D04 Buscoupler

FOR INTERNAL USE ONLY
PRE COMMISSIONING FORMATS FOR GAS INSULATED

SUBSTATIONS
DOC: D-3-01-09-01-01
Revision-1
POWER GRID CORPORATION OF INDIA LTD.

ASSET MANAGEMENT DEPARTMENT
4
INDEX
S. No. CONTENTS PAGE NO

1 PRE COMMISSIONING TEST ON EOT CRANE 6
2 PRE COMMISISONING TEST SHOCK RECORDERS 6
3 PRE COMMISSIONING CHECKS ON SF6 GAS 7
4 PRE COMMISSIONING CHECKS ON CIRCUIT BREAKERS 10
5 PRE COMMISSIONING CHECKS ON CURRENT TRANSFORMERS 19
6 PRE COMMISSIONING CHECKS ON POTENTIAL TRANSFORMERS 30
PRE COMMISSIONING FORMATS FOR ISOLATOR AND GROUNDING
7 36
SWITCH
8 PRE COMMISSIONING CHECKS ON GIS 66
5
PRE COMMISSIONING TEST - EOT CRANE & SHOCK RECORDER
I. EOT CRANE
Load Test to be conducted on EOT Crane as per IS 3177:1999 (Reaffirmed 2004) “Indian Standard:
Code of Practice for Electric Overhead Cranes and Gantry Cranes other than steel work cranes “
Note: Above test to be conducted before starting installation of GIS bays in GIS hall
*TPC Report Attached.
PRE COMMISSIONING TEST - SHOCK RECORDER
II. SHOCK RECORDER ANALYSIS
Shock Recorders are to be provided in all the critical compartments during transportation like Circuit
Breaker, Voltage Transformers etc. After receipt of compartments at site, shock recorder data needs to
be downloaded preferably at site in presence of POWERGRID representative and analysis of the data
needs to be submitted before start of erection activities. Incase of violation of limit for the shocks in
any of the three directions, internal inspection of the compartment needs to be carried out so as to
decided rectification measures based on the findings.
*All Found OK.
6
PRE COMMISSIONING CHECKS ON SF6 GAS
I. Quality Checks on SF6 Gas
Bay Details: D04 BUSCOUPLER Ambient Temperature: 28 ̊C
Reference Drawing Number:
Date Gas Moisture Dew point at Pressure ( KPa ) % Purity

Of Compartment Content at atmospheric
Measurement atmospheric pressure ( C
̊ )
pressure
(in ppmv)
R Y B R Y B R Y B R Y B
31-07-2018 B0 (R) 75.84 -44.5 711.6 99.7
31-07-2018 B0 (Y) 66.27 -45.6 711.8 99.3
31-07-2018 B0 (B) 66.5 -45.7 711.8 99.9
01-08-2018 B1 29.20 -52.0 676.3 100
01-08-2018 B2 72.0 -44.9 675.8 99.9
01-08-2018 B3 68.54 -45.0 676.3 99.9
01-08-2018 B4 75.61 -44.5 680.8 99.9
02-08-2018 B5 87.62 -43.3 678.1 98.9
02-08-2018 B8 56.62 -47.0 680.3 99.8
02-08-2018 B9 124.4 -40.2 680.2 99.9
02-08-2018 B10 58.43 -46.7 680.0 99.8
04-01-2019 B8-VT 53.76 -47.4 640.9 99.8
04-01-2019 B11-VT 53.82 -47.4 657.0 99.8
Kit Details
Make: MBW S.No:13-1016 Model: MBW 973-SF6 Calibration Validity date: 18-SEP-2018
Permissible limit: Moisture Content (200 ppmv), Dew point (- 36 deg C) & Purity (99 %)
Note:
a) Dew point of SF6 gas to be measured after at least 120 hours of gas filling
b) Gas pressure reading to be monitored and recorded by the executing agency after every two
weeks till energisation for identification of leakage in gas compartment if any and rectification.
c) Gas quality test to be done only by using testing kit which has the pump back facility so that
after measurement of gas quality, SF6 gas is not wasted and sent back to GIS compartment.
7
II. Checks on SF6 Density Monitor
Bay Details: D04 BAY BUSCOUPLER

Ambient Temperature: 20 ̊C
Density Monitor Details: Trafaq AG & 8726.20.2801.AK, 8736.20.2801.A8, 8736.20.2801.AC
(Make & type)
Gas Density Lockout/Trip Alarm Lockout/Trip Alarm Lockout/Trip Alarm

Compart Monitor Stage 3A Stage 3B (Stage 4)
-ment Sr.No: SF6 GAS BLOCKING – 1 SF6 GAS BLOCKING – 2 SF6 Zone Trip
Rated/ Factory Actual Rated/ Factory Actual Rated/ Factory Actual
Design test Value Design test Value Design test Value
Value value 20 ̊C Value value 20 ̊C Value value 20 ̊C
20 ̊C 19.5 ̊C 20 ̊C 19.5 ̊C 20 ̊C 19.5 ̊C
B0.2 (R) 647034-09 600 611 608.2 600 611 604.2 530 542 539.4
B0.2 (Y) 647034-014 600 609 607.0 600 610 604.2 530 541 540.6
B0.2 (B) 647034-004 600 609 600.4 600 609 600.1 530 538 532.0
8
III. SF6 Leakage test
Bay Details: D04 BUSCOUPLER
Initial filling Pressure after Pressure after

Gas
pressure (KPa) 24 hrs (KPa) 7 days (KPa)
Compartment Phase
B0 (R) R 711.6 700.7 700.7

B0 (Y) Y 711.8 700.5 700.5
B0 (B) B 711.8 699.7 699.7
B1 R,Y,B 676.3 676.9 676.9
B2 R,Y,B 675.8 678.2 678.2
B3 R,Y,B 676.3 683.5 683.5
B4 R,Y,B 680.8 684.8 684.8
B5 R,Y,B 678.1 670.2 670.2
B6 R,Y,B 680.3 676.6 676.6
B9 R,Y,B 680.2 676.6 676.6
B10 R,Y,B 680.0 678.5 678.5
B8-VT R,Y,B 640.9 678.4 678.4
B11-VT R,Y,B 657.0 679.2 679.2
PRE COMMISSIONING CHECKS ON CIRCUIT BREAKERS
9
I. General Details
DETAILS
Region: Sub-Station: 220/132/33kV NEW GIS , SABOUR
Bay Name: D04 BUSCOUPLER LOA No:BUSCOUPLER
Make: ABB CHINA Year of Manufacturer: 2017
Equipment Designation: D04 – Q0 Type: ELK -SP14
Sr. No: 501916739 – D04 – Q0 Rated Breaking Capacity (kA): 50 Ka
Rating: 3150 A Control Voltage (DC): 220 V
Operating Voltage: 245Kv Date of Erection:
Date of Receipt at Site: Date of Energisation:
II. Operating System:
Spring
Hydraulic
Hydro-Spring √
i. Hydraulic/Hydro-Spring System
a) Accumulator
R Ø YØ BØ
Make ABB
SD10104-
210005313986/02
SD10104-
210005313988/02
SD10104-
Serial number 210005313988/03
Type HMB-4.2
Year of
2017
manufacture
b) Pump details
10
Make Volt
Serial number Amperes
Type Hp/ Kw
Year of O/L setting
manufacturer (Thermal O/L)
Derails of relays/contactors used

