩套管φ16X40 1
03 DCYJ-125-35 D00 Cable 电缆线35mm2 2
04 B1010-06040 00 Screw 螺钉M6x40 2 GB65-85
06 B5310-00006 00 Washer 垫圈6 2 GB97.1-85
07 D11-FD160M-35 D00 2-Wire composite socket 两芯接插件 1

08 D12-16040R D00 Plastic pipe 热缩套管φ16X40 1 4.5.6 7
1 2 3
接公共负
接公共正
8
B1
插件厚度
20
图15/FIG.15 面板开关/PANEL SWITCH
No CQD20-GB2S
A Q78B2-41101 D02 Panel switch 面板开关 1
01 8SQS084005 D00 Single frames 侧边单框架 2
02 8SQS084006 D00 Middle single frame 中间单框架 4
03 JK937-007-4.30 D00 Switch 自动对中开关 2
04 JK937-019-3.25 D00 Switch 工作灯开关 1
05 8SQS311000 D00 Panel cover 面板盖板 1
06 JK937-019-X D00 Switch 180/360转向模式切换开关 1
1 2
3 3 4 6 5
21
图16/FIG.16 蓄电池组/BATTERY ASS'Y
序号图号版本零部件名称件数备注
Item CQD16-GB2S
Part No Edition Description Q'ty Remark CQD20-GB2S
No
A HRQ78B2402 D02 Battery ass'y 蓄电池组(带漏液孔) 1
- HRQ78B2403 D01 Battery ass'y 蓄电池组(无漏液孔) 1
01 4PZS560H D00 Battery 单体198X83X715 24
02 Q78B2-40311 00 Tank 蓄电池箱体 1
03 Q7B02-41701 D00 Battery socket 电源插座(接蓄电池端) 1 CQD16-GB2S
- Q78B2-40701 D01 Battery socket 电源插座(接蓄电池端) 1 CQD20-GB2S
04 ZDBSZZ-48V D00 Afford water unit 自动补水装置 1

05 A73X2-42051 D00 Battery bolt 漏液孔螺栓 2 无漏液孔
06 MFQ20 00 Seal ring 密封圈 2 无漏液孔
07 LDJ D00 Neoprene 氯丁胶 2 无漏液孔
5.6.7
4
22
图17/FIG.17 转向系统总成/STEERING SYSTEM ASS'Y
No CQD20-GB2S
A Q78B4-10001 01 Steering system ass'y 转向系统总成 1
01 Q78B4-10601 00 Steering fixed seat 转向固定座 1
02 Q78B4-10701 00 Steering adjustable frame 转向活动架 1
03 Q6F32-40081 00 Stepping motor 步进电机 1
04 Q78B4-13141 D00 Coupling 弹性联轴器 1
05 Q62G4-12011 01 Link 连接轴 1 16
06 Z-6205-2RS 00 Bearing 轴承6205-2RS 2 GB/T276-94
17
07 B6050-00052 00 Snap ring 挡圈52 1 GB893.1-86
15
08 Q78B4-16171 00 Wearing 摩擦环 1 14
09 Q64H4-12141 D00 Spacer 隔套 1 13
10 Q72A4-12041 D00 Spring 弹簧 1 10
11 Z4011-04012 00 Key 键4X12 1 GB1096-79
8
12 Z4011-08025 00 Key 键8X25 1 GB1096-79
13 Q70B4-12071 00 Washer 垫圈 1 7
14 B4130-00020 00 Nut 螺母M20 1 GB6170-86 6

15 B5310-00008 00 Washer 垫圈8 4 GB97.1-85 9
16 Q70B4-10221 02 Handle wheel 方向盘 1 6
17 B4130-00008 00 Nut 螺母M8 1 GB6170-86 11
18 Q78B4-16191 00 Fixed shasft 固定轴 2 12 5
19 Q78B4-10801 00 Pin shaft 销轴 1 25
1
20 A61Q4-12101 01 Friction rubber mat 摩擦胶垫 1 23
18 24 4
28 28 27
Tighten adjustable lever 紧固可调手柄 1 27 22 19
21 Q78B4-12111 00
34
22 B5710-00010 00 Washer 垫圈10 3 GB848-85 32
15 2
20 22
23 B5310-00006 00 Washer 垫圈6 1 GB97.1-85 26
33
24 B5050-00006 00 Washer,lock 垫圈6 1 GB93-87 30 31
21 29 3
25 B0330-06012 00 Bolt 螺栓M6X12 1 GB5783-86
26 B5210-00010 00 Washer 垫圈10 1 GB96-85
27 B8112-05010 00 Screw 螺钉M5X10 3 GB/T2672-2004
28 B5710-00005 00 Washer 垫圈5 3 GB848-85
29 B1110-04012 00 Screw 螺钉M4X12 4 GB67-85

23
图17/FIG.17 转向系统总成/STEERING SYSTEM ASS'Y
No CQD20-GB2S
31 Q78B4-12101 01 Steering housing 转向罩壳 1

33 B0330-08020 00 Bolt 螺栓M8X20 3 GB5783-86
34 B4123-00008 00 Nut 螺母M8 3 GB6170-86
16
17
15
14
13
10
6
9
6
11
12 5
25
1
23
18 24 4
28 28 27
27 22 19
34
32
15 2
20 22
26
33
30 31
21 29 3
24
图18/FIG.18 车身系统/BODY SYSTEM
No
A Q6H06-10001 01 Body system 车身系统 1
01 Q6H06-10301 00 Support 支撑轮轴焊接 1
02 Q78B6-10251 00 Bracket 驱动单元支架 1
03 Q78B6-12111 03 Fender 挡泥板 1
Lift motor installation
04 Q7B06-10281 00 (Inc.22,23) 起升电机安装 1
05 Q6H06-12111 00 Plate 导轨垫板 2
07 Q78B6-15101 00 Clip 管夹 4 23
08 B8030-05008 00 Screw 螺钉M5x8 4 GB70-85 4 22

17
10 Q78B6-12081 00 Block 门架支座挡块 2
18 15
11 Q78B6-12601 00 Mat 防撞垫 2
17 14
12 B8030-08035 00 Screw 螺钉M8x35 4 GB70-85
13 B8030-08020 00 Screw 螺钉M8x20 12 GB70-85

19
5 21 2
15 B8030-16040 00 Screw 螺钉M16x40 8 GB70-85
13 20 16
16 B8030-08016 00 Screw 螺钉M8x16 4 GB70-85
12 3
11 6 16
18 B8030-12035 00 Screw 螺钉M12x35 4 GB70-85 10
8
19 Q78B6-13181 01 Fan plate 风扇安装板 1 9
7
21 B8030-06016 00 Screw 螺钉M6x16 2 GB70-85
23 B8030-08020 00 Screw 螺钉M8x20 4 GB70-85
25
图19/FIG.19 车身系统/BODY SYSTEM
No
A Q78B6-10001 02 Body system 车身系统 1
01 Q78B6-10501 02 Chassis 车架 1
02 Q78B6-12081 00 Block 门架支座挡块 2
03 Q78B6-12091 03 Plate 导轨垫板 2
04 B8030-08035 00 Screw 螺钉M8x35 4 GB70-85

24
06 Q78B6-10251 04 Bracket 驱动单元支架 1 17 25
07 B0330-10025 00 Bolt 螺栓M10x25 4 GB5783-86 14
15
08 Q78B6-10261 01 Cover 负载轮护罩总成 2
15 12
10 B8030-08016 00 Screw 螺钉M8x16 16 GB70-85
11 B8030-16050 00 Screw 螺钉M16x50 8 GB70-85

21
3 22 6 10
13 Q78B6-12601 00 Mat 防撞垫 2 10 23
14 B8030-12035 00 Screw 螺钉M12x35 4 GB70-85
4 16
13 5 10
16 Q78B6-12111 02 Fender 挡泥板 1 9
2
8 19
Lift motor installation
17 Q78B6-10281 01 (Inc.24,25) 起升电机安装 1 20
18
18 Q78B6-15101 00 Clip 管夹 4
19 B8030-05008 00 Screw 螺钉M5x8 4 GB70-85
21 Q78B6-13181 00 Fan plate 风扇安装板 1

22 B8030-06016 00 Screw 螺钉M6x16 2 GB70-85

1
24 B8030-08020 00 Screw 螺钉M8x20 4 GB70-85
26
图20/FIG.20 机罩、底板及座椅/HOOD，FLOOR BOARD & SEAT
No CQD20-GB2S
01 Q78B6-42301 03 Cabinet 仪表板 1
02 Q78B6-42511 00 Cover 踏板橡胶垫 1
03 Q78B6-42361 04 Plate 护板 1
04 Q78B6-40801 01 Support ass’y(lnc.31-32) 盖垫总成 1
4.31
05 Q78B6-42351 02 Baffle 挡板 1
Seat bonnet ass’y 座椅机罩总成 1
06 Q78B6-40201 02 (lnc.21-30) 32
20.36
07 B8030-05012 00 Screw 螺钉M5X12 8 GB70-85
35
08 B8030-05020 00 Screw 螺钉M5X20 8 GB70-85
16 8 16
33 8
16
09 Q78B6-41001 02 Pedal ass’y 踏板总成 1
10 Q78B6-40901 03 Step ass’y 台阶总成 1 8 34 13
7 7
11 B5310-00008 00 Washer 垫圈8 8 GB97.1-85 7 7
5 1
12 B8030-08020 00 Screw 螺钉M8X20 8 GB70-85
19
13 Q78B6-42311 03 Meter cover plate 仪表盖板 1
22
6.28
15 B8030-06020 00 Screw 螺钉M6X20 1 GB70-85
15 12 2
16 Q78B6-42441 00 Nut B型板簧螺母 8 QC/T608-201 14 9
02 Step mat 11
17 Q78B6-42491 台阶垫 1
18 B1210-06012 00 Screw 螺钉M6X12 2 GB818-85
19 Q78B6-42551 00 Mounting plate 组合开关安装板 1

20 Q78B6-40211 00 Coverplate ass’y(lnc.34-36) 盖板总成 1 18
29
21 B5050-00010 00 Washer,lock 垫圈10 1 GB93-87 17 23 21
12 27
22 B8030-08030 00 Screw 螺钉M8X30 4 GB70-85 11 30
10 25
23 Q78B6-40711 01 Mast hinge ass’y 门铰链总成 1
24 B0330-10050 00 Bolt 螺栓M10X50 1 GB5783-86 29 26
24 27
25 B4313-00010 00 Nut 螺母M10 1 GB6172-86 30
26 Q78B6-40301 01 Side plate supporting 侧板支撑架总成 1 29
frame ass’y
27 Q78B6-40601 02 Hinge mounting plate ass’y铰链安装板总成 2
28 Q78B6-42191 01 Seat cover 座椅罩体 1
29 B8030-10020 00 Screw 螺钉M10x20 4 GB70-85
30 B5310-00010 00 Washer 垫圈10 4 GB97.1-85

