Professional Documents
Culture Documents
a
School of Energy and Power Engineering, Beihang University, Beijing 100083, China
b
Beijing Key Laboratory of Aero-Engine Structure and Strength, Beijing 100083, China
c
Collaborative Innovation Center of Advanced Aero-Engine, Beihang University, Beijing 100083, China
KEYWORDS Abstract One test rig with three blades and two Under-Platform Dampers (UPDs) is established
Effective contact area; to better understand the dynamical behavior of blades with UPDs. A pre-loaded spring is used to
Forced response; simulate the centrifugal load acting on the damper, thereby achieving continuous adjustment of the
Friction; pressing load. UPDs with different forms, sizes and materials are carefully designed as experimental
Test rig; control groups. Noncontact measurement via a laser Doppler velocimeter is employed and contact
Turbo machinery; excitation which is performed by an electromagnetic exciter is adopted to directly obtain the mag-
Underplatform dampers nitude of the excitation load by a force sensor mounted on the excitation rod. Particular attention is
paid to the influence of the contact status of the contact surfaces, e.g. the pressure-sensitive paper is
used to measure the effective contact area of the UPDs. The experimental variables are selected as
the centrifugal force, the amplitude of the excitation force, the damper mass, the effective contact
area, and the damper material. The Frequency Response Function (FRF) of the blade under differ-
ent experimental parameters is obtained by slow frequency sweep under sinusoidal excitation to
study the influence of each parameter on the dynamic characteristics of the blade and the mecha-
nism analysis is carried out combined with the experimental results.
Ó 2019 Chinese Society of Aeronautics and Astronautics. Production and hosting by Elsevier Ltd. This is
an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
1. Introduction
Many scholars are committed to the study of the dynamic Simultaneously, this approach avoids the cumbersome
characteristics of the blade with UPDs. Petrov9 developed a tuning process when using a rotating test rig with inte-
method for calculating directly resonance frequency and reso- gral bladed disk due to possible presence of mistuning.
nance amplitude of the nonlinear vibration of bladed disks (2) In aero-engine applications, the UPD is very small. One
based on multiple harmonic balance method; Zhang et al.10 UPD weights from 0.8 g to 1.5 g in some cases, and
developed a numerical method for calculating the steady- therefore the contact status between the damper and
state vibration response of blades with multi scattered friction the platform is always complicated due to the flexibility
contacts; Panning et al.11 analyzed the influence of damper of UPD, machining errors, rotation speed, operation
mass and contact geometry on the energy dissipation based temperature, etc. The influence of the contact status of
on numerical results, which provides a basis for the optimiza- contact surfaces is considered insufficiently in related
tion of UPD. In order to further study the damper-blade inter- experimental researches. However, the vibration charac-
action and verify the accuracy of the proposed numerical teristics of the blade is directly influenced by the change
method, many experimental researches are also carried out of contact status. Therefore, it is significative to pay par-
at the same time. The most common experimental setup is a ticular attention to the test of the contact status (typi-
structure in which a single damper is placed between two cally such as the effective contact area).
blades and pulled by dead weight through wires simulating (3) There is still a need for systematic and comprehensive
the centrifugal force.12–16 Sanliturk et al.17 measured the research on the influence of key damper structural
dynamic response of the test rig comprising two blades as well parameters on blade dynamic characteristics from the
as one damper and compared it with the numerical results. The perspective of damper design. In this paper (in Sec-
research shows that UPDs are prone to rolling motion, which tion 3.1 below), the parameters of the blade-damper sys-
reduces the damping effect usually in the lower nodal diameter tem are divided into three categories: damper structural
bladed-disk modes. Bessone et al.18 studied the effects of dif- design parameters, contact surface parameters and blade
ferent damper centrifugal pressing forces on the damping effect dynamic parameters. While focusing on the structure
by using a test rig consisting of two turbine blades of huge design of the UPDs, the experiment is arranged to reveal
dimensions that are normally in service and an asymmetric the interaction between these three types of parameters
UPD. His work highlighted the contribution to the system and to obtain principles of structural optimization of
damping due to the friction at the root of the blade compared the UPDs in engineering practice.
to the damping introduced by the UPD. A more complex
experimental device consists of an integral bladed disk fitted
with UPDs. Berruti et al.19 used a static bladed disk excited 2. Test rig for blades with UDPs
with noncontact traveling wave generated by electromagnets
placed under each blade to study the damper behavior at dif- The overall scheme of the test rig for the blades with UPDs is
ferent nodal diameters of the disk. Dampers were loaded with shown in Fig. 1. The experimental device mainly consists of
dead weights as well. Sever et al.20 designed a rotating test rig blades and their installation base, UPDs and their loading sys-
to simulate the centrifugal load of the blade and the damper in tem, excitation system and measurement system. During the
a more realistic way. The excitation force was simulated by experiment, the middle blade is excited by an electromagnetic
employing a permanent magnet fixed to the rig. In this case, exciter and the vibration response of the blade is obtained
however, experimental results can be affected by possible pres- using Polytec laser Doppler vibrometer. The effective contact
ence of mistuning.21,22 In recent years, some scholars have area of the contact surfaces between platforms and UPDs is
been working on damper kinematics and micromechanics, measured by the pressure-sensitive paper. The main compo-
for a better understanding of the dynamics of the damper in nents of the test rig are shown in Fig. 2.