Schematic drawing no______________________
Circuit Reference Make Type

Oil Pressure Switch ABB
Closing Lockout ABB
Auto Reclosing Lockout ABB
Operational Lockout ABB
Anti Pumping Contactor ABB
Pole Discrepancy Timer ABB
SF6 Alarm/Lockout ABB
11
a) Operation checks
Date of Hydraulic Oil filling _____________________
Type of Hydraulic Oil (make of oil/ complying standard) _____________________

Pressurising hydraulic system
Sl.No Description Factory Site Test Remark Record
Test Value Value Deficiencies, If
Any
1 Pre-filling pressure of N2 in
accumulator ( bar / deg. C)
2 Pump running time for charging 80 SEC

hydraulic system from initial pressure
to working pressure
3 Checking over-pressure relief valve OK

(open/close)
4 Hydraulic pressure drop for 12 hr
Breaker ON position Passing criteria:

less than 3% per 12
Breaker OFF position
Hrs
5 Oil pressure monitor
Pump on / off bar
Pump running time
6 Auto reclosing lockout (oil) Pressure

contact _____________ make/break
7 Closing lockout (oil) pressure Contact

__________make/break
8 Trip-1 lockout (oil) Pressure contact

__________ make/break
9 Trip-2 lockout (oil) Pressure contact
12
__________ make/break
Factory test report ref no: ________________________________
Oil pressure drop during operations and pump running time in seconds : -
Sl.N
Description Site Test Value
o
(i) Pressure before operation(Bar) 680 kPa
Pressure after closing operation(Bar) 680 kPa
Pump running time to normalise pressure (Sec) 80 SEC
(ii) Pressure before operation(Bar) 680 kPa
Pressure after opening operation(Bar) 680 kPa
Pump running time to normalise pressure (Sec) 80 SEC
(iii) Pressure before operation(Bar) 680 kPa
Pressure after close/open operation (Bar) 680 kPa
Pump running time to normalise pressure (Sec 80 SEC
(iv) Pressure before operation(Bar) 680 kPa
Pressure after open-close-open operation(Bar) 680 kPa
Pump running time to normalise pressure (Sec 80 SEC
Note: Pump MCB to be kept OFF in order to record drop in pressure after O/C/ CO
operation. Subsequently switch ON MCB to record normalisation time.
13
ii) Spring Operating System
a). Motor details

Make Volt
Sl no Amperes
Type Hp/kw
Setting (thermal
Year of Manufacture overload)
Current taken by motor for IR of spring charging

charging the spring ( amp) motor
b). Spring operating time
R- Ø Y- Ø B- Ø
Details Factor
Factory Site Factory Site y Site
Charging Time 78 SEC 79 SEC 81 SEC
Spring Charging Motor 120

Supervision Time 120 SEC 120 SEC SEC
c). Details of relays/contactors used : schematic drawing no
Circuit Typ
Reference Make e
Closing lockout ABB
Auto reclosing ABB

lockout
General lockout ABB
Anti pumping ABB

relay
Pole discrepancy ABB 14
timer
d). Charging of spring of Circuit Breaker manually - Not Possible
III. Trip/ Close Coil Resistance Measurement
COIL DETAILS MEASURED VALUE IN Ohm

R–Ø Y–Ø B–Ø
TRIP COIL – I 95.8 95.8 95.7
TRIP COIL – II 95.8 95.4 95.5
CLOSE COIL 95.7 96.0 95.5
MOTOR 9.5 9.5 9.7
IV. Circuitry and Operational Checks
Sl Operational Check
No Circuit Reference
Local Remote
A Tripping Through TC-I OK OK
B Tripping Through TC-II OK OK
C Closing Circuit OK OK
D Anti-hunting Feature OK OK
E Pole Discrepancy Feature OK OK
F Breaker Position Indication OK OK
G Heater In Switch Cubicle OK OK
H Heater In Control Cubicle OK OK
I Illum. In Switch Cubicle OK OK
J Illum. In Control Cubicle OK OK
15
V. Operating Time ( In mille-seconds )
Make of Kit & S.No: MEGGER TM1800 & 1400951
Date of Calibration: 04.04.2018
Close OCO
(Max Closing Trip Close Open
Tripping Coil
Phase (Ø) 150ms) Coil (OK/NOT OK)
Current
Current
Trip – I Trip - II Trip - I Trip – II Trip - I Trip - II Trip – I Trip - II
R-Ø main
51.0 2.3 15.3 15.2 2.3 2.4 23.1 23.1 OK OK
contact
R-Ø PIR
Y-Ø main
51.2 2.3 15.3 15.4 2.3 2.3 23.9 24.2 OK OK
contact
Y-Ø PIR
B-Ø main
50.3 2.3 15.2 15.3 2.3 2.3 23.6 23.0 OK OK
contact
B-Ø PIR
Auxiliary
56.850 29.150 29.200
contact a
Auxiliary
20.800 13.900 13.275
contact b
Permissible limits
Timing 765 KV 400 KV 220 KV 132 KV
Close 150 ms 150 ms 150 ms 150 ms
Open 25 ms 25 ms 35 ms 40 ms
Phase to Phase time difference – Closing 5.0 ms
Phase to Phase time difference - Opening 3.33 ms
16
VI. IR Value of Control Circuit(using 500 volt megger)
Make of Kit:
Date of Calibration:
Coil Details Unit Value
R – Ø TRIP COIL – I MΩ >1GΩ
R – Ø TRIP COIL – II MΩ >1GΩ
R – Ø CLOSE COIL MΩ >1GΩ
Y – Ø TRIP COIL – I MΩ >1GΩ
Y – Ø TRIP COIL – II MΩ >1GΩ
Y – Ø CLOSE COIL MΩ >1GΩ
B – Ø TRIP COIL – I MΩ >1GΩ
B – Ø TRIP COIL – II MΩ >1GΩ
B – Ø CLOSE COIL MΩ >1GΩ
Permissible limit (Minimum): 50 MΩ
CAUTION: Isolate necessary dc for trip coil I and trip coil II, closing coil before meggaring.
VII. Breaker Operation Counter Reading
Counter Put √
Type Mark
ELECTRICA
L √
MECHANIC
AL (Reading to be recorded before
energisation)
Reading Date
Sl. No Phase
open Close open Close
17
A R-Ø 33 33
B Y-Ø 34 34
C B-Ø 35 33
Approval From CC/OS

Phase (Ø) Factory Site Remarks
Obtained
R
Y
B
VIII. Dynamic Contact Resistance & Travel Measurement
IX.
DDetails are attached in this report
IX. Operation Time Measurement of Pole Discrepancy Relay
Pole discrepancy relay Setting Actual
K42 0.5 SEC 0.5 SEC
K44 1.0 SEC 1.0 SEC
Note- 2.5 Sec for CBs with Auto Reclose Function & 0.5 Sec for CBs without Auto Reclose
Function.
X. Local Close Interlock Checked(with Earth Switch open)

Yes No
18
XI. Final Documentation Review
Yes No
i. Factory test results are available √
ii. Final documents of Pre- Commissioning checks reviewed and Yes No

approved
√
iii. Document regarding spares equipment, Yes No O&M manuals etc

available at site for O&M purpose
√
iv. After modification, if any, “As built Drawings” are available at