27
图20/FIG.20 机罩、底板及座椅/HOOD，FLOOR BOARD & SEAT
No CQD20-GB2S
31 Q78B6-42331 01 Support 盖垫 1
32 Q78B6-42341 01 Support 盖垫板 1
33 Q72A6-80002 D00 Seat 座椅MSG20 1
- Q60H6-80001F D00 Seat 座椅总成(带扶手) 1
4.31
34 Q78B6-42321 02 Coverplate 盖板 1
35 Q78B6-42531 00 Mounting plate 拇指开关安装板 1 32
20.36
36 Q78B6-42541 00 Cover beside 边罩 1
35
33 16 8 16 8
16
8 34 13
7 7
7 7
5 1
19
3
22
6.28
15 12 2
14 9
11
18
29
17 23 21
12 27
11 30
10 25
29 26
24 27
30
29
28
图21/FIG.21 外围板及锁系统安装/PERIPHERAL BOARD&LOCK SYSTEM INSTALLATION
No CQD20-GB2S
外围板及
A Q78B6-10601 02 Peripheral board and
lock system installation 锁系统安装 1
01 Q78B6-10241 07 Peripheral board ass'y 外围板总成 1
02 Q78B6-10361 00 Rubber 缓冲胶垫 4
03 B1310-08010 00 Screw 螺钉M8X10 4 GB819-85
04 Q78B6-12851 00 Spring 弹簧 1
05 Q78B6-13171 01 Lock peddal 锁踏板 1
06 Q78B6-12831 01 Sleeve 轴套 1
19
07 B0330-08020 00 Bolt 螺栓M8X20 1 GB5783-86
08 B0330-05016 00 Bolt 螺栓M5X16 1 GB5783-86

20 20
09 B4123-00005 00 Nut 螺母M5 2 GB6170-86
12 22 14
10 B0330-05025 00 Bolt 螺栓M5X25 1 GB5783-86 23
26 24 12 12
11 Q78B6-13191 01 Lock hole board 锁孔板 1 25 11
7
13 6
12 B8030-06020 00 Screw 螺钉M6X20 8 GB70-85
15 8
16 9
13 B4313-00006 00 Nut 螺母M6 2 GB6172-86
21
21 5 4
14 Q78B6-12401 01 Rear cover assembly board 后盖安装板 1
15 Q78B6-13201 00 Protecting cover 护盖 1 22 9 10
22
16 B8030-05008 00 Screw 螺钉M5X8 2 GB70-85
18 B0330-16035 00 Bolt 螺栓M16X35 6 GB5783-86

18
19 A73E6-70401 D00 Gas spring 气弹簧 1 J370-5G7Q 18
3 2
20 B4313-00008 00 Nut 螺母M8 3 GB6172-86 17
21 Q78B6-13211 00 Support 挡板支架 2 17
22 B0330-08055 00 Bolt 螺栓M8X55 1 GB5783-86
24 B5310-00006 00 Washer 垫圈6 4 GB97.1-85

1
25 B8030-05012 00 Screw 螺钉M5X12 2 GB70-85
26 B5310-00005 00 Washer 垫圈5 2 GB97.1-85
29
图22/FIG.22 液压系统/HYDRAULIC SYSTEM
No
A Q6H07-60001 D02 Hydraulic system 液压管路系统 1
01 Q78B7-60201A 00 Oil tank ass'y 液压油箱总成 1 See fig.24
02 Z4590-00045 00 Clip 双钢丝卡箍φ45 2

03 Q78B7-62141A 00 Hose 吸油胶管 1
Hydraulic pump 2
04 Q6H07-60201 00 installation ass’y(lnc.43-52)液压泵安装总成 1 3
05 Q6H07-60301 00 Hose H.P. 高压胶管总成 1
06 Q6H07-60601 00 Nipple 直角接头 2 1 38
07 Q6H07-60321 00 Hose H.P. 高压胶管总成 1
08 Q6H07-60331 00 Hose H.P. 高压胶管总成 1
37
09 Q78B7-62201A D00 Control valve installation plate 多路阀安装板 1 39 40
10 B8030-08016 00 Screw 螺钉M8X16 7 GB70-85 4.43
36
52 44 5
49 46
12 Q78B7-62251 00 Hinged bolt 铰接螺栓（G3/8） 4 33 48
34 32 45 51
13 Q78B7-61381 00 Washer 组合垫圈（G3/8） 12 35 47
14 Q78B7-30411A 00 Control valve 多路阀 1 29
24 28 41
15 Q6H07-60921 00 Hose H.P. 高压胶管总成 1
26 31
16 Q6H07-60931 00 Hose H.P. 高压胶管总成 1 25 42
17 Q6H07-60761 00 Hose H.P. 高压胶管总成 1
30
18 Q6H07-60771 00 Hose H.P. 高压胶管总成 1 23 27
19 Q6H07-62071 00 Hinged bolt 铰接螺栓（G3/8）长 2 22
至侧移
15 16
20 Q78B7-62241 01 Hinged bolt 铰接螺栓（G1/2） 3 19 至倾斜
6 8
至起升
20
21 Q78B7-61121 00 Washer 组合垫圈（G1/2） 6
21 12
22 Q6H07-60311 00 Hose H.P. 高压胶管总成 1 18 17
13 7
23 Q6H07-60381 00 Hose for returning oil 回油接管 1 14
10
24 B8030-06012 01 Screw 螺钉M6X12 4 GB70-85 11
25 B5310-00006 00 Washer,lock 垫圈6 4 GB97.1-85 9

26 B5050-00006 00 Washer 垫圈6 18 GB93-87
27 Q6H07-60501 01 Guide plate ass’y 导向板总成 1

28 Q6H07-62011 01 Clip 管卡 5
29 B8030-06030 00 Screw 螺钉M6X30 10 GB70-85
30
No
30 B4123-00006 00 Nut 螺母M6 4 GB6170-86
31 Q6H07-60401 01 Trsnsit plate 过渡板总成 1

32 Z7300-19180 00 Hose L.P. 低压胶管φ19x1800 1 JB/T8406-2008A
33 B8030-10025 00 Screw 螺钉M10X25 2 GB70-85

2
34 B5310-00010 00 Washer 垫圈10 2 GB97.1-85 3
36 Z4590-00028 00 Clip 双钢丝卡箍φ28 4 1 38

37 Q6H07-60801 00 Hose for returning oil 回油钢管总成 1
38 Q6H07-62121 00 Hose for returning oil 回油胶管 1
37
39 Q6H07-62111 00 Support 支架 1 39 40
40 B8030-06012 D00 Screw 螺钉M6X12 4 GB70-85 4.43
36
52 44 5
41 Q6H07-60391 00 Hose H.P. 高压胶管 1 4550 45
49 46
42 Q6H07-62131 D00 Jacket 尼龙护套 1 33 48
34 32 45 51
43 Q78B7-10401 00 Gear pump 齿轮泵 1 35 47
44 Z6053-02803 00 O-ring O型密封圈28X3.55 1 GB3452.1-92
29
24 28 41
26 31
46 B0530-10045 00 Bolt 螺栓M10X1.25X45 4 GB5786-86 25 42
47 B0330-10025 00 Blot 螺栓M10X25 2 G5783-86
30
48 B5310-00010 00 Washer 垫圈10 2 GB97.1-85
23 27
49 Z6053-03253 00 O-ring O型密封圈32.5X3.55 1 GB3452.1-92 22
至侧移
15 16
50 Q78B7-60261 00 Oil suction flange 吸油法兰 1 19 至倾斜
6 8
至起升
High pressure flange 20
51 Q6H07-60211 00 高压法兰 1
21 12
00 Bolt 螺栓M10X1.25X25 4 18 17
52 B0530-10025 GB5786-86 13 7
14
10
11
31
No
A Q78B7-60001A D04 Hydraulic system 液压管路系统 1
01 Q78B7-60201A 02 Oil tank ass'y 液压油箱总成 1 See fig.24
02 B8030-08016 00 Screw 螺钉M8X16 7 GB70-85
04 B5310-00008 00 Washer 垫圈8 2 GB97.1-85
05 Z4590-00045 00 Clip 双钢丝卡箍φ45 2 5

06 Q78B7-62141A 00 Hose L.P. 吸油胶管 1 32 6
Hydraulic pump 4
07 Q78B7-60251A 01 installation ass’y(lnc.35-44)液压泵安装总成 1 至倾斜至前移
至起升
08 Z7300-19245 D00 Hose L.P. 低压胶管φ19X2450 1 JB/T8406-2008A 26
09 Q78B7-60301 00 Hose H.P. 高压胶管 1 经济型用 30

32
1
29
- Q78B7-60511A 00 Hose H.P. 高压胶管 1 全比例用 28

9
27
10 Q78B7-62221A 00 Clip 管卡 8 25
24 至侧移 19 12
11 Q78B7-62221B 00 Clip 管卡 8 全比例多路阀
接管示意图
13
7.35
14
10 38 36 43
12 B8030-06035 00 Screw 螺钉M6X35 2 GB70-85 13
3742
41
37
44
12
10
37
14 B8030-06030 00 Screw 螺钉M6x30 8 GB70-85
13 8 11 39
10
17
15 B4123-00006 00 Nut 螺母M6 3 GB6170-86 13 9
33 16 11
16 Q78B7-60801 01 Guide plate ass’y 导向板总成 1
15
17 B8030-06012 00 Screw 螺钉M6X12 2 GB70-85
32 11
18 Q78B7-62201A 01 Control valve installation plate多路阀安装板 1 26 24
至侧移
25
19 Q78B7-30411A 01 Control valve 多路阀 1 经济型用
至倾斜 31 29
22 13
至起升
20 45
- Q78B7-30401A 00 Control valve 多路阀 1 全比例用
14
21
28 27
20 Q78B7-62241 01 Hinged bolt 铰接螺栓 3 23
21 Q78B7-61121 00 Washer 组合垫圈 6 19

2
22 Q78B7-62251 02 Hinged bolt 铰接螺栓 6 3
30
23 Q78B7-61381 00 Washer 组合垫圈 12 18

24 Q78B7-60371 01 Hose H.P. 高压胶管 1
25 Q78B7-60381A 01 Hose H.P. 高压胶管 1
26 Q78B7-60321A 00 Hose H.P. 高压胶管 1 经济型用
- Q78B7-60321B 00 Hose H.P. 高压胶管 1 全比例用

32
No
27 Q78B7-60581 01 Hose H.P. 高压胶管 1 经济型用
- Q78B7-60531A 00 Hose H.P. 高压胶管 1 全比例用
28 Q78B7-60541 01 Hose H.P. 高压胶管 1

29 Q78B7-60561 00 Hose H.P. 高压胶管 1 经济型用
- Q78B7-60571 00 Hose H.P. 高压胶管 1 全比例用
30 Q78B7-60551 00 Hose H.P. 高压胶管 1 5

31 Q78B7-61501 00 Nipple 直通接头 2 32 6
4
32 Q78B7-63011 00 Hose for returning oil 回油接管 1 经济型用至倾斜至前移
至起升
- Q78B7-63021 00 Hose for returning oil 回油接管 1 全比例用
26
33 Z4503-16025 00 Clip,hose 喉箍16-25 2 30