depth.23,24 In their experiments, forces exchanged between
the platform and damper contact surfaces and the kinematics
in terms of damper/platform relative displacement were mea-
sured. Namely for each point on Frequency Response Func-
tion (FRF), the corresponding hysteresis at the contacts,
force equilibrium and platform kinematics can be recon-
structed. Gola et al.25 found that the damper exhibited a vari-
ety of different behavior under the same input condition, and
the damper-platform system always converges to the solution
with the lowest hysteresis area.
The experimental researches that have been carried out can
still be further improved in the following aspects:
The test rig adopts a structural scheme including three blades 2.2.2. Damper specimens
and two dampers. Dampers are installed on both sides of the The typical structures of UPDs can be divided into the sheet
middle blade, which is required to be directly excited and mea- type, the prismatic type, the spring type and the box
sured during the test. To facilitate the excitation and measure- type,17,26–30 as shown in Fig. 5.31 The UPD of the sheet type
ment of the middle blade, only the dovetail and platform parts is lighter in weight, generally around 1.0 g, which means few
of the blades on both ends are retained, as shown in Fig. 3(a). additional centrifugal load of the damper, yet less friction
The dimensions of the flat blade are given in Fig. 3(b). In order and pressing force. Moreover, additional mounting structure
to simulate the centrifugal load of the blades in rotating con- for damper installation is required under adjacent platforms
dition, threaded holes are opened under the groove of the of the blades. The UPD of the prismatic type can be designed
blade installation base, through which each pair of the dovetail for a larger mass, consequently providing greater dry friction
and the groove is tightened by two bolts, providing a maxi- damping and pressing force. In addition, both the upper sur-
mum pressing force of 30000 N. face and the side surface of the damper can generate frictional
energy dissipation. This kind of UPD is commonly used for the
2.2. Loading assembly and damper specimen vibration reduction of the blade of large size in ground-based
gas turbines. The UPDs of the spring type and the box type are
2.2.1. Loading assembly of centrifugal load of moderate mass and fitted by pre-compression self-
In order to achieve continuous adjustment of the damper deformation. In the structure design, it is necessary to ensure
pressing force, and avoid the effects of additional friction a satisfactory contact status at the rotation speed for the last
between the pulley block and the ropes when the damper is two kinds to keep the damping effect stable.
pulled by dead weight, in this experiment the pre-loaded spring This experimental research only focuses on the UPD of the
is used to simulate the centrifugal load that the damper is sub- sheet type. The vibration characteristics of sheet dampers with
jected to. The lower end of the spring is connected to the dam- different structural forms or materials are tested. The length
per through a wire, and the upper end is connected to a height-
adjustable bearing beam. The pressing force of the damper can
There are two ways for exciting the blade: contact and non-
contact. The advantage of non-contact excitation is that the
excitation system is physically isolated from the blade, avoid-
ing the mechanic influence (additional mass, stiffness and
damping) of the excitation system on the vibration character-
istics of the blade. However, the magnitude of the exciting
force cannot be directly measured by the way of non-contact
Fig. 6 Damper dimensions (front view). excitation. In this study, contact excitation which is performed
by an electromagnetic exciter is adopted to directly obtain the
magnitude of the excitation load by the force sensor mounted
and width of each tested damper, the position and diameter of on the excitation rod.
the openings are the same, as shown in Fig. 6. The serial num- The interaction between the excitation rod and the excited
ber of the damper and its cross section parameter are given in blade during the experiment would affect the inherent charac-
Table 1. teristics of the blade through exerting additional stiffness and
3. Experimental method
Fig. 7 Overall layout of test rig.
3.1. Experimental variables
Fig. 8 Relationship among damper structural design parameters, contact surface parameters and blade dynamic parameters.