Yes No
site
√
v. CC-OS approved DCRM signatures available Yes No
Signature: Signature: Signature: Signature: √
Name: Name: Name: Name:
Designation: Designation: Designation: Designation:
19
Organization: (Erection Agency) (POWERGRID Site (POWERGRID
(Supplier I/C) Commissioning. Team)
Representative) Members:
(Wherever 1.
Applicable) 2.
3.
4.
PRE COMMISSIONING CHECKS ON CURRENT TRANSFORMERS
I. General Details
DETAILS
Region: Sub-Station: 220/132/33kV NEW GIS ,
SABOUR
Bay Name: E04 T1 & T2 BUSCOUPLER LOA : BUSCOUPLER
Make: GUANGDONG Rating: 800-1600-3000/1A
Sr. No:
T1 T2
R-Ø: GD17/220040 R-Ø: GD17/220032 Type: LMGB1-220
Y-Ø: GD17/220040 Y-Ø: GD17/220032
B-Ø: GD17/220040 B-Ø: GD17/220032
Year of Manufacturer: Date of Receipt at site:
R-Ø: 2017 R-Ø: 2017
Y-Ø: 2017 Y-Ø: 2017
B-Ø: 2017 B-Ø: 2017
Date of Erection: Date of Energisation:
II. Rated Data And Duty
20
Core Ratio Class KVp/Burden Imag ( at VK) Protection / Metering
Winding I –T1 800-1600- PS 800-1600-
<50-25-13.3 mA Protection
3000/1A Rct<4-8-15 Ω 3000 V
Winding II –T1 800-1600- PS 800-1600-
3000/1A Rct<4-8-15 Ω 3000 V
Winding III –T2 800-1600- 0.2 S
VA: 20-20-40 FS: 5 Metering
3000/1A
Winding IV –T2 800-1600- PS 800-1600-
3000/1A Rct<4-8-15 Ω 3000 V
Winding V –T2 800-1600- PS 800-1600-
3000/1A Rct<4-8-15 Ω 3000 V
III. Pre-Commissioning Checks:
Remark
Sl. Status
Description
No Record
Yes No Deficiencies, If
Any
1 Equipment is cleaned and free from dust / dirt foreign materials etc. √
2 Equipment is free from all visible defects on physical inspection √
3 Levelling and alignment of structure and base frame is checked √
4 Erection completed as per schematic √
5 Any paint removed / scratched in transit has been touched up √
Check primary polarity of CTs erected as per relevant drawing. Name

√
6 plate details and P1/ P2 marking are available on equipment enclosure.
All the cable identification tags provided and all cores are provided
√
7 with identification ferrules in CT sec box and LCC panel.
Check secondary cables are properly routed and dressed with proper
√
8 support/ trays and unused holes at cable entry are sealed.
9 Check the IR value of secondary cable √
10 Check external cabling from LCC panel to relay panel completed √
Ensure unused secondary cores, if any, has been shorted and earthed
√
11 in LCC panel.
Check star point has been formed properly and grounded at relay
√
12 panel end only.
13 Check that lugs used in secondary circuit are of ring type √
21
14 Check direction of primary (P1/ P2) w.r.t. Bus/ line on erection √
IV. Insulation Resistance Measurement
a. Insulation Resistance Measurement in MΩ (Using 500 V Megger)

Make & Sl. No of testing kit : MEGGER & 1001943101634422
Date of last Calibration of the kit : 13/03/2018
Ambient temp. In º C : 30 C
̊
Between Unit Phase

RØ YØ BØ
T1 – CORE 1 , CORE 2
Secondary Core I – Earth MΩ ≥1 GΩ ≥1 GΩ ≥1 GΩ

Secondary Core II –
MΩ ≥1 GΩ ≥1 GΩ ≥1 GΩ
Earth
Core I – Core II MΩ ≥1 GΩ ≥1 GΩ ≥1 GΩ
b.
Phase
Between Unit
RØ YØ BØ
T2 – CORE3 , CORE 4 , CORE 5
Secondary Core III –
Earth
Secondary Core IV –
Earth
Secondary Core V –
Earth
Core III – Core IV MΩ ≥1 GΩ ≥1 GΩ ≥1 GΩ
Core III – Core V MΩ ≥1 GΩ ≥1 GΩ ≥1 GΩ
Core IV – Core V MΩ ≥1 GΩ ≥1 GΩ ≥1 GΩ
22
V. Measurement of Secondary Winding Resistance (In Ohm)
Make & Sl. No of testing kit : OMICRON& MK584L

Date of last Calibration of the kit: 14.11.2018
Ambient temp. In º C : 30 C
̊
Core Terminal Unit RØ YØ BØ

Res at Site Res at Site Res at Site
75◦C 75◦C 75◦C
1S1 – 1S2 Ω 3.076 2.579 3.094 2.594 3.074 2.577
CORE I 1S1 – 1S3 Ω 6.237 5.229 6.272 5.259 6.231 5.224
1S1 – 1S4 Ω 12.13 10.17 12.17 10.21 12.11 10.15
2S1 – 2S2 Ω 3.073 2.577 3.071 2.575 3.076 2.579
CORE II 2S1 – 2S3 Ω 6.227 5.221 6.228 5.221 6.239 5.231
2S1 – 2S4 Ω 12.10 10.15 12.11 10.15 12.11 10.15
3S1 – 3S2 Ω 1.960 1.644 1.948 1.633 1.954 1.631
CORE III 3S1 – 3S3 Ω 3.987 3.343 3.988 3.344 3.985 3.341
3S1 – 3S4 Ω 7.952 6.668 7.945 6.661 7.964 6.678
4S1 – 4S2 Ω 3.072 2.577 3.060 2.566 3.078 2.581
CORE IV 4S1 – 4S3 Ω 6.227 5.221 6.216 5.212 6.249 5.239
4S1 – 4S4 Ω 12.10 10.15 12.16 10.14 12.15 10.19
5S1 – 5S2 Ω 3.077 2.580 3.083 2.585 3.073 2.576
CORE V 5S1 – 5S3 Ω 6.233 5.226 6.341 5.233 6.236 5.229
5S1 – 454 Ω 12.10 10.15 12.12 10.16 12.12 10.16
VI. POLARITY TEST
Core Between Phase

RØ YØ BØ
1S1 (+VE) 1S2 (-VE) OK OK OK
CORE I 1S1 (+VE) 1S3 (-VE) OK OK OK
23
CORE II 2S1 (+VE) 2S3(-VE) OK OK OK
3S1 (+VE) 3S2(-VE) OK OK OK
CORE III 3S1 (+VE) 3S3(-VE) OK OK OK
CORE IV 4S1 (+VE) 4S3(-VE) OK OK OK
CORE V 5S1 (+VE) 5S3(-VE) OK OK OK
VII. Current Ratio Test

Make & Sl. No of testing kit : OMICRON & MK584L
Date of last Calibration of the kit: 14.11.2018
R Phase
Core Primary Secondary Theoretical % Error