32
1
29
34 D1252-1108 D00 Wire clip 线卡 4 28

9
27
35 Q78B7-10401 00 Gear pump 齿轮泵 1 25
24 至侧移 19 12
36 Z6053-02803 00 O-ring O型密封圈28X3.55 1 GB3452.1-92
全比例多路阀
接管示意图
13
7.35
14
10 38 36 43
3742
41
37
44
12
10
38 B0530-10025 00 Bolt 螺栓M10X1.25X25 4 GB5786-86 40
37
39 B0330-10025 00 Blot 螺栓M10X25 2 13 8 11 39
GB5783-86
10
17
40 B5310-00010 00 Washer 垫圈10 2 GB97.1-85 13 9
33 16 11
41 Z6053-03253 00 O-ring O型密封圈32.5X3.55 1 GB3452.1-92
15
42 Q78B7-60261 00 Oil suction flange 吸油法兰 1 32 11
43 Q78B7-60271A 00 High pressure flange 高压法兰 1 26 24
至侧移
25
44 B0530-10045 00 Bolt 螺栓M10X1.25X45 4 GB5786-86
至倾斜 31 29
22 13
至起升
20 45
45 Q78B0-62211 00 Clip 管卡 2
21 14
28 27
23
19
2
3
30
18
33
图24/FIG.24 液压油箱总成/OIL TANK ASS'Y
No CQD20-GB2S
A Q78B7-60201A 02 Oil tank ass'y 液压油箱总成 1
Oil tank 液压油箱 1 10
01 Q78B7-60211A 02
02 Q78B7-60701 01 Tank cover ass’y 油箱盖板总成 1 16
03 H24C7-50201 02 Return oil filter 回油过滤器 1 11
04 Q78B7-62701 00 Cover gasket 油箱盖板垫 1 17 18
05 B0330-08016 00 Bolt 螺栓M8X16 8 GB5783-86 15 13
06 Z6701-00827 00 Washer 组合垫圈8 8 JB982-77 15
5 14
07 Z6700-03027 00 Washer 组合垫圈30 1 JB982-77 6
08 22197-52081 03 Drain plug 放油螺塞 1 12
09 G0176-10011 00 Megent 磁铁 1 2
10 23657-53051G D02 Oil filler Cap 加油盖 1

11 23657-50050A 00 Core 盖芯（白色） 1
12 K0U07-62041S 01 Magnet 油标尺 1
4
13 23452-20050G 00 Snap ring 弹簧卡圈 1
14 B3010-02016 00 Pin 销2X16 3 GB91-86
15 AE937-60721 01 Cap 挡油盖 2 3

16 23657-50060A 00 Air filtration chip 空气滤芯 1 1
17 23657-53061A 00 Rubber blanket 橡胶垫 1

18 23657-53071A 00 Copper-based filter 铜基滤芯 1
8
34
图25/FIG.25 门架管路系统/HYDRAULIC SYSTEM MAST
Item Part No Edition Description Q'ty Remark 70
No
见附表 66
A HRQ6H00601 D03 Hydraulic system,mast 门架管路系统 1 See op. Part
44 69 64
01 Q78B0-62111 00 Four way valve block 四通阀块 1 15 68 67 65 61
23
03 B8030-10025 00 Screw 螺钉M10x25 2 GB70-85
04 Q78B0-60431 00 Connector 铰接式组合接头 2

05 Q6H00-60491 01 Pipe ass’y L.H. 外钢管总成（左） 1 63
21
06 Q6H00-60501 01 Pipe ass’y L.H. 内钢管总成（左） 1 77 22
78 84
07 Q6H00-62091 Clip 15
01 管卡 2 83
72
08 B0330-06025 00 Bolt 螺栓M6x25 6 GB5783-86 23
74
10 Q78B0-60461 00 Pipe ass’y L.H. 钢管总成（左） 1 82
11 Q78B0-60471 02 Three way connector(Inc.55) 三通接头 1
18 71
12 Q78B0-60481 01 Straight connector(Inc.56) 直通接头 1 76 9 17
73 76
13 Q6H00-60451A 00 Down pipe ass’y(Inc.57) 钢管总成(下) 1
20
14 Q78A8-62021 01 Connector 卡板接头2 4 43
44 18
15 D7B38-72061 01 Nut 螺母 12 26
54
16 Q78A8-62041 00 Clip 管卡 AR 24
14 19
17 B8030-06030 Screw 25 9
00 螺钉M6x30 12 GB70-85
15 14
18 Z9701-0800015 D00 Hose H.P. 见附表
高压胶管Φ8IxL 4 17
See op. Part 15 8 9
19 Z9702-1300020 D00 Hose H.P. 见附表 79 16
高压胶管Φ13IIxL 1 See op. Part 33
20 Q78B0-62181 00 Clip 管夹 3 6
32 51 34
21 Q78B0-63131 00 Nipple 直通接头M22 1 9 53
31 52
22 Q78B0-63101 Nut 35 38 5
00 螺母M22x1.5 1 55 50 39
47 36 14
23 Q78A8-62011 01 Connector 卡板接头1 4 48 4 57 15
28 45 14
24 Z9702-1300020 D00 Hose H.P. 高压胶管Φ13IIxL 1 49 15
46 30
25 Q6H00-62101 00 Double-clip 双联管卡 1 58 27 32 1 4
26 B8030-06020 00 Screw 螺钉M6x20 3 GB70-85 13
27 Z9701-06021 D00 Hose H.P. 2929 59
高压胶管Φ6Ix215 1 12
28 Z9701-06032L07 D00 Hose H.P. 40 56
高压胶管Φ6Ix320 1
1055
29 Q78A8-62131 00 Nipple(Inc.58) 直角接头 2 11
35
No
66
30 Q6H00-60471 03 Front pipe ass’y 钢管总成(前) 1
44 69 64
31 Q78B0-60441 00 Pipe ass’y R.H. 钢管总成(右) 1 15 68 67 61
65
32 Q78B0-60701 02 Nipple(Inc.55) 直通接头 1 62 60
23
33 Q6H00-60521 01 Pipe ass’y R.H. 内钢管总成(右) 1
34 Q6H00-60511 01 Pipe ass’y R.H. 外钢管总成(右) 1
35 Q78B0-60851 00 Flow regulator valve 限速阀 1 63
21
36 KB0J7-61451 01 Nipple 直通接头 1 77 22
Pulley bracket ass’y 78 84
滑轮支架总成 1 83 15
37 Q6H00-60581 00 (Inc.71-84)
72
38 Q78B0-62591 01 Nipple 直通接头 1 23
39 B4413-00022 00 Nut 螺母M22x1.5 1 GB6173-86 81 7980

74
40 Q78B0-61281 00 Connector(Inc.59) 铰接接头 1 82
41 Q78B0-60731 Pulley installation

01 (Inc.66-70) 滑轮安装图 2
18
42 Q78B0-60721 00 Main pulley block ass’y 主滑轮组总成
(Inc.60-65) 1
71
76 9 17
73 76
见附表
43 Z9701-0800014DSZ D00 Hose H.P. 高压胶管Φ8IxL 1 See op. Part
见附表
20
44 Z9701-0800014DSZ D00 Hose H.P. 高压胶管Φ8IxL 2 See op. Part 43
44 18
45 Q78B7-61101 00 Pipe 倾斜钢管 1 26
54
46 Q78B7-61111 00 Pipe 倾斜钢管 1 24 19
14
25 9
47 Q78B7-61001 01 Balance valve 平衡阀 1 15 14
48 Q78B7-61021 00 Three-way connector 三通可调向接头 1 17
15 8 9
49 Q78B7-61501 00 Nipple 直通接头 4 79 16
33
50 B0230-06035 00 Bolt 螺栓M6x35 1 GB5782-86 6
32 51 34
51 Q6H00-60571 00 Double-nipple 双列直通 1 31 9 53
52 38 5
52 B0330-06016 00 Bolt 螺栓M6x16 4 GB5783-86 50 35
55 47 36 39
14
53 Q6H00-62241 00 Clip 管夹 1 48 4 57 15
28 45 14
见附表
54 Z9701-0800014DSZ D00 Hose H.P. 高压胶管Φ8IxL 1 See op. Part 49 15
46 30
55 Z6006-01782 00 O-ring 0型密封圈17.8x2.4 2 JIS B2401 58 27 32 1 4
56 Q78B0-62511 00 ED-seal ED弹性密封件22x1.5 1 13
00 O-ring 2929 59
57 Q78B0-62041 O型密封圈12x2 1 12
40 56
58 Q78A8-62151 00 ED-seal ED密封 2
1055
59 Z6700-02727 00 Washer 组合垫圈27 2 JS982-77 11
36
No
66
60 Q78B0-62121 00 Main oil pipe pulley 主油管滑轮 1
44 69 64
61 Q78B0-62151 01 Main sheave shaft 主滑轮轴 1 15 68 67 61
65
62 Q78B0-60501 01 Main pulley bracket 主滑轮支架 1 62 60
23
64 B8030-10025 00 Screw 螺钉M10x25 2 GB70-85

21
66 Q78B0-62241 01 Rubber hose pulley 胶管滑轮 1 77 22
78 84
Sheave shaft ass’y 滑轮轴总成 1 83 15
67 Q78B0-60561 03
72
68 B8030-10060 00 Screw 螺钉M10x60 1 23
GB70-85
69 B5050-00010 00 Washer,lock 垫圈10 1 81 7980

GB93-87 74
70 Q6H00-82021 00 Sleeve 隔套 1 82
71 Q6H00-60591 00 Pulley bracket 滑轮支架 1

18 71
72 Q78B0-62751 00 Double pulley 双联滑轮 2 76 9 17
73 76
73 Q78B0-62761 01 Small pulley 小滑轮 4
20
74 Q78B0-62791 01 Shaft sleeve 轴套 2 43
44 18
75 Q78B0-62771 00 Sheave shaft 滑轮轴 1 26
54
76 Q78B0-62781 00 Small sheave shaft 小滑轮轴 2 24 19
14
25 9
77 Q78B0-62811 00 Bolt 螺栓M10x120 2 15 14
78 Q78B0-62801 00 Pipe 钢管Φ14x1.8 2 17
15 8 9
79 B5050-00010 00 Washer,lock 垫圈10 2 79 16
GB93-87
33
80 B4123-00010 00 Nut 螺母M10 2 GB6170-86 6
32 51 34
31 9 53
52 38 5
55 47 36 39
14
83 B5050-00008 00 Washer,lock 垫圈8 3 GB93-87 48 4 57 15
28 45 14
84 B0330-08025 00 Bolt 螺栓M8x25 3 GB5783-86 49 15
46 30
58 27 32 1 4
13
2929 59
12
40 56
1055
11
37
门架管路系统选用件 CQD16-GB2S
MAST PIPING OPTIONAL PARTS 70
66
44 69 64
起升高度门架管路系统件21长度件22长度件27长度件47长度件48长度件61长度 15 68 67 61
LIFTING HYDRAULIC LENGTH LENGTH LENGTH LENGTH LENGTH LENGTH
65
HEIGHT SYSTEM 62 60
23
ZSM460 Q6H00-60201 1100 1180 1960 2650 2160 2410

480 Q6H00-60211 1160 1250 2030 2700 2220 2480 63
21
540 Q6H00-60221 1360 1450 2220 2900 2420 2680 77 22
78 84
2780 83 15
570 Q6H00-60231 1460 1550 2330 3000 2520
72
630 Q6H00-60241 1660 1750 2530 3200 2720 2980 23
1760 1850 2640 3450 2830 3220 81 7980