Current* (A) Current (A) Ratio
CORE I 800 0.9968 800 -0.323
(1S1 - 1S2)
CORE II 800 0.9968 800 -0.320
(2S1 - 2S2)
CORE III 800 1.0004 800 0.043
(3S1 - 3S2)
CORE IV 800 0.996 800 -0.401
(4S1 - 4S2)
CORE V 800 0.9969 800 -0.311
(5S1 - 5S2)
CORE I 1600 0.999 1600 -0.101
(1S1 - 1S3)
CORE II 1600 0.999 1600 -0.104
(2S1 - 2S3)
CORE III 1600 1.0 1600 0.020
(3S1 - 3S3)
CORE IV 1600 0.9981 1600 -0.194
(4S1 - 4S3)
CORE V 1600 0.9988 1600 -0.119
(5S1 - 5S3)
CORE I 3000 1.0 3000 -0.002
(1S1 - 1S4)
24
CORE II 3000 1.0 3000 -0.004
(2S1 - 2S4)
CORE III 3000 1.0001 3000 0.014
(3S1 - 3S4)
CORE IV 3000 0.999 3000 0.080
(4S1 - 4S4)
CORE V 3000 0.9995 3000 0.029
(5S1 - 5S4)
*Primary current to be injected as per the continuous current rating of maintenance Earth switch
(specified by manufacturer)
Incase CT ratio test has been performed by CT Analyzer, direct ratio & error to be filled
NOTE: %Error Values Are Filled By as per CT Analyzer Shown Results Only.
Y Phase
Primary Secondary Theoretical % Error

Core Current* (A) Current (A) Ratio
CORE I 800 0.9968 800 -0.321
(1S1 - 1S2)
CORE II 800 0.9968 800 -0.322
(2S1 - 2S2)
CORE III 800 1.0004 800 0.038
(3S1 - 3S2)
CORE IV 800 0.9958 800 -0.421
(4S1 - 4S2)
CORE V 800 0.997 800 -0.298
(5S1 - 5S2)
CORE I 1600 0.999 1600 -0.104
(1S1 - 1S3)
CORE II 1600 0.9996 1600 -0.038
(2S1 - 2S3)
CORE III 1600 1.0002 1600 0.017
(3S1 - 3S3)
CORE IV 1600 0.9979 1600 -0.215
(4S1 - 4S3)
CORE V 1600 0.9989 1600 -0.106
(5S1 - 5S3)
CORE I 3000 1.0 3000 -0.001
(1S1 - 1S4)
CORE II 3000 1.0 3000 0.000
(2S1 - 2S4)
CORE III 3000 1.0002 3000 0.015
(3S1 - 3S4)
CORE IV 3000 0.9983 3000 -0.166
25
(4S1 - 4S4)
CORE V 3000 0.9995 3000 -0.046
(5S1 - 5S4)
*Primary current to be injected as per the continuous current rating of maintenance

Earth switch (specified by manufacturer)
B Phase
Core Primary Secondary Theoretical % Error

Current* (A) Current (A) Ratio
CORE I 800 0.9968 800 -0.323
(1S1 - 1S2)
CORE II 800 0.9968 800 -0.320
(2S1 - 2S2)
CORE III 800 1.0004 800 0.043
(3S1 - 3S2)
CORE IV 800 0.996 800 -0.401
(4S1 - 4S2)
CORE V 800 0.9969 800 -0.311
(5S1 - 5S2)
CORE I 1600 0.999 1600 -0.101
(1S1 - 1S3)
CORE II 1600 0.999 1600 -0.104
(2S1 - 2S3)
CORE III 1600 1.0002 1600 0.020
(3S1 - 3S3)
CORE IV 1600 0.9981 1600 -0.194
(4S1 - 4S3)
CORE V 1600 0.9988 1600 -0.119
(5S1 - 5S3)
CORE I 3000 1.0 3000 -0.002
(1S1 - 1S4)
CORE II 3000 1.0 3000 -0.004
(2S1 - 2S4)
CORE III 3000 1.0001 3000 0.014
(3S1 - 3S4)
26
CORE IV 3000 0.999 3000 -0.104
(4S1 - 4S4)
CORE V 3000 0.9995 3000 -0.053
(5S1 - 5S4)
*Primary current to be injected as per the continuous current rating of maintenance

Earth switch (specified by manufacturer)
VIII. Magnetizing Curve Performance

Knee Point Voltage (KVp) = 1000 Volt
R Phase
Voltage Current Measurement

To Be Applied Actual Unit Core – I Core – II Core – IV Core – V
Value 1S1-1S2 2S1-2S2 4S1-4S2 5S1-5S2
0.25 X KVp 250 mA 9.425 10.020 11.037 10.712
0.50 X KVp 500 mA 18.850 20.040 22.075 21.425
0.75 X KVp 750 mA 28.275 30.060 33.125 32.137
1.00 X KVp 1000 mA 37.700 40.080 44.150 42.850
1.10 X KVp 1100 mA 41.470 44.088 48.565 47.135
Note: Magnetizing current to be tested for adopted tap (as per approved schematic)
Y Phase

Value 1S1-1S2 2S1-2S2 4S1-4S2 5S1-5S2
0.25 X KVp 250 mA 9.292 9.475 11.570 10.437
0.50 X KVp 500 mA 18.585 18.950 23.140 20.875
0.75 X KVp 750 mA 29.877 28.425 34.710 31.312
1.00 X KVp 1000 mA 37.170 37.900 46.280 41.750
1.10 X KVp 1100 mA 40.887 41.690 50.908 4.925
27
B Phase

Value 1S1-1S2 2S1-2S2 4S1-4S2 5S1-5S2
0.25 X KVp 250 mA 9.057 9.872 11.257 10.817
0.50 X KVp 500 mA 18.115 19.745 22.515 21.635
0.75 X KVp 750 mA 27.172 29.617 33.772 32.452
1.00 X KVp 1000 mA 36.230 39.490 45.030 43.270
1.10 X KVp 1100 mA 39.853 43.439 49.533 47.597
R Phase

Value 1S1-1S3 2S1-2S3 4S1-4S3 5S1-5S3
0.25 X KVp 500 mA 4.695 4.870 5.602 5.270
0.50 X KVp 1000 mA 9.390 9.740 11.205 10.540
0.75 X KVp 1500 mA 14.085 14.610 16.807 15.810
1.00 X KVp 2000 mA 18.780 19.480 22.140 21.080
1.10 X KVp 2200 mA 20.658 21.428 24.651 23.188
Y Phase

Value 1S1-1S3 2S1-2S3 4S1-4S3 5S1-5S3
0.25 X KVp 500 mA 4.560 4.750 5.620 5.097
0.50 X KVp 1000 mA 9.120 9.500 11.240 10.195
0.75 X KVp 1500 mA 13.680 14.250 16.860 15.292
1.00 X KVp 2000 mA 18.240 19.000 22.480 20.390
1.10 X KVp 2200 mA 20.064 20.900 24.728 22.429
28
B Phase

Value 1S1-1S3 2S1-2S3 4S1-4S3 5S1-5S3
0.25 X KVp 500 mA 4.465 4.880 5.510 5.305
0.50 X KVp 1000 mA 8.930 9.760 11.020 10.610
0.75 X KVp 1500 mA 13.395 14.640 16.530 15.915
1.00 X KVp 2000 mA 17.860 19.520 22.040 21.220
1.10 X KVp 2200 mA 19.646 21.472 24.244 23.342
R Phase

Value 1S1-1S4 2S1-2S4 4S1-4S4 5S1-5S4
0.25 X KVp 875 mA 2.505 2.590 2.955 2.297
0.50 X KVp 1750 mA 5.010 5.180 5.910 5.595
0.75 X KVp 2625 mA 7.515 7.770 8.865 8.392
1.00 X KVp 3500 mA 10.020 10.360 11.820 11.190
1.10 X KVp 3850 mA 11.022 11.396 13.002 12.309
Y Phase

Value 1S1-1S4 2S1-2S4 4S1-4S4 5S1-5S4
0.25 X KVp 875 mA 2.635 2.452 2.925 2.682
0.50 X KVp 1750 mA 5.270 4.905 5.850 5.365
0.75 X KVp 2625 mA 7.905 7.358 8.775 8.047
1.00 X KVp 3500 mA 10.540 9.811 11.700 10.730
1.10 X KVp 3850 mA 11.594 10.792 12.870 11.803
29
B Phase

Value 1S1-1S4 2S1-2S4 4S1-4S4 5S1-5S4
0.25 X KVp 875 mA 2.348 2.652 2.957 2.835
0.50 X KVp 1750 mA 4.696 5.305 5.915 5.670
0.75 X KVp 2625 mA 7.044 7.957 8.872 8.505
1.00 X KVp 3500 mA 9.392 10.610 11.830 11.340
1.10 X KVp 3850 mA 10.331 11.671 13.013 12.474
Note: Magnetizing current to be tested for adopted tap (as per approved schematic
IX. Final Documentation Review
i. Final documents of Pre- Commissioning checks reviewed and Yes No

approved
√
ii. Document regarding spares equipment, O&M manuals etc available at site
for O&M purpose
Yes No
iii. After modification, if any, “As built Drawings” are available at site
Yes No
Signature: Signature: Signature: Signature:
30
(Wherever 1.
Applicable) 2.
3.
4.
PRE-COMMISSIONING FORMATS FOR ISOLATOR
I. GENERAL DETAILS
DETAILS
Feeder name: D04-Q61 BUSCOUPLER LOA No. :BUSCOUPLER
Make: ABB CHINA Type: ELK-DE0
Sr. No: 501916739-D04-Q61 Operating Voltage rating: 245kV
Control Voltage: 231.5 DC Current Carrying capacity: 3150 A
Year of Manufacture: 2017 Date of Receipt at site:
Date of Erection: Date of Energisation :
II. PRE-COMMISSIONING CHECKS

III.
SL.N STATUS
REMARK / RECORD
DESCRIPTION
YES NO DEFICIENCIES, IF ANY
O
1 Equipment is free from dirt/dust foreign materials etc. √
Equipment is free from all visible defects on physical √
2
Inspection
All nuts and bolts are tightened correctly as per specified √
3
Torque
Equipment erection is complete in all respect as per √
4
instruction Manual (attach remaining activities, if any)
5 Auxiliary contacts and relays have been cleaned √
31
and free from rust / damage
Functional checking of auxiliary contacts for √
6
indications and interlocks
7 Earth switch connected to earth firmly NA
8 Earth switch link grounding point marked clearly NA
Interlocks checked as per approved scheme √

9
with all combinations
Check that operation and positioning of the limit √
10
switch & the auxiliary contacts assembly are ok
Check that all three phase isolators are closing & √
11
opening at a time
√
12 Position indicator of isolator/earth switch drive checked
√
13 Checking of manual operation through handle
√
14 Electrical operation blocking during manual operation
IV. MOTOR DETAILS
Make
Type
Volt
Amperes
Hp/ Kw
O/L setting
(Thermal Over
load)
V.
INSULATION RESISTANCE MEASUREMENT
Make of testing kit :
Date of calibration :
Ambient temperature :
Using 500 volt megger measure resistance between the winding of motor and earth

SL.
BETWEEN PHASE
NO
R Ø YØ B Ø
1 Winding to Earth
PERMISSIBLE LIMIT (Min): 50 M ohm
32
VI. OPERATIONAL CHECKS
i. Operate the isolator and record the motor current
MOTOR CURRENT
ISOLATOR R–Ø Y–Ø B–Ø
OPERATION Factory Site
CLOSE 0.20 A 0.487 A
OPEN 1.20 A 0.468 A
ii. Operation of isolator from local / remote Ok/Not Ok
ISOLATOR CONTROL PANEL

OPERATION LOCAL REMOTE
CLOSE
OK OK
OPEN OK OK
iii. Measurement of Operating Time
OPERATION PHASE
UNIT
R-Ø Y–Ø B–Ø
Sec 1.90
OPENING TIME
Sec 1.72
CLOSING TIME
33
VII. FINAL DOCUMENTATION REVIEW
1. Final documents of Pre- Commissioning checks reviewed and Yes No

approved
√
2. Document regarding spares equipment, O&M manuals etc

Yes No
√
3. After modification, if any, “As built Drawings” are available at site

Yes No
√
34

(Supplier I/C) Commissioning Team)
(Wherever 1.
Applicable) 2.
3.
4.
PRE-COMMISSIONING FORMATS FOR ISOLATOR AND GROUNDING SWITCH
I. GENERAL DETAILS
DETAILS
Feeder name: D04-Q1 LOA No. :BUSCOUPLER
BUSCOUPLER
Sr. No: 501916739-D04-Q1 Operating Voltage rating: 245Kv
Control Voltage: 231.5V DC Current Carrying capacity: 3150 A
SL.N STATUS
REMARK / RECORD
DESCRIPTION
O
2
Inspection
3
Torque
4
35
Auxiliary contacts and relays have been cleaned √
5
6
√
7 Earth switch connected to earth firmly
√
8 Earth switch link grounding point marked clearly

9
10
11
opening at a time
√
√
√
III. MOTOR DETAILS
Make
Type
Volt
Amperes
Hp/ Kw
O/L setting
(Thermal Over
load)
IV. INSULATION RESISTANCE MEASUREMENT
36

SL.
BETWEEN PHASE
NO
R Ø YØ B Ø
1 Winding to Earth
V. OPERATIONAL CHECKS
i. Operate the isolator, earth switch and record the motor current
MOTOR CURRENT
OPERATIO ISOLATOR EARTH SWITCH
N R–Ø Y–Ø B–Ø R–Ø Y–Ø B–Ø
Factory Site Factory Site
CLOSE 0.20 A 0.482 A 0.20 A 0.374 A
OPEN 0.20 A 0.449 A 0.20 A 0.420 A
ISOLATOR/EARTH CONTROL PANEL

SWITCH
CLOSE OK OK
OPEN OK OK
ISOLATOR EARTH SWITCH

OPERATION UNIT
R-Ø Y–Ø B-Ø R-Ø Y–Ø B–Ø
OPENING Sec 1.89 1.89
37
TIME
CLOSING TIME Sec 1.81 1.80
VI. FINAL DOCUMENTATION REVIEW

approved
√
ii. Document regarding spares equipment, O&M manuals etc

Yes No
√
38
iii. After modification, if any, “As built Drawings” are available at
Site Yes No
√

(Wherever 1.
Applicable) 2.
3.
4.
PRE-COMMISSIONING FORMATS FOR ISOLATOR AND GROUNDING SWITCH
I. GENERAL DETAILS
DETAILS
Region: Sub-Station: 220/132/33kV NEW GIS ,SABOUR
Feeder name: D04-Q2 LOA No. : BUSCOUPLER
BUSCOUPLER
Sr. No: 501916739-D04-Q2 Operating Voltage rating: 245Kv
Control Voltage: 231.5V DC Current Carrying capacity: 3150 A
39
SL.N STATUS
REMARK / RECORD
DESCRIPTION
O
2
Inspection
3
Torque
4
5
6
√
√