675 Q6H00-60251 74
700 Q6H00-60261 1840 1930 2720 3650 2910 3300 82
715 Q6H00-60271 1890 1980 2760 3700 2960 3350

18 71
750 Q6H00-60281 2010 2110 2890 3800 3050 3470 76 9 17
73 76
800 Q6H00-60291 2150 2200 3050 3950 3210 3620
20
850 Q6H00-60301 2340 2350 3220 4150 3380 3800 43
44 18
900 Q6H00-60311 2500 2530 3360 4300 3540 3970 26
54
950 Q6H00-60321 2670 2690 3550 4400 3710 4130 24 19
14
4300 25 9
1000 Q6H00-60331 2840 2860 3710 4600 3880 15 14
1050 Q6H00-60341 2950 3010 3860 4750 4030 4470 17
15 8 9
3050 3960 4850 4130 4570 79 16
1080 Q6H00-60351 3110 33
1100 Q6H00-60361 3100 3200 4050 4900 4200 4630 6
32 51 34
1150 Q6H00-60371 3240 3370 4260 5050 4370 4800 9 53
31 52
4960 35 38 5
1200 Q6H00-60381 3400 3520 4360 5150 4400 55 50 39
47 36 14
1250 Q6H00-60391 3500 3680 4420 5300 4500 5130 48 4 57 15
28 45 14
49 15
46 30
58 27 32 1 4
13
2929 59
12
40 56
1055
11
38
No 72
见附表 68
A HRQ78B0601 D12 Hydraulic system,mast 门架管路系统 1 See op. Part
50 71 66
01 Q78B0-62111 00 Four way valve block 四通阀块 1 70 69 67 63
02 B5050-00010 00 Washer,lock 垫圈10 2 GB93-87 29 64 62
03 B8030-10025 00 Screw 螺钉M10x25 2 GB70-85
04 Q78B0-60431 00 Connector 铰接式组合接头 2

53
05 Q78B0-60461 00 Pipe ass’y L.H. 钢管总成（左） 1 65 57
06 Q78B0-60471 00 Three way connector(Inc.60) 三通接头 1 79
80 88 85
07 Q78B0-60481 00 Straight connector(Inc.61) 直通接头 1 86 29
74 28
08 Q78B0-60711 01 Pipe ass’y 钢管总成 1
09 Q78B0-62211 03 Clip 管卡 AR 83 8182 26
76 24
10 B8030-06025 Screw 84 27
00 螺钉M6x25 10 GB70-85

21 73
12 B0330-06020 00 Bolt 螺栓M6x20 1 GB5783-86
78
87 75 77
13 Q78B0-62191 00 Clip 钢管管夹 1
14 B4313-00006 49
00 Nut 螺母M6 1 GB6172-86
50 21
15 Q78B0-63101 00 Nut 螺母M22x1.5 2 33
16 Q78B0-60651 01 Pipe ass’y L.H. 左钢管总成（2） 1 31
19
17 Q78B0-60641 Pipe ass’y L.H. 32
01 左钢管总成（1） 1 20 19
18 Q78B0-60611 02 Eight way connector ass’y 八通接头总成 1 22 10
20 11
19 Q78B0-62201 01 Straight connector 直通接头 8 9
35 18 52
20 Q78B0-62651 01 Nut 螺母 12 17
见附表 34 36
21 Z9701-0600012 D00 Hose H.P. 高压胶管Φ6IxL 4 See op. Part 41 30
40 15
22 Z9702-1300020 D00 Hose H.P. 见附表 53 56 16
高压胶管Φ13IIxL 1 See op. Part 60 54 51 15 19
23 B4413-00022 00 Nut 螺母M22x1.5 1 GB6173-86
47 4 20
38 58 14 19
24 Q78B0-62591 01 Straight connector 直通接头 1 13 20
42
59 39 12
25 Q78B0-62171 00 Fixed plate 油管固定板 1 32 1 4 8
89 37
26 B8030-08020 46
00 Screw 螺钉M8x20 4 GB70-85
46 55 61
27 B5050-00008 Washer,lock GB93-87 4848 90 7
00 垫圈8 4
28 Q78B0-60491 01 Rear pipe ass’y 钢管总成（后） 1 5 60
6
29 Q78B0-63111 01 Nipple 直通接头M14 4
39
No 72
68
30 Q78B0-60771 00 Eight way connector ass’y 八通接头总成I 1
见附表 50 71 66
31 Z9702-1300020 D00 Hose H.P. 高压胶管 13IIxL 1 See op. Part 70 69 63
67
32 Q78B0-62841 00 Double-clip 双联管卡 1 29 64 62
33 B8030-06020 00 Screw 螺钉M6x20 3 GB70-85
34 Q78B0-62361 01 Plate 支架板 1

53
35 Q78B0-60671 01 Pipe ass’y R.H. 右钢管总成（1） 1 65 57
36 Q78B0-60681 01 Pipe ass’y R.H. 右钢管总成（2） 1 79
80 88 85
37 Z9701-06021 D00 Hose H.P. 高压胶管Φ6Ix215 1 86 29
74 28
38 Z9701-06032L07 D00 Hose H.P. 高压胶管Φ6Ix320 1
39 Q78B0-61271 03 Front pipe ass’y 钢管总成（前） 1 83 8182 26
76 24
84 27
40 Q78B0-60441 00 Pipe ass’y R.H. 钢管总成（右） 1
41 Q78B0-60701 02 Straight connector(Inc.60) 直通接头 1 25 23
21 73
42 Q78B7-61501 00 Straight connector 直通接头 4 87 75 78
Main pulley block ass’y 77
43 Q78B0-60721 00 (Inc.62-67) 主滑轮组总成 1
49
44 Q78B0-60731 01 Pulley installation
(Inc.68-72) 滑轮安装图 2
50 21
45 Q78B0-60791 Pulley bracket
01 (Inc.73-88) ass’y 滑轮支架总成 1 33
46 Q78B0-63141 01 Hose H.P. 高压胶管 2 31
19
32
47 Q78B7-61021 00 Three-way 三通可调向接头 1 20 19
48 Q78B0-60661 01 Straight connector(Inc.89) 直角接头 2 用于侧移器安装 22 10
For side shifter 20 11
见附表 9
49 Z9701-0600012DSZ D00 Hose H.P. 高压胶管Φ6IxL 2 See op. Part 35 18 52
见附表
50 Z9701-0600012DSZ D00 Hose H.P. 高压胶管Φ6IxL 2 See op. Part 17
34 36
51 KB0J7-61451 00 Straight connector 直通接头 1 41 30
40 15
52 Q78B0-62181 00 Clip 管夹 3 53 56 16
60 54 51 15 19
53 Q78B0-60851 00 Flow regulator valve 限速阀 1 47 4 20
38 58 14 19
54 Q78B7-61001 01 Balance valve 平衡阀 1 42 13 20
59 39 12
55 Q78B0-61281 00 Connector(Inc.90) 铰接接头 1 32 1 4 8
89 37
46
56 Q78B0-63121 00 Nipple 直通接头M22(长) 1 46 61
4848 55 7
57 Q78B0-63131 00 Nipple 直通接头M22(短) 1 90
58 Q78B7-61101 00 Pipe 倾斜钢管 1 5 60
6
59 Q78B7-61111 00 Pipe 倾斜钢管 1
40
No 72
68
60 Z6006-01782 00 O-ring 0型密封圈17.8x2.4 2 JIS B2401
50 71 66
61 Q78B0-62511 00 ED-seal ED弹性密封件22x1.5 1 70 69 63
67
62 Q78B0-62121 00 Main oil pipe pulley 主油管滑轮 1 29 64 62
63 Q78B0-62151 01 Main sheave shaft 主滑轮轴 1
64 Q78B0-60501 01 Main pulley bracket 主滑轮支架 1
53
66 B8030-10025 00 Screw 螺钉M10x25 2 GB70-85 79
80 88 85
74 28
68 Q78B0-62241 01 Rubber hose pulley 胶管滑轮 1
69 Q78B0-60561 03 Sheave shaft ass’y 滑轮轴总成 1 83 8182 26
76 24
84 27
70 B8030-10060 00 Screw 螺钉M10x60 1 GB70-85

21 73
72 Q6H00-82021 00 Sleeve 隔套 1 87 75 78
77
73 Q78B0-60801 00 Pulley bracket 滑轮支架 1
49
74 Q78B0-62751 00 Double pulley 双联滑轮 2
50 21
75 Q78B0-62761 01 Small pulley 小滑轮 4 33
76 Q78B0-62791 01 Shaft sleeve 轴套 2 31
19
32
77 Q78B0-62771 00 Sheave shaft 滑轮轴 1 20 19
78 Q78B0-62781 00 Small sheave shaft 小滑轮轴 2 22 10
20 11
79 Q78B0-62811 00 Bolt 螺栓M10x120 2 GB5782-86 9
35 18 52
80 Q78B0-62801 00 Pipe 钢管Φ14x1.8 2 17
34 36
40 15
82 B4123-00010 00 Nut 螺母M10 2 GB6170-86 53 56 16
60 54 51 15 19
83 B6150-00015 00 Retainer ring 挡圈15 1 GB894.1-86 47 4 20
38 58 14 19
42 13 20
59 39 12
85 B0330-08025 00 Bolt 螺栓M8x25 3 GB5783-86 32 1 4 8
89 37
46
46 61
4848 55 7
87 B5310-00010 00 Washer 垫圈10 2 GB97.1-85 90
88 B5310-00016 00 Washer 垫圈16 1 GB97.1-85 5 60
6
89 Z6006-01082 00 O-ring 0型密封圈10.8x2.4 1 JIS B2401
41
No 72
68
90 Z6700-02727 00 Washer 组合垫圈27 1 JIS B2401
50 71 66
70 69 67 63
29 64 62
53
65 57
79
80 88 85
86 29
74 28
83 8182 26
76 24
84 27
25 23
21 73
87 75 78
77
49
50 21
33
19 31
32
20 19
22 10
20 11
9
35 18 52
17
34 36
41 30
40 15
53 56 16
60 54 51 15 19
47 4 20
38 58 14 19
42 13 20
59 39 12
32 1 4 8
89 37
46
46 55 61
4848 90 7
5 60
6
41
42
门架管路系统选用件 CQD20-GB2S
MAST PIPING OPTIONAL PARTS 72
68
50 71 66
起升高度门架管路系统件21长度件22长度件31长度件49长度件50长度 70 69 63
LIFTING HYDRAULIC LENGTH LENGTH LENGTH LENGTH LENGTH
67
HEIGHT SYSTEM 29 64 62
ZSM460 Q78B0-60201 1100 1060 1850 2000 1800