9
10
11
opening at a time
√
√
√
III. MOTOR DETAILS
Make
Type
Volt
Amperes
Hp/ Kw
O/L setting
(Thermal Over
load)
40

SL.
BETWEEN PHASE
NO
R Ø YØ B Ø
1 Winding to Earth
i. Operate the isolator, earth switch and record the motor current
MOTOR CURRENT
OPERATIO ISOLATOR EARTH SWITCH
N R–Ø Y–Ø B–Ø R–Ø Y–Ø B–Ø
Factory Site Factory Site
CLOSE 0.30 A 0.380 A 0.30 A 0.407 A
OPEN 0.30 A 0.442 A 0.30 A 0.370 A
ISOLATOR/EARTH CONTROL PANEL

SWITCH
CLOSE OK OK
41
OPEN OK OK
ISOLATOR EARTH SWITCH

OPERATION UNIT
R-Ø Y-Ø B-Ø R–Ø Y–Ø B–Ø
OPENING
Sec 1.88 1.89
TIME
CLOSING TIME Sec 1.85 1.83
42
approved
√

Yes No
√
iii. After modification, if any, “As built Drawings” are available at

Site Yes No
√

(Wherever 1.
Applicable) 2.
3.
4.
PRE-COMMISSIONING FORMATS FOR GROUNDING SWITCH
I. GENERAL DETAILS
43
DETAILS
Feeder name: D04-Q15 LOA No. :BUSCOUPLER
BUSCOUPLER
Make: ABB CHINA Type: ELK-ES0
Sr. No: 501140634-D04-Q15 Operating Voltage rating: 245 Kv
Control Voltage: 231.5 VDC Current Carrying capacity: -
SL.N STATUS
REMARK / RECORD
DESCRIPTION
O
2
Inspection
3
Torque
4
5
6
√
√

9
10
11
opening at a time
√
√
√
III. MOTOR DETAILS
44
Make
Type
Volt
Amperes
Hp/ Kw
O/L setting
(Thermal Over
load)

SL.
BETWEEN PHASE
NO
R Ø YØ B Ø
1 Winding to Earth
i. Operate the ground switch and record the motor current
MOTOR CURRENT
EARTH SWITCH R–Ø Y–Ø B–Ø
OPERATION Factory Site
CLOSE 0.80 A 0.298 A
OPEN 2.30 A 0.550 A
ii. Operation of earth switch from local / remote Ok/Not Ok
45
EARTH SWITCH CONTROL PANEL
CLOSE
OK OK
OPEN OK OK
OPERATION PHASE
UNIT
R–Ø Y-Ø B–Ø
Sec 1.21
OPENING TIME
Sec 1.40
CLOSING TIME
46
i. Final documents of Pre- Commissioning checks reviewed Yes No
and approved
√

Yes No
√
iii. After modification, if any, “As built Drawings” are available

at site Yes No
√

(Wherever 1.
Applicable) 2.
3.
4.
PRE COMMISSIONING CHECKS ON GIS
47
I. Contact Resistance Measurement
Details Attached in this Report.
Contact Resistance Measurement to be conducted for whole GIS by injecting 100 A current or more.
Typical Configuration for performing Contact Resistance Measurement for reference SLD (Double Main
Bus Scheme) attached as Annexure – I have been shown in the table.
Make of Testing Kit: Megger: MOM-600

Serial Number of Kit: 8503171
Date of Calibration of Kit: 29.06.2018
Ambient Temperature: 28 ̊C
DESIGNATION OF PHASE DESIRED ACTUAL VALUE REMARKS

MEASURING VALUE(µΩ) µΩ (MEASURED)
POINT IN
ACCORDANCE
WITH CIRCUIT
DIAGRAM
D04-Q15 TO D04- R 234 223.0 05.01.2019

Q25 Y 209.3 05.01.2019
B 204.8 05.01.2019
II. DS & ES Electrical Operations Test
a. For Double Main Bus Scheme, Sample SLD for reference attached as Annexure - III
48
Bay Details Equipment Operation SCADA LCC Panel Status Indicator
Details Indication Lamp At Equipment
Close OK OK OK
Q1/ISO
Open OK OK OK
Close OK OK OK
Q2/ISO
Open OK OK OK
Close OK OK OK
Q51/ES
Open OK OK OK
Close OK OK OK
D04 Q52/ES
Open OK OK OK
Close OK OK OK
Q61/ISO
Open OK OK OK
Close OK OK OK
Q62/ISO
Open OK OK OK
Close OK OK OK
Q15/ES
Open OK OK OK
Close OK OK OK
Q25/ES
Open OK OK OK
Close OK OK OK
Q0/CB
Open OK OK OK
49
III. Alarms & Annunciation Check
Initiating Point Checked At
Device Name Terminal No LCC Panel SCADA HMI

Description of Alarm
(Density Monitor/ As per Drawing Alarm Alarm
Relay etc)
B0.1 Compartment SF6 Alarm Refill 11 – 12 OK OK

Density Monitor
B0.1 Compartment SF6 Alarm Low 21 – 22 OK OK
B0.2 Compartment SF6 Blocking 11 – 13 OK OK
B0.2 Compartment SF6 Blocking Density Monitor 21 -23 OK OK
B0.2 Compartment Zone Trip 31 – 32 OK OK
B1 Compartment SF6 Alarm Refill 11 – 12 OK OK
B1 Compartment SF6 Alarm Low Density Monitor 21 -22 OK OK
B1 Compartment Zone Trip 31 – 32 OK OK
B2 Compartment SF6 Alarm Refill Density Monitor 11 – 12 OK OK
B2 Compartment SF6 Alarm Low 21 -22 OK OK
B3 Compartment Zone Trip 31 - 32 OK OK
B4 Compartment SF6 Alarm Refill 11 - 12 OK OK
B5 Compartment SF6 Alarm Refill Density Monitor 11 - 12 OK OK
B5 Compartment SF6 Alarm Low 21 -22 OK OK
50
CB Close Lockout K23 X202:61-62 OK OK
CB Trip Lockout K23/K26 X202:61-62 / OK OK

X202:63-64
MCB Tripped AC Power K506 X511:01-16 OK OK
C.B. Hydraulic Pump Fault NOT AVAILABLE
CB Phase Discrepancy K43/K45 X202:53-54 / OK OK

X202:55-56
CB Motor Protection NOT AVAILABLE
CB Motor Run Time Exceed K504 X511:01-14 OK OK
CB Spring Discharge F1 X202:71-72 OK OK
MCB Tripped DC Power K507 X511:01-17 OK OK
MCB Tripped Bus PT-T15 K508 X511:01-19 OK OK
MCB Tripped Bus PT-T25 K509 X511:01-20 OK OK
51
Disconnector Q1 Blocked Mode
ES Q51 Blocked Mode
ES Q52 Blocked Mode
ES Q15 Blocked Mode
ES Q25 Blocked Mode