53
480 Q78B0-60211 1160 1130 1920 2060 1860 65 57
540 Q78B0-60221 1360 1330 2120 2260 2060 79
80 88 85
570 Q78B0-60231 1450 1430 2220 2360 2160 86 29
74 28
630 Q78B0-60241 1660 1630 2420 2550 2360
1760 1730 2530 2810 2470 83 8182 26
675 Q78B0-60251 76 24
84 27
700 Q78B0-60261 1840 1820 2610 2900 2550
715 Q78B0-60271 1890 1860 2650 2950 2600 25 23
21 73
750 Q78B0-60281 2010 2000 2780 3070 2720 78
87 75 77
800 Q78B0-60291 2150 2080 2940 3200 2880
49
850 Q78B0-60301 2340 2250 3110 3370 3050
50 21
900 Q78B0-60311 2500 2420 3250 3530 3200 33
950 Q78B0-60321 2670 2570 3440 3580 3370 31
19
3550 32
1000 Q78B0-60331 2840 2740 3600 3750 20 19
2950 3750 3910 3710 22 10
1050 Q78B0-60341 2900 20 11
3050 3000 3850 4000 3810 9
1080 Q78B0-60351 35 18 52
1100 Q78B0-60361 3250 3080 3940 4050 3880 17
34 36
1150 Q78B0-60371 3400 3250 4100 4200 4050 41 30
40 15
1200 Q78B0-60381 3550 3400 4250 4300 4100 53 56 16
60 54 51 15 19
1250 Q78B0-60391 3650 3540 4310 4400 4200 47 4 20
38 58 14 19
42 13 20
59 39 12
32 1 4 8
89 37
46
46 55 61
4848 90 7
5 60
6
43
图27/FIG.27 门架/MAST
No
A Q78B0-90321 D02 Roller mounting 滚轮安装图(包含1-3) 1
(Inc.1-3)
01 Q78B0-70461 D02 Compound roller 复合滚轮 12
03 Q78B8-02001 01 Limit slipper 限位滑块 4
04 Q78B0-95001 00 Shim 圆形垫片0.5 8
05 Q78B0-95011 00 Shim 圆形垫片0.2 4
1
06 Q78B8-02011 02 Connecting plate 连接板 1
07 B0330-18045 00 Bolt 螺栓M18X45 4 GB5783-86
1 11
09 B0350-18055 00 Bolt 螺栓M18X55 4 GB5783-86

12
10 Q78B8-02031 00 Washer 垫圈18 4
11 HRQ6H00701 05 Outer mast 外门架总成 1 见选用表
See op.Parts
见选用表
13
12 HRQ6H00706 00 Middle mast 中门架总成 1 See op.Parts
13 HRQ6H00707 00 Inner mast 内门架总成 1 见选用表
See op.Parts
选用
14 Q78B8-02041 02 Shim 调整垫片0.5 4 Option
选用
15 Q78B8-02051 02 Shim 调整垫片1 4 Option
16 Q78B8-02061 00 Shim 调整垫片0.2 4 选用
Option
7
8 15 89
10
6 14 16
5
4
3
2
44
门架选用件表 MAST OPTIONAL PARTS
CQD16-GB2S
起升高度外门架总成中门架总成内门架总成

LIFTING OUTER MAST MIDDLE MAST INNER MAST
HEIGHT
HRQ6H00701 HRQ6H00706 HRQ6H00707

ZSM460 Q6H00-70201 Q6H00-70501 Q6H00-70801
480 Q6H00-70211 Q6H00-70511 Q6H00-70811
1
540 Q6H00-70221 Q6H00-70521 Q6H00-70821
570 Q6H00-70231 Q6H00-70531 Q6H00-70831
1 11
630 Q6H00-70241 Q6H00-70541 Q6H00-70841
675 Q6H00-70251 Q6H00-70551 Q6H00-70851 12
700 Q6H00-70261 Q6H00-70561 Q6H00-70861
715 Q6H00-70271 Q6H00-70571 Q6H00-70871
13
750 Q6H00-70281 Q6H00-70581 Q6H00-70881
800 Q6H00-70291 Q6H00-70591 Q6H00-70891
850 Q6H00-70301 Q6H00-70601 Q6H00-70901
900 Q6H00-70311 Q6H00-70611 Q6H00-70911
950 Q6H00-70321 Q6H00-70621 Q6H00-70921
1000 Q6H00-70331 Q6H00-70631 Q6H00-70931
1050 Q6H00-70341 Q6H00-70641 Q6H00-70941 7
8 15 89
10
1080 Q6H00-70351 Q6H00-70651 Q6H00-70951
1100 Q6H00-70361 Q6H00-70661 Q6H00-70961
6 14 16
1150 Q6H00-70371 Q6H00-70671 Q6H00-70971
1200 Q6H00-70381 Q6H00-70681 Q6H00-70981
1250 Q6H00-70391 Q6H00-70691 Q6H00-70991 5
4
3
2
45
No
A Q78B0-90321 D02 Roller mounting 滚轮安装图(包含1-3) 1
(Inc.1-3)
03 Q78B8-02001 01 Limit slipper 限位滑块 4
04 Q78B0-95001 00 Shim 圆形垫片0.5 8
05 Q78B0-95011 00 Shim 圆形垫片0.2 4
1
06 Q78B8-02011 02 Connecting plate 连接板 1
07 B0330-18045 00 Bolt 螺栓M18X45 4 GB5783-86
1 11
09 B0350-18055 00 Bolt 螺栓M18X55 4 GB5783-86

12
10 Q78B8-02031 00 Washer 垫圈18 4
11 HRQ78B0701 09 Outer mast 外门架总成 1 见选用表
See op.Parts
见选用表
13
12 HRQ78B0704 05 Middle mast 中门架总成 1 See op.Parts
13 HRQ78B0707 03 Inner mast 内门架总成 1 见选用表
See op.Parts
选用
14 Q78B8-02041 02 Shim 调整垫片0.5 4 Option
选用
15 Q78B8-02051 02 Shim 调整垫片1 4 Option
16 Q78B8-02061 00 Shim 调整垫片0.2 4 选用
Option
7
8 15 89
10
6 14 16
5
4
3
2
46
门架选用件表 MAST OPTIONAL PARTS
CQD20-GB2S
起升高度外门架总成中门架总成内门架总成

LIFTING OUTER MAST MIDDLE MAST INNER MAST
HEIGHT
HRQ78B0701 HRQ78B0704 HRQ78B0707

ZSM460 Q78B0-70201 Q78B0-70501 Q78B0-70801
480 Q78B0-70211 Q78B0-70511 Q78B0-70811
1
540 Q78B0-70221 Q78B0-70521 Q78B0-70821
570 Q78B0-70231 Q78B0-70531 Q78B0-70831
1 11
630 Q78B0-70241 Q78B0-70541 Q78B0-70841
675 Q78B0-70251 Q78B0-70551 Q78B0-70851 12
700 Q78B0-70261 Q78B0-70561 Q78B0-70861
715 Q78B0-70271 Q78B0-70571 Q78B0-70871
13
750 Q78B0-70281 Q78B0-70581 Q78B0-70881
800 Q78B0-70291 Q78B0-70591 Q78B0-70891
850 Q78B0-70301 Q78B0-70601 Q78B0-70901
900 Q78B0-70311 Q78B0-70611 Q78B0-70911
950 Q78B0-70321 Q78B0-70621 Q78B0-70921
1000 Q78B0-70331 Q78B0-70631 Q78B0-70931
1050 Q78B0-70341 Q78B0-70641 Q78B0-70941 7
8 15 89
10
1080 Q78B0-70351 Q78B0-70651 Q78B0-70951
1100 Q78B0-70361 Q78B0-70661 Q78B0-70961
6 14 16
1150 Q78B0-70371 Q78B0-70671 Q78B0-70971
1200 Q78B0-70381 Q78B0-70681 Q78B0-70981
1250 Q78B0-70391 Q78B0-70691 Q78B0-70991 5
4
3
2
47
图29/FIG.29 门架支座总成/MAST SUPPORT ASS’Y
No
A Q6H06-10241 00 Mast support ass’y 门架支座总成 1
01 Q6H06-10251 00 Roller welding 滚轮焊接 1
02 Q6H06-10291 00 Cover ass’y 盖板总成 1
Mast assemblubg
03 Q78B6-62021 01 half (below) 门架安装哈夫(下) 2
Mast assemblubg
04 Q78B6-62031 01 half (up) 门架安装哈夫(上) 2
05 B0230-12120 00 Bolt 螺栓M12X120 6 GB5782-86
06 Q6H06-10321 01 Slipper(L.H) 滑块(左) 1

07 B4313-00012 00 Nut 螺母M12 2 GB6172-86

8
09 Q6H06-10331 01 Slipper(R.H) 滑块(右) 1 12
2
10 B1310-08010 00 Screw 螺钉M8X10 4 GB819-85
5
4
11 Q78B6-10361 01 Rubber mat 缓冲胶垫 4 9
3
12 B5310-00012 00 Washer 垫圈12 4 GB97.1-85 78 1110 5
8 18 17
13 B3120-12035 00 Pin 销B12X35 2 GB119-86 13 16
12 15
14 4
14 Q78B6-62221 01 Shim 调整垫组 2 20
16 20
15 B5310-00006 00 Washer 垫圈6 10 GB97.1-85 3 15 16
6 18 15
13 14
5
17 B0330-06012 00 Bolt 螺栓M6X12 2 GB5783-86
18 Q78B6-62451 00 L shape plate 2 L形板2 2 78

19 Q78B6-62181 D00 Combined roller 组合滚轮 4
20 B0330-06016 00 Bolt 螺栓M6X16 8 GB5783-86
1
19
48
图30/FIG.30 门架支座总成/MAST SUPPORT ASS’Y
No
A Q78B6-60001 04 Mast support ass’y 门架支座总成 1
01 Q78B6-60601 00 Roller welding 滚轮焊接 1
02 Q78B6-60221 00 Cover ass’y 盖板总成 1
Mast assemblubg
03 Q78B6-62021 01 half (below) 门架安装哈夫(下) 2
Mast assemblubg
04 Q78B6-62031 01 half (up) 门架安装哈夫(上) 2
05 B0230-12120 00 Bolt 螺栓M12X120 6 GB5782-86
06 Q78B6-60231 00 Slipper(L.H) 滑块(左) 1

07 B4313-00012 00 Nut 螺母M12 2 GB6172-86

8
09 Q78B6-60241 00 Slipper(R.H) 滑块(右) 1 12
2
10 B1010-08012 00 Screw 螺钉M8X12 3 GB65-85
5
4
11 Q78B6-62171 02 Rubber mat 橡胶垫 1 9
3 5
12 B5310-00012 00 Washer 垫圈12 4 GB97.1-85 78 10
11 8 18 17
13 B3120-12035 00 Pin 销B12X35 2 GB119-86 13 16
12 15
14 4
14 Q78B6-62221 01 Shim 调整垫组 2 20
16 20
15 B5310-00006 00 Washer 垫圈6 8 GB97.1-85 3 15 16
6 18 15
13 14
5
17 B1110-06010 00 Screw 螺钉M6X10 2 GB67-85
18 Q78B6-62451 00 L shape plate 2 L形板2 2 21