NOT AVAILABLE
Disconnector Q1 Manual Mode
ES Q51 Manual Mode
ES Q52 Manual Mode
ES Q15 Manual Mode
ES Q25 Manual Mode
IV. CHECKING OF INTERLOCKS
For Double Main Bus Scheme
Details Attached in This Report
V. High Voltage and Partial Discharge Measurement
HV test details Attached in this Report
52
VI. Earth Resistance Measurement
Earth Resistance needs to be measured for Outdoor Yard (at each voltage level) and each Bay in GIS
Hall.
*Details Attached in this report.
PRE COMMISSIONING CHECKS ON POTENTIAL TRANSFORMERS
I. General Details
DETAILS
Bay Name: D04-T15 BUS#1 LOA No: BUS#1
Make: SIEYUAN Primary Voltage Rating: 220000/√3 V
Secondary Voltage Rating: Secondary Voltage Burden:
Winding - I: 110/√3 V Winding - I: 50 VA
Winding - II: 110/√3 V Winding - II: 50 VA
Winding - IIII: 110/√3 V Winding - IIII: 50 VA
Sr. No: Type: JSQXFH-220
R- Ø: 2217917
Y- Ø: 2217917 Class : 3P/3P/0.2
B- Ø: 2217917
R-Ø: 2015
Y-Ø: 2015
B-Ø: 2015
II. Impact Recorder
Status of Impact Recorder : OK/Not OK (If Not OK case may be referred to manufacturer for
inspection)
53
III. Pre Commissioning Checks
Status Remarks
Sl. Record
Description
No N Deficiencies,
YES O If Any
Equipment is free from all visible defects on physical

√
1 inspection
Check VT LV side winding has been provided with

√
2 double earthing
Check that PT secondary terminal box is earthed

√
3 correctly as per specified GA drg.
4 All nuts and bolts are tightened √
5 All fittings as per outline general arrangement drawing. √
Labelling and identification marking is available on GIS

√
6 enclosure.
Any paint removed / scratched in transit has been

√
7 touched up
Check secondary cable end box is properly fixed and

√
8 ensure cable entry at the bottom.
Check rating / healthiness of fuses at PT secondary

√
9 terminal box
Check the IR value of secondary cable ( > 50 M ohms for

√
10 control cables)
All the cable identification tags provided and all cores

are provided with identification ferrules at secondary √
11 terminal box and LCC panel
54
IV. Continuity of Winding
i. Between terminals 1a – 1n
Yes No
ii. Between terminals 2a – 1n Yes No
iii. Between terminals 3a – 1n

Yes No
V. Secondary Winding Resistance
Phase Core – I Core – II Core – III

Factory Site Factory Site Factory Site
R -Ø 0.2Ω 0.2Ω 0.2Ω
Y -Ø 0.2Ω 0.2Ω 0.2Ω
B- Ø 0.2Ω 0.2Ω 0.2Ω
VI. Insulation Resistance Measurement
APPLIED VOLT 5000V
55
Secondary Core – I to Earth MΩ ≥1GΩ ≥1GΩ ≥1GΩ
Secondary Core – II to Earth MΩ ≥1GΩ ≥1GΩ ≥1GΩ
Secondary Core - III to Earth MΩ ≥1GΩ ≥1GΩ ≥1GΩ
Core – I to Core – II MΩ ≥1GΩ ≥1GΩ ≥1GΩ
Core - I to Core – III MΩ ≥1GΩ ≥1GΩ ≥1GΩ
Core – II to Core – III MΩ ≥1GΩ ≥1GΩ ≥1GΩ
VII. Voltage Ratio Test

To be tested at the time of HV test (during fifteen minute conditioning)
Secondary Voltage
Phase Primary
Measured
Voltage Between
Value
1500 V 1a – 1 n 0.76
R 1500 V 2a – 2 n 0.76
1500 V 3a – 3 n 0.76
y 1500V 1a – 1 n 0.76
1500V 2a – 2 n 0.76
56
1500V 3a – 3 n 0.76
1500V 1a – 1 n 0.76
B 1500V 2a – 2 n 0.76
1500V 3a – 3 n 0.76
Secondary Voltage
Phase Primary
Measured
Voltage Between
Value
2500V 1a – 1 n 1.26
R 2500V 2a – 2 n 1.26
2500V 3a – 3 n 1.27
2500V 1a – 1 n 1.26
y 2500V 2a – 2 n 1.26
2500V 3a – 3 n 1.26
2500V 1a – 1 n 1.26
B 2500V 2a – 2 n 1.26
2500V 3a – 3 n 1.26
Secondary Voltage
Phase Primary
Measured
Voltage Between
Value
4000V 1a – 1 n 2.0
R 4000V 2a – 2 n 2.0
4000V 3a – 3 n 2.0
4000V 1a – 1 n 2.03
y 4000V 2a – 2 n 2.03
4000V 3a – 3 n 2.04
B 4000V 1a – 1 n 2.02
4000V 2a – 2 n 2.03
57
4000V 3a – 3 n 2.03
Secondary Voltage
Phase Primary
Measured
Voltage Between
Value
4500V 1a – 1 n 2.31
R 4500V 2a – 2 n 2.30
4500V 3a – 3 n 2.30
4500V 1a – 1 n 2.27
y 4500V 2a – 2 n 2.28
4500V 3a – 3 n 2.29
4500V 1a – 1 n 2.28
B 4500V 2a – 2 n 2.28
4500V 3a – 3 n 2.28
VIII. Final Documentation Review

approved
√
for O&M purpose
Yes No
Yes No
58
(Wherever 1.
Applicable) 2.
3.
4.
PRE COMMISSIONING CHECKS ON POTENTIAL TRANSFORMERS
I. General Details
DETAILS
Bay Name: D04-T25 BUSPT#2 LOA No:
Make: SIEYUAN Primary Voltage Rating: 220000/√3 V
Secondary Voltage Rating: Secondary Voltage Burden:
Winding - I: 110/√3 V Winding - I: 50 VA
Winding - II: 110/√3 V Winding - II: 50 VA
Winding - IIII: 110/√3 V Winding - IIII: 50 VA
Sr. No: Type: JSQXFH-132
R- Ø: 22171918
Y- Ø: 22171918 Class : 3P/3P/0.2
B- Ø: 22171918
59
R-Ø: 2015
Y-Ø: 2015
B-Ø: 2015
II. Impact Recorder
Status of Impact Recorder : OK/Not OK (If Not OK case may be referred to manufacturer for
inspection)
III. Pre Commissioning Checks
Status Remarks
Sl. Record
Description
No Deficiencies
YES NO , If Any
Equipment is free from all visible defects on physical

√
1 inspection
Check VT LV side winding has been provided with

√
2 double earthing
Check that PT secondary terminal box is earthed

√
3 correctly as per specified GA drg.
4 All nuts and bolts are tightened √
5 All fittings as per outline general arrangement drawing. √
60
Labelling and identification marking is available on GIS
√
6 enclosure.
Any paint removed / scratched in transit has been

√
7 touched up
Check secondary cable end box is properly fixed and

√
8 ensure cable entry at the bottom.
Check rating / healthiness of fuses at PT secondary

√
9 terminal box
Check the IR value of secondary cable ( > 50 M ohms for

√
10 control cables)
All the cable identification tags provided and all cores

are provided with identification ferrules at secondary √
11 terminal box and LCC panel
IV. Continuity of Winding

i. Between terminals 1a – 1n
Yes No
ii. Between terminals 2a – 1n Yes No
√
iii. Between terminals 3a – 1n
Yes No
V. Secondary Winding Resistance
Phase Core – I Core – II Core – III