78
19 Q78B6-62181 D00 Combined roller 组合滚轮 4
20 B0330-06016 00 Bolt 螺栓M6X16 6 GB5783-86
1
21 Q78B6-62421 00 Dead plate 线束固定板 1
19
49
图31/FIG.31 侧移器/SIDE-SHIFTER
No CQD20-GB2S
A Q78B0-90201 02 Side-shifter ass’y 侧移器总成 1
01 Q78B0-90211 04 Side shifter rear bracket 侧移器后架 1
02 Q78B0-90221 03 Tilting bracket ass’y(lnc.20-31) 倾斜支架总成 1
03 Q78B0-90241 03 Side shifter front bracket 侧移前架 1
04 Q78B0-90261 02 Pin shaft ass’y 销轴总成 2
05 Q78B0-90251 02 Oil cylinder axle pin 油缸销轴 1
06 B8030-08020 00 Screw 螺钉M8X20 1 GB70-85
13
07 Q78B0-92191 00 Support cap 支座盖 2 4
19
08 Q78B0-92611 00 Bushing 钢背轴承 2 18
14
09 Q78B0-92181 01 Stopper 限位板 1
15
14
11 B8030-12040 00 Screw 螺钉M12X40 4 GB70-85 15 18 19
22 7 4
12 B8030-12020 00 Screw 螺钉M12X20 3 GB70-85 28 21 13
2927 8
13 Q78B0-92241 01 Axle sleeve 轴套 2 2624
16
25 8
14 B8030-08025 00 Screw 螺钉M8X25 4 GB70-85 31
5 1
15 6
16 Q78B0-90271 D02 Tilt cylinder 倾斜油缸 1 See fig.36
2.20
17 Q78B0-60661 01 Elbow(lnc.32-35)直角接头(包含32-35) 2 12 2524
26
18 B8030-10025 00 Screw 螺钉M10X25 2 GB70-85 2729
28 22
35
30
34 31
20 Q78B0-90231 05 Tilting bracket 倾斜支架 1 33
12
21 Q78B0-92121 01 Upper sliding block 上滑块 1 9 17.32
10 23
11 12
22 Q78B0-92141 00 Piston rod,side-shifter 侧移活塞杆 2
23 Q78B0-92111 01 Lower sliding block 下滑块 1
24 Q78B0-92151 01 Side-shifter cap 侧移缸盖 2 3
25 Q78B0-92371 00 O-ring O型密封圈45.69X2.62 2
26 Q78B0-92361 00 U-ring seal U型密封圈40X48X8 2
27 Q78B0-92381 00 Dust ring 防尘圈40X48X5/7 2
28 B6050-00052 00 Snap ring 挡圈52 2 GB893.1-86
29 Q78B0-92351 00 Shim 调整垫片 2

50
图31/FIG.31 侧移器/SIDE-SHIFTER
No CQD20-GB2S
30 Z2500-00610 00 Oil cup 油杯M6 1 JB/T7940.1-1995
31 Q78B0-92151B 00 Catch 挡片40x48x3 2

32 Q78B0-62471 00 Elbow 直角接头体 2
33 A22A7-62041 00 Nut 螺母 2
34 A22A7-62031 00 Shim 垫片 2
35 Z6006-01082 00 O-ring O型密封圈10.8X2.4 2 JIS B2401
13
4
19
18
14
15
7
14
15 18 19
22 7 4
28 21 13
2927 8
2624
16
25 8
31
5 1
15 6
2.20
12 2524
26
2729
28 22
30 35
34 31
12 33
9 17.32
10 23
11 12
51
图32/FIG.32 货叉及挡货架/FORK&BACKREST
No CQD20-GB2S
01 HRD20B8101 D04 Fork 2-2.5T货叉 2
02 Q78B0-90311 03 Backrest 挡货架 1
03 B0330-12025 00 Bolt 螺栓M12x25 4 GB5783-86
04 B5050-00012 00 Washer 垫圈12 4 GB93-87
4
3
52
图32/FIG.32 货叉及挡货架/FORK&BACKREST
2-2.5t货叉选用件表FORK OPTIONAL PARTS CQD16-GB2S
CQD20-GB2S
货叉总成代号长度备注
PART NO. LENGTH REMARK
HRD20B8101 2t标准 STD

D20B8-10001G 920
-10011G 1070 2.5t标准 STD
-10021G 1220
-10031G 1370
-10041G 1520
-10051G 1670 2
-10061G 1820
-10071G 900
-10081G 1000
-10091G 1100
-10101G 1200
-10111G 1300
-10121G 1400 4
3
-10131G 1500
-10141G 1600
-10151G 1700
1
-10161G 1800
-10171G 1900
-10181G 2000
53
图33/FIG.33 前起升油缸安装/FRONT LIFT CYLINDER MOUNTING
No CQD20-GB2S
Front lift cylinder
A HRQ6H00805 D01 mounting 前起升油缸安装 1 CQD16-GB2S
- HRQ78B0805 D03 Front lift cylinder

mounting 前起升油缸安装 1 CQD20-GB2S
6
01 HRQ78B0806 D03 Front lift cylinder(lnc.14-29) 前起升油缸 1 见选用件表
(包含14-29) See op.parts 5
02 HRLH1646011-N D01 Chain ass’y(lnc.30-32) 链条总成 1 6
03 Q78B0-81481 04 Chain wheel seat 前缸链轮座 1
8 4
04 Q78B0-81561 D01 Chain wheel 链轮 1 12 3
05 Q78B0-83711 00 Chain wheel shaft 链轮轴 1
13
06 Q78B0-83291 00 Snap ring 链轮挡圈 2 2
07 Q78B0-83581 02 Support 前缸固定卡 1 32
29
08 B8330-08020 00 Screw 螺钉M8X20 2 GB79-85
28
09 B0330-10025 00 Bolt 螺栓M10X25 5 GB5783-86 30
27
10 B5210-00010 00 Washer 垫圈10 1 GB96-85 26 31
20 19
12 Q78B0-83701 00 Plate 卡板 1
25
13 B8030-10020 00 Screw 螺钉M10X20 1 GB70-85
14 LB4C-100 D00 Safety valve 安全阀G3/4" 1 24

11
22 9 7
15 GS1819V0 00 Ring SPCO型格莱圈80x66x6.3 1
23
16 22518-40121 00 Ring 支承环80x75x20 1
17 HRQ78B0807 D00 Cylinder body 缸体 1
1.18 17
18 HRQ78B0809A D00 Piston rod 柱塞体 1
19 Q78B0-83121A D00 Guide sleeve 导向套 1
20 B8032-05008 D00 Screw 内六角圆柱头螺钉M5X8 1
21 Q78B0-82141 00 Washer 垫片 1
14
22 Z6053-D7263 D00 O-ring O型密封圈72.62X3.53 1 10
15 11
23 GCX08OHW2-03 D00 Catch 挡片80X74.4X1.25 1 9
14
24 Z2114-06570 D00 Bushing 钢背轴承6570 1
25 C00211A D00 O-ring O型密封圈79.4X3.1 1
26 FU0810F0 D00 Sealing ring for shaft 轴用密封圈65X75X8 1
27 GCQ075JMD-06 D00 Catch 挡片75X65X3 1
28 Q78B0-83151 D00 Guide ring 导向环d65X70X9.7 1
54
No CQD20-GB2S
29 FQ0057C1 D00 Dust ring 防尘圈 1
30 LH2044-AC-D0-16 D00 Nut 球形螺母 2 6
31 GB6171-86 D00 Nut 螺母 2 5
32 GB91-86 D00 Pin 开口销 2 6
8 4
12 3
13
2
32
29
28
27 30
26 31
21
20 19
25
24
11
22 9 7
23
1.18 17
14
10
15 11
9
14
55
前起升油缸选用件 FRONT OPTION TABLE FOR LIFT CYLINDER
CQD16-GB2S
CQD20-GB2S
起升高度前起升油缸 6
IFTING FRONT LIFT CYL.
HEIGHT 5
6
ZSM460 HRQ78B0806
Q78B0-80891 8 4
480 Q78B0-80901 12 3
540 Q78B0-80911 13
570 Q78B0-80921 2
630 Q78B0-80931 32
29
675 Q78B0-80941
28
700 Q78B0-80951 30
27
715 Q78B0-80961 26 31
750 Q78B0-80971 21
20 19
800 Q78B0-80981
25
850 Q78B0-80991
24
900 Q78B0-81001 11
22 9 7
950 Q78B0-81011
23
1000 Q78B0-81021
1050 Q78B0-81031
1.18 17
1080 Q78B0-81041
1100 Q78B0-81051
1150 Q78B0-81061
1200 Q78B0-81071
14
1250 Q78B0-81081 10
15 11
9
14
56
图34/FIG.34 后起升油缸安装/REAR LIFT CYLINDER MOUNTING
No
Rear lift cylinder 后起升油缸安装图 1
A HRQ6H00801 D01 mounting
Rear lift cylinder 后起升油缸 2
01 HRQ78B0802 D03 (Inc.17-31) (包含17-31) 15
链条总成 2 14
02 HRLH1046011-N D01 Chain ass’y 7
13 11 4 11
03 Q6H00-82011 D00 Sheave 链轮 2
10
3 4 3 10 6
16
后固定卡总成 2 13 13
05 Q78B0-83611 02 Fixing clip 12 7
2
侧固定卡 2 2 31 5
06 Q78B0-83601 01 Fixing clip 6 31 30
垫板 2 5 12
07 DE778-42041 00 Base plate 30 13
29
29 16 14 15
08 B8330-08025 00 Screw 螺钉M8x25 2 GB79-85 19
19
09 B8330-08020 00 Screw 螺钉M8x20 2 GB79-85 26
26
10 HRQ78B0811 00 Shim 调整垫片 2 Q78B0-83571
11 HRQ78B0811 00 Shim 调整垫片 2 Q78B0-83561 27

27
12 DE778-42051 00 Shim 调整垫片 2 28
20 20
13 DE778-42061 00 Shim 调整垫片 4 24
24 9
15 B0230-10045 00 Bolt 螺栓M10x45 4 GB5782-86
16 DE778-42031 00 Cushion 减震块 2 25 25

17 Q78B0-81441 00 Cylinder seat ass’y 缸底总成 2
18 LB3C-63 00 Relief valve 安全阀G1/2 2
19 Q78B0-83021 00 Catch 挡片60x54x1.25 4
20 C31A7-62072 00 O-ring O型密封圈53.57x3.53 4
23 23
21 Q78B0-82961 00 Sleeve 缓冲套 2
22 22
22 HRDL930513A-02 00 Retainer ring 孔用钢丝挡圈 2 21 21
20
23 Q78B0-82921 00 Piston 柱塞 2 20
19
19
24 HRQ78B0803 00 Cylinder body 缸筒 2
25 HRQ78B0804 00 Piston rod 柱塞杆 2 17 18 17
26 Z2114-04530 00 Steel-backed bearing 钢背轴承 2

8 18
27 Q78B0-82951 00 Guide sleeve 导向套 2
28 Q/ZB223.1 D00 Plug 螺塞 6
29 D28B8-42611 00 Seal 轴用密封圈Φ45xΦ55x6 2
57
No
30 Q78B0-82991 00 Support ring 支承环Φ45xΦ50x9.7 2
31 4630600 00 Dust ring 839N型防尘圈45x53x5.8/8 2
15
14
7
13 11 4 11
10
3 4 3 10 6
16
13 13
12 2 7
2 31 5
6 31 30
5 12
30 29 13
29 16 14 15
19
19
26
26
27
27
28
20 20
24
24 9
25 25
23 23
22 22
21 21
20
20
19
19
17 18 17
8 18
58
后起升油缸选用件 OPTION TABLE FOR REAR LIFT CYLINDER
CQD16-GB2S
起升高度后起升油缸链条总成

LIFTING HEIGHT CHAIN,LEAF 15
REAR LIFT CYLINDER 14
7
13 11 4 11
10
3 4 3 10 6
4600 Q78B0 -80431 HRLH1046011 -117 16
13 13
4800 -80441 -121 12 7
2
2 31 5
5400 -80451 -135 6 31 30
-80461 5 12
5700 -141 30 13
29
29 16 14 15
6300 -80471 -153 19
19
6750 -80481 -159 26
26
7000 -80491 -165
7150 -80501 -167 27
27
7500 -80511 -175 28
20 20
8000 -80521 -185 24
8500 -80531 -195
24 9
9000 -80541 -207
9500 -80551 -217 25 25
10000 -80561 -227
10500 -80571 -237
10800 -80581 -243
11000 -80591 -249
23 23
11500 -80601 -259
22 22
12000 -80611 -269 21 21
20
12500 -80621 -279 20
19
19
17 18 17
8 18
59
No
Rear lift cylinder 6
A HRQ78B0801 D04 mounting 后起升油缸安装图 1 14
Rear lift cylinder 后起升油缸 2 13
01 HRQ78B0802 D03 (Inc.16-30) (包含16-30) 6
12
02 HRLH1046011-N D01 Chain ass’y 链条总成 2 14 11 4 11
链轮 2 13
03 Q78B0-81551 D02 Sheave 12 3 4 3 10
10
5 5
05 Q78B0-83661 00 Washer 后缸固定圈 2 2 31
31 2 30
06 B0230-12060 00 Bolt 螺栓M12x60 4 GB5782-86 7 30 29 7
07 B5050-00012 00 Washer,lock 垫圈12 4 GB93-87 15 29 28 15
28
08 B8330-08025 00 Screw 螺钉M8x25 2 GB79-85 18
18
09 B8330-08020 GB79-85
25
10 HRQ78B0811 00 Shim 调整垫片 2 Q78B0-83571
11 HRQ78B0811 00 Shim 调整垫片 2 Q78B0-83561 26

26
12 Q78B0-83671 00 Sleeve 隔套 4 27
19 19
调整垫片I 16 23
13 Q78B0-83681 00 Washer
14 Q78B0-83691 00 Washer 调整垫片II 16 9
23
15 B4123-00012 00 Nut 螺母M12 4 GB6170-86
24 24
16 Q78B0-81441 00 Cylinder seat ass’y 缸底总成 2
17 LB3C-40 00 Relief valve 安全阀G1/2 2
18 Q78B0-83021 00 Catch 挡片60x54x1.25 4
19 C31A7-62072 00 O-ring O型密封圈53.57x3.53 4
20 Q78B0-82961 00 Sleeve 缓冲套 2
22 22
21 HRDL930513A-02 00 Retainer ring 孔用钢丝挡圈 2 21 21 20
22 Q78B0-82921 00 Piston 柱塞 2 20
19
19
23 HRQ78B0803 00 Cylinder body 缸筒 2 18
18
24 HRQ78B0804 00 Piston rod 柱塞杆 2
16 17 16
25 Z2114-04530 00 Steel-backed bearing 钢背轴承 2
26 Q78B0-82951 00 Guide sleeve 导向套 2 8 17
27 Q/ZB223.1 D00 Plug 螺塞 6
28 D28B8-42611 00 Seal 轴用密封圈Φ45xΦ55x6 2
29 Q78B0-82991 00 Support ring 支承环Φ45xΦ50x9.6 2
60
No
6
30 4630600 00 Dust ring 839N型防尘圈45x53x5.8/8 216 14
31 Q78B0-83731 00 Shim 调整垫片0.2 13
6
12
14 11
13
11 4
12 10
3 4 3 10
5 5
2 31
31 2 30
7 30 7
29
15 29 28 15
28
18
18
25
25
26
26
27
19 19
23
23 9
24 24
22 22
21 21
20 20
19
19
18
18
16 17 16
8 17
61
后起升油缸选用件 OPTION TABLE FOR REAR LIFT CYLINDER
CQD20-GB2S
6
14
起升高度后起升油缸链条总成 13
6
LIFTING HEIGHT CHAIN,LEAF 12
REAR LIFT CYLINDER
14 11
13
11 4
12 10
3 4 3 10
4600 Q78B0 -80431 HRLH1046011 -117
5 5
4800 -80441 -121 2 31
31 2 30
5400 -80451 -135 7 30 7
29
5700 -80461 -141 15 29 28 15
28
6300 -80471 -153 18
18
6750 -80481 -159 25
25
7000 -80491 -165
7150 -80501 -167 26
26
7500 -80511 -175 27
19 19
-80521 23
8000 -185
8500 -80531 -195 9
23
9000 -80541 -207
24 24
9500 -80551 -217
10000 -80561 -227
10500 -80571 -237
10800 -80581 -243
11000 -80591 -249
22 22
11500 -80601 -259 21 21 20
12000 -80611 -269 20
19
19
12500 -80621 -279 18
18
16 17 16
8 17
62
图36/FIG.36 倾斜油缸/TILT CYLINDER
No CQD20-GB2S
A Q78B0-90271 D02 Tilt cylinder 倾斜油缸 1
01 Q78B0-90291 00 Cylinder body 缸体 1
02 Q78B0-90281 00 Piston rod ass'y 活塞杆总成 1
03 Q78B0-92351 00 Bushing 孔用支撑环 1
04 GS1818V0 D00 Blow-by sealing ring 格莱密封圈 1
05 Q78B0-92321 00 Cap 导向套 1
06 FR4006Q5029 D00 Bushing 轴用支撑环45X40X9.7 1
07 23918-52161 00 Sealing ring for shaft 轴用密封圈 1
08 C00650 D00 O-ring O型密封圈 1
09 Q78B0-92341 01 Catch 挡片 1
10 FQ0035D0 D00 Seal,dust 防尘圈 1
11 Z2123-02030 D00 Bearing 钢背轴承2030 1
1
3
4
6 11
7
10
8
63
图37/FIG.37 限速支架安装图/SPEED LIMIT BRACKET
No CQD20-GB2S
A Q78B0-50241 D01 Speed limit bracket 限速支架安装图 1
01 Q78B0-52101 00 Protective cover 防护罩 1
02 Q78B0-52111 00 Mounting plate down 下安装板 1
03 Q78B0-52231 01 Speed limit plate up 上限速板 1
04 B8030-06012 00 Bolt 螺栓M6x12 6 GB70-85
4
5
3
45 1
64
图38/FIG.38 高度认址安装图/HEIGHT PRE-SELECTOR
No CQD20-GB2S
Height pre-selector
A Q6H00-50231 D00 (Inc.1-9) 高度认址安装图 1 CQD16-GB2S
Height pre-selector 6
- Q78B0-50231 D01 (Inc.4-12) 高度认址安装图 1 CQD20-GB2S 7
GB97.1-85 11
01 B5310-00008 00 Washer 垫圈8 8 8
02 Q6H02-42021 00 Interaction plate 感应板 1 12
5 9
03 Q6H02-40021 01 Coder(Inc.13-24) 编码器安装 1
1 2
04 Q78B0-50271 00 下钢丝拉板 1
Steel wire pulling plate down 7
6
05 Q78B0-50261 00 Steel wire pulling plate up 上钢丝拉板 1 10
GB5783-86 19 20
06 B0330-08020 00 Bolt 螺栓M8x20 8 CQD16-GB2S
23
24
- 6 CQD20-GB2S 21
GB93-87
07 B5050-00008 00 Washer,lock 垫圈8 8 CQD16-GB2S 16 15 21
- 6 1714 24
CQD20-GB2S 2219
GB70-85
08 B8030-06016 00 Bolt 螺栓M6x16 2 CQD16-GB2S 13
18 23
- 6 CQD20-GB2S
GB93-87
09 B5050-00006 00 Washer,lock 垫圈6 2 CQD16-GB2S
- 6 CQD20-GB2S
10 Q78B0-52481 00 Wiring harness baffle 线束挡板 1

11 Q78B0-52211 00 Mounting plate up 上支撑板 1
12 Q78B0-52221 00 Interaction plate up 上感应板 1
13 Q6H02-40031 00 Bracket 编码器支架 1
14 Z-6206E 00 Bearings 轴承6206E 1 GB/T276-94
15 Q78B2-43311 00 Roller 轴 1
16 Q70B0-82091 D00 Pulley 电线滑轮 1 6
7
17 Q78B2-43219 00 Front coverplate 前盖 1 1
18 Q78B2-43220 00 Rear plate 后板 1
4
19 B0330-08016 00 Bolt 螺栓M8x16 2 GB5783-86
20 B5210-00008 00 Washer 垫圈8 1 GB96-85
22 Q78B2-43221 00 Shim 垫片 1
23 B1210-05010 00 Screw 螺钉M5x10 8 GB818-85

65
图39/FIG.39 前移油缸/REACH CYLINDER
No
A Q6H00-80601 00 Reach cylinder ass’y 前移油缸总成 1
01 Q6H00-80611 D00 Reach cylinder(lnc.5-23)前移油缸(包含5-23) 1
02 Q78B0-81501 00 Pin 前移缸销轴总成 2
04 B0330-10020 00 Bolt 螺栓M10X20 2 GB5783-86
05 Q78B0-83451 D00 Fixing bolt 固定螺栓 1

06 Q78B0-83461 00 Washer 垫片 1
07 Q78B0-83431 D00 Rear huffering sleeve 后缓冲套 1 4
08 Q78B0-83401 D00 Piston 活塞 1 3 13

09 5000810 00 780 combined seal 780型组合封50X34X18.4 1
2 14
10 Z6003-03003 00 O-ring O型密封圈30X3.1 1 19
18
11 Q78B0-83441 D00 Front huffering sleeve 前缓冲套 1 17
23 15
12 Q6H00-80611.1-00 00 Cylinder body 缸体 1 16 23
5
13 Q6H00-80611.2-00 00 Piston rod ass’y 活塞杆总成 1
22 76
8 22
14 Z6053-04473 D00 O-ring O型密封圈44.7X3.55 2 23
9 23
15 Q78B0-83531 00 Wearing 支撑环40X35X9.7 2 20
16 Q78B0-83391 D00 Cap 缸盖 1 10 21
17 23650-52851 D00 Sealing ring for shaft 轴用密封圈 2
18 23650-52861 D00 Catch 挡片45X35X3 1 11
19 DH35 D00 Seal 防尘圈 1 1.12
20 B1832-06006 D00 Fixing screw 紧定螺钉M6x6 1 GB/T78-2000
21 Z2500-01010 00 Oil cup 油杯 2

22 D20B8-50211 00 Knuckle bearing 关节轴承 2
23 B6052-00047 00 Check ring 孔用挡圈47 4 GB/T893.1-1986
66
图40/FIG.40 前移油缸/REACH CYLINDER
No
A Q78B0-81491 00 Reach cylinder ass’y 前移油缸总成 1
01 Q78B0-81511 D04 Reach cylinder(lnc.5-20)前移油缸(包含5-20) 1
02 Q78B0-81501 00 Pin 前移缸销轴总成 2
04 B0330-10020 00 Bolt 螺栓M10X20 2 GB5783-86
05 Q78B0-83451 D00 Fixing bolt 固定螺栓 1