Factory Site Factory Site Factory Site
61
R -Ø 0.2Ω 0.2Ω 0.2Ω
Y -Ø 0.2Ω 0.2Ω 0.2Ω
B- Ø 0.2Ω 0.2Ω 0.2Ω
Factory Test Report Ref. No:
IX. Insulation Resistance Measurement
APPLIED VOLT 500 V

Secondary Core – I to Earth MΩ ≥1GΩ ≥1GΩ ≥1GΩ
Secondary Core – II to Earth MΩ ≥1GΩ ≥1GΩ ≥1GΩ
Secondary Core - III to Earth MΩ ≥1GΩ ≥1GΩ ≥1GΩ
Core – I to Core – II MΩ ≥1GΩ ≥1GΩ ≥1GΩ
Core - I to Core – III MΩ ≥1GΩ ≥1GΩ ≥1GΩ
Core – II to Core – III MΩ ≥1GΩ ≥1GΩ ≥1GΩ
X. Voltage Ratio Test

To be tested at the time of HV test (during fifteen minute conditioning)
Secondary Voltage
Phase Primary
Measured
Voltage Between
Value
1500 V 1a – 1 n 0.76
1500 V 2a – 2 n 0.76
62
R 1500 V 3a – 3 n 0.76
1500V 1a – 1 n 0.76
y 1500V 2a – 2 n 0.76
1500V 3a – 3 n 0.76
1500V 1a – 1 n 0.76
B 1500V 2a – 2 n 0.76
1500V 3a – 3 n 0.76
Secondary Voltage
Phase Primary
Measured
Voltage Between
Value
2500V 1a – 1 n 1.26
R 2500V 2a – 2 n 1.27
2500V 3a – 3 n 1.27
2500V 1a – 1 n 1.26
y 2500V 2a – 2 n 1.27
2500V 3a – 3 n 1.26
2500V 1a – 1 n 1.26
B 2500V 2a – 2 n 1.26
2500V 3a – 3 n 1.26
Phase Primary Secondary Voltage
63
Measured
Voltage Between
Value
4000V 1a – 1 n 2.0
R 4000V 2a – 2 n 2.0
4000V 3a – 3 n 2.02
4000V 1a – 1 n 2.03
y 4000V 2a – 2 n 2.03
4000V 3a – 3 n 2.02
4000V 1a – 1 n 2.02
B 4000V 2a – 2 n 2.01
4000V 3a – 3 n 2.01
Secondary Voltage
Phase Primary
Measured
Voltage Between
Value
4500V 1a – 1 n 2.30
R 4500V 2a – 2 n 2.30
4500V 3a – 3 n 2.30
4500V 1a – 1 n 2.28
y 4500V 2a – 2 n 2.28
4500V 3a – 3 n 2.28
4500V 1a – 1 n 2.28
B 4500V 2a – 2 n 2.28
4500V 3a – 3 n 2.29
64
VI. Final Documentation Review

approved
√
for O&M purpose
Yes No
Yes No
65
(Wherever 1.
Applicable) 2.
3.
4.
66
FORMAT FOR RECORD OF MAJOR FAILURES OF EQUIPMENT AND COMPONENTS DURING
PRE-COMMISSIONING STAGE
In order to have complete information of problems observed during pre-commissioning stage for
assessment of quality of product and erection workmanship, record of major problems is required
to be maintained. This helps in identifying the critical area vulnerable/ prone to failure and
analysing the same to avert the same in future during O&M stage with the help of manufacture/
supplier. The record of major problems observed during erection and pre-commissioning stage to
be maintained in the format given below and to be signed by contractor, manufacturer &
POWERGRID. The problems including GIS mechanical assembly parts, motor drives & drive
mechanism, SF6 gas leakage, Density monitor and contacts, items rejected due to transport
/storage damage, failures observed during HV test with details of location and reason found after
opening the compartment, detection of partial discharge during HV test , improper contact
resistance, CB, Isolator, CT, VT improper test values, indication and interlocks etc may be
recorded.
SL. DATE OF BAY NO EQUIPMENT/COMPONENT DESCRIPTION ACTION TAKEN

NO. OBSEARVTION DETAILS OF PROBLEM
1.
 AFTER PRE-COMMISSIONING ALL THE EQUIPMENTS FOUND HEALTHY.
Signature
POWERGRID CONTRACTOR MANUFACTURER
67

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FOR INTERNAL USE ONLY

PRE COMMISSIONING FORMATS FOR GAS INSULATED

POWER GRID CORPORATION OF INDIA LTD.

S. No. CONTENTS PAGE NO

*TPC Report Attached.

PRE COMMISSIONING TEST - SHOCK RECORDER

II. SHOCK RECORDER ANALYSIS

*All Found OK.

Date Gas Moisture Dew point at Pressure ( KPa ) % Purity

Bay Details: D04 BAY BUSCOUPLER

Gas Density Lockout/Trip Alarm Lockout/Trip Alarm Lockout/Trip Alarm

Initial filling Pressure after Pressure after

B0 (R) R 711.6 700.7 700.7

PRE COMMISSIONING CHECKS ON CIRCUIT BREAKERS

II. Operating System:

Serial number Amperes

Year of O/L setting

manufacturer (Thermal O/L)

Derails of relays/contactors used

Circuit Reference Make Type

Closing Lockout ABB

Auto Reclosing Lockout ABB

Operational Lockout ABB

Anti Pumping Contactor ABB

Pole Discrepancy Timer ABB

SF6 Alarm/Lockout ABB

Type of Hydraulic Oil (make of oil/ complying standard) _____________________

2 Pump running time for charging 80 SEC

3 Checking over-pressure relief valve OK

4 Hydraulic pressure drop for 12 hr

Breaker ON position Passing criteria:

5 Oil pressure monitor

Pump on / off bar

Pump running time

6 Auto reclosing lockout (oil) Pressure

7 Closing lockout (oil) pressure Contact

8 Trip-1 lockout (oil) Pressure contact

9 Trip-2 lockout (oil) Pressure contact

Factory test report ref no: ________________________________

(i) Pressure before operation(Bar) 680 kPa

Pressure after closing operation(Bar) 680 kPa

Pump running time to normalise pressure (Sec) 80 SEC

(ii) Pressure before operation(Bar) 680 kPa

Pressure after opening operation(Bar) 680 kPa

Pump running time to normalise pressure (Sec) 80 SEC

(iii) Pressure before operation(Bar) 680 kPa

Pressure after close/open operation (Bar) 680 kPa

Pump running time to normalise pressure (Sec 80 SEC

(iv) Pressure before operation(Bar) 680 kPa

Pressure after open-close-open operation(Bar) 680 kPa

Pump running time to normalise pressure (Sec 80 SEC

Factory test report ref no: ________________________________

a). Motor details

Current taken by motor for IR of spring charging

b). Spring operating time

Charging Time 78 SEC 79 SEC 81 SEC

Spring Charging Motor 120

Factory test report ref no: ________________________________

c). Details of relays/contactors used : schematic drawing no

Closing lockout ABB

Auto reclosing ABB

General lockout ABB

Anti pumping ABB