06 Q78B0-83461 D00 Washer 垫片 1
07 Q78B0-83431 D00 Rear huffering sleeve 后缓冲套 1 4
08 Q78B0-83401 00 Piston 活塞 1 3 13
09 5000810 00 780 combined seal 780型组合封50X34X18.4 1
2 14
10 Z6053-02443 D00 O-ring O型密封圈24.4X3.1 1 19
18
11 Q78B0-83441 D00 Front huffering sleeve 前缓冲套 1 17
22 15
12 Q78B0-81521 00 Cylinder body 缸体 1 16 22
5
13 Q78B0-81531 D00 Piston rod ass’y 活塞杆总成 1
23 76
8 23
14 C00043A D00 O-ring O型密封圈44.7X3.5 2 22
9 22
15 Q78B0-83531 D00 Wearing 支撑环40X35X9.7 2 21
16 Q78B0-83391 D00 Cap 缸盖 1 10 20
17 23650-52851 00 Sealing ring U型密封圈35x45x6 1
18 23650-52861 00 Catch 挡片45X35X3 1 11
19 DH35 00 Seal 防尘圈 1 1.12
20 Z2500-01010 00 Oil cup 油杯 2
21 B1832-06006 00 Fixing screw 内六角紧定螺钉 1 GB/T78-2000
22 B6052-00047 00 Check ring 孔用挡圈47 4 GB/T893.1-1986
23 CE30ES 00 Knuckle bearing 关节轴承CE30ES 2
67
图41/FIG.41 护顶架总成/OVERHEAD GUARD ASS'Y
No CQD20-GB2S
A Q78B5-10001 03 Overhead guard ass'y 护顶架总成 1
01 Q78B5-10201 06 Overhead guard 护顶架 1
02 B8030-12055 00 Screw 螺钉M12x55 5 GB70-85
03 B8030-12040 00 Screw 螺钉M12x40 4 GB70-85

1
04 B4123-00012 00 Nut 螺母M12 9 GB6170-86
05 B5310-00012 00 Washer 垫圈12 9 GB97.1-85
06 B8030-05012 00 Screw 螺钉M5x12 3 GB70-85
08 B8030-08020 00 Screw 螺钉M8x20 3 GB70-85
09 Q78B5-12241 01 Plate 背板 1
6
2
5
7 9
4
3
8
5
7
4
68
图42/FIG.42 标牌(中文)/DECAL(CHINESE)
No CQD20-GB2S
A Q78B9-10001 D02 Decal 标牌（国内） 1 CQD20-GB2S
- Q6H09-10001 D00 Decal 标牌（国内） 1 CQD16-GB2S
01 6TY10-00-111 D03 Name plate 前移式叉车铭牌 1

02 B2180-04006 00 Rivet 铆钉4x6 8 GB827-86
03 6TY40-105-08 D00 Decal,model 型号标牌 2 CQD20-GB2S

11 12
- 6TY40-105-08A D00 Decal 吨位标牌 2 CQD16-GB2S
13 C向
04 6TY10-00-202 D01 Name plate 座式前移叉车门架 1
实际承载能力铭牌 10
05 6TY40-01-08 D00 Decal,safety 安全标志标牌 2 5
9
Decal,battery
06 6TY40-20-01 D01 operating notes蓄电池使用注意事项标牌 1
07 6TY40-30-01 D01 Decal,battery
protecting notes 保养电池注意事项标牌 1
3
08 6TY40-05-07 D00 Decal,adding hydraulic oil 加液压油标牌 1
09 6TY40-03-01 D00 Decal,operating 使用须知标牌 1 2.4
Decal,lubrication
10 6TY40-02-61 D01 system drawing 座式前移车润 1 17
滑系统图标牌 B向 8
11 6TY40-15-08 D00 Decal,notice thumb hand 注意伤手标牌 1
Decal,padlock
12 6TY40-14-06 D00 mast space 禁止进入门架后空间标牌 1
13 67Y40-00-398 D00 Decal,HELI "HELI”标牌 2
Lifting composite
14 6TY40-18-19 D01 indicator plate 起升复合指示标牌 1 15
15 6TY40-10-08 D00 Decal,sling 起吊标牌 4
16 6TY40-105-06 D00 Decal 车身标牌（左） 1 D向 7
14 A向
17 6TY40-105-07 D00 Decal 车身标牌（右） 1
1.2
16
69
图43/FIG.43 标牌(英文)/DECAL(ENGLISH)
No CQD20-GB2S
A Q6H09-10011 D00 Decal 标牌(英文） 1 CQD16-GB2S
- Q78B9-10011 D04 Decal 标牌(英文） 1 CQD20-GB2S
01 6TY10-00-114 D02 Name plate 前移式叉车铭牌 1

02 B2180-04006 00 Rivet 铆钉4x6 8 GB827-86
03 6TY40-105-08A D00 Decal 吨位标牌 2 CQD16-GB2S

11 12
- 6TY40-105-08 D00 Decal,model 型号标牌 2 CQD20-GB2S
13 C向
座式前移叉车门架
04 6TY10-00-203 D00 Name plate 实际承载能力铭牌 1 10
05 6TY40-01-09 D00 Decal,safety 安全标志标牌 2 5 9
Decal,battery
06 6TY40-20-02 D00 operating notes蓄电池使用注意事项标牌 1
Decal,battery
07 6TY40-30-02 D00 protecting notes 保养电池注意事项标牌 1
3
08 6TY40-05-08 D00 Decal,adding hydraulic oil 加液压油标牌 1
09 6TY40-03-02 D00 Decal,operating 使用须知标牌 1 2.4
10 6TY40-02-62
Decal,lubrication
D01 system drawing 座式前移车润 1 17
滑系统图标牌 B向 8
11 6TY40-15-09 D00 Decal,notice thumb hand 注意伤手标牌 1
Decal,padlock
12 6TY40-14-07 D00 mast space 禁止进入门架后空间标牌 1
13 67Y40-00-398 D00 Decal,HELI "HELI”标牌 2
14 6TY40-18-19 D01 Lifting composite
indicator plate 起升复合指示标牌 1 15
15 6TY40-10-08 D00 Decal,sling 起吊标牌 4
- 6TY40-10-09 D00 Decal,sling 起吊标牌 4 D向 7
14 18 A向
16 6TY40-105-06 D00 Decal 车身标牌（左） 1
17 6TY40-105-07 D00 Decal 车身标牌（右） 1
6
Decal,urgency
18 6TY40-104-17 D00 circuit breaker 紧急断电开关背景标牌 1 CQD20-GB2S
1.2
16
70
地址：安徽合肥经开区方兴大道668号
电话：0551 63689000
传真：0551 63689666
http://www.heliforklift.com
E-mail：heli @ helichina.com
邮编：230601
L365-2:2016

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G2系列 1.

图1 驱动系统总成 1 DRIVE SYSTEM (DOMESTIC) Fig.1

图2 驱动系统 4 DRIVE SYSTEM Fig.2

图3 支撑轮总成 5 SUPPORT WHEEL ASS’Y Fig.3

图4 支撑轮总成 6 SUPPORT WHEEL ASS’Y Fig.4

图5 电气系统 7 ELECTRIC SYSTEM Fig.5

图6 电气系统 10 ELECTRIC SYSTEM Fig.6

图22 液压管路系统 30 HYDRAULIC SYSTEM Fig.22

图23 液压管路系统 32 HYDRAULIC SYSTEM Fig.23

图24 液压油箱 34 OIL TANK ASS’Y Fig.24

图25 门架管路系统 35 HYDRAULIC SYSTEM MAST Fig.25

图26 门架管路系统 39 HYDRAULIC SYSTEM MAST Fig.26

图27 门架 44 MAST Fig.27

Support wheel ass'y 支撑轮总成 1

01 Q78B4-40311 00 Wheel 车轮(前轮制动) 1

06 B8030-10030 00 Screw 螺钉M10X30 6 GB70-85

07 B6050-00068 00 Snap ring 挡圈68 1 GB893.1-86

08 B5512-00040 00 Washer 垫圈40 1 GB858-88

10 Q78B4-42141 02 Shaft cushion 轴垫 1

required from the indexing contents and turn to the

required page, finding out the concerned drawing;

within the coarse solid line

08 B5512-00040 00 Washer 垫圈40 1 GB858-88

09 B4832-00040 00 Nut 螺母M40X1.5 1 GB812-88

contact ball bearing 双列角接触球轴承 2

This page code denotes this

Step3:According to these item numbers, find out details 2

forklift truck,the drawing number of parts or

When you replace parts or components,please 02 M2

apply the real goods made by our company (Spa-

re Parts Sub-company of Anhui HELI Co.,Ltd) to According to these item -

3 numbers, find out details -32

ensure the truck's guality. 7 of these parts or the system

from attached table. 平衡

We reserve modification right without notice 3t

Designations in the CATALOGUE

27 B6150-00030 00 Retainer ring 挡圈30 1 GB894.1-86 19

29 Q78B1-00631 01 Bearing seat 轴承座 1

31 B0330-12050 00 Bolt 螺栓M12x50 8 GB5783-86

32 B5050-00012 00 Washer,lock 垫圈12 14 GB93-87

33 B1310-04012 00 Screw 螺钉M4x12 3 GB819-85 40

44 Q70B1-02301 D00 Nut 锁紧螺母 1 43

45 Q78B1-00561 01 Driven gear 被动齿轮 1 54 37

61 Q78B1-00611 02 Steering gear 转向齿轮I 1

03 B8030-12055 00 Screw 螺钉M12x55 8 GB70-85

03 B5050-00006 00 Washer,lock 垫圈6 4 GB93-87

04 B8030-10020 00 Screw 螺钉M10X20 5 GB70-85

05 B6050-00068 00 Snap ring 挡圈68 1 GB893.1-86

06 B5512-00040 00 Washer 垫圈40 1 GB858-88

07 B4832-00040 00 Nut 螺母M40X1.5 1 GB812-88

08 Q78B4-42141 Shaft cushion

12 Q6H04-42051 00 Coverplate 盖板 1 2 1.15

05 B8030-08020 00 Screw 螺钉M8X20 6 GB70-85

06 B8030-10030 00 Screw 螺钉M10X30 6 GB70-85

07 B6050-00068 00 Snap ring 挡圈68 1 GB893.1-86 17

09 B4832-00040 00 Nut 螺母M40X1.5 1 GB812-88

07 Q78B2-43201 00 Controller VCM阀控制器 1

27 Q7B02-40401 D00 Lift motor 起升电机 1

66 SY2985-BLK D00 Terminal pretection sleeve 接线柱护套 12

07 Q78B2-43201 00 Controller VCM阀控制器 1

27 Q78B2-40401 D02 Lift motor 起升电机 1

66 SY2985-BLK D00 Terminal pretection sleeve 接线柱护套 12

17 B5050-00008 00 Washer,lock 垫圈8 16 GB93-87