2672 D. ZHANG et al.
The contact form between the UPD and the platform is state vibration of the blade. If the sweep rate is too fast, the
surface-to-surface contact, which has a large contact area. wrong FRF may be obtained. Fig. 10 shows the velocity ampli-
The contact pressure distribution and effective contact area tude curves of the blade vibration at different sweep rates for a
are mainly affected by external load and contact surface geom- certain experimental parameter. It can be found that the
etry. Under aerodynamic excitation, the damper and the plat- obtained velocity amplitude curves are basically coincident
form move relative to each other. The relative displacement with a sweep rate lower than 2.5 Hz/s. Therefore, the vibration
between the contact surfaces is mainly determined by the mass amplitude at each frequency obtained by the frequency sweep
of the damper, the centrifugal force, the amplitude of the exci- can be regarded as the amplitude of the steady-state vibration
tation force and the friction coefficient. At the same time, the of the blade when the sweep rate is lower than 2.5 Hz/s. Since
damper mass, the friction coefficient and the contact stiffness only the vibration near the first-order bending frequency of the
are all affected by the damper material. blade is concerned, the sweep frequency selected in this exper-
It can be seen that the damper structure design parameters iment ranges from 45 Hz to 90 Hz, the total sweep time is
and the contact surface parameters have coupling effects on 100 s, and the sweep rate is 0.45 Hz/s.
the blade dynamic parameters. Thus, the variable-controlling
approach is adopted to study the influence of single parameter 4. Results and discussion
on the dynamic characteristics of the blade, and the experimen-
tal variables are selected as the centrifugal force, the amplitude 4.1. Influence of centrifugal force
of the excitation force, the damper mass, the effective contact
area, and the damper material.
The FRF curves of the blade with 2#UPD under different cen-
trifugal forces (Fc) obtained by the experiment are shown in
3.2. Experimental procedure
Fig. 11.
It can be seen that the UPD has additional stiffness and
In the experiment, the FRF of the blade in a certain frequency damping effect on the blade. The first-order resonant fre-
range is obtained by slow frequency sweep under the sinu- quency and resonant response of the blade are changed under
soidal excitation. During the sweeping process, the input volt- different centrifugal forces, as shown in Fig. 12.
age of the electromagnetic exciter is kept constant. Due to the As the centrifugal force of the damper increases, the first-
characteristics of the exciter, the magnitude of the output exci- order resonant frequency of the blade rises and tends to be
tation force changes with the excitation frequency. Thus, the constant. When the centrifugal force reaches 340 N, the first-
blade vibration response measured is not under constant exci-
tation force because of the limitations of the equipment. In
order to obtain the FRF, firstly, the response amplitude of
the blade is divided by the amplitude of the excitation force
at the same frequency, obtaining the response amplitude under
unit force at this frequency, and then, the points of the
response amplitude under unit force at different frequencies
are connected to obtain the FRF curve. The FRF curve of
5#UPDs with cambered contact surfaces under a spring pre-
load of 20 N is shown in Fig. 9. Since the spring preload and
the effective contact area between the damper and the platform
is quite small, neither the additional stiffness nor the damping
caused by the damper contributes much, the system is close to
one linear system without UPD.
The vibration amplitude at each frequency obtained by the
frequency sweep deviates from the amplitude of the steady- Fig. 10 FRF curves at different sweep rates.
Fig. 9 FRF curve of blade with 5#UPD under a spring preload Fig. 11 FRF curves of blade with 2#UPD under different
of 20 N. centrifugal forces.
Experimental investigation on dynamic response of flat blades 2673
tion of the electromagnetic exciting system. The magnitude of the friction increases and the resonant frequency of the blade
the excitation force becomes smaller near resonant frequencies increases.
compared to that far from resonance. On the one hand, under Fig. 14(c) and (d) indicates that when the mass of the dam-
the conditions of quite small spring preload, the damper’s per is increased, the range of the optimum centrifugal force is
effects of additional stiffness and damping on the blade are broadened. The centrifugal force of the damper is determined
not significant. The system under this circumstance is close by its mass and the rotating speed, among which the rotating
to one linear system without UPD. When it comes to the con- speed of the aero-engine is generally determined. In actual
ditions of fairly large spring preload, the contact status practice, we prefer to adjust the damper mass to make the cen-
between the blade and the platform is maintained as stuck trifugal force in operating state as close as possible to the opti-
state during vibration. Thus, the UPDs act as an elastic con- mal centrifugal force, but this is hard to realize. In this case,
nection between adjacent blades and the system turns to be the mass of the damper can be increased appropriately to
close to a linear system again. Therefore, the non-constant ensure that the damper has a considerable damping effect over
excitation force has little impact on the upper and lower limits a wider range of centrifugal force.
of the system resonant frequency in Fig. 13(a). On the other The experimental results show that for the 1# and 2# dam-
hand, as the magnitude of the excitation force becomes smaller pers, the vibration response characteristics of the blade with
near resonant frequencies compared to the cases of constant dampers of different mass are similar to the above.
excitation force, from Fig. 13(b), when a large spring preload
is applied, the resonant amplitude under unit force obtained 4.4. Influence of effective contact area
from the experiment would be larger than that of constant
excitation force. Thus, the non-constant excitation force leads The contact pressure distribution of the 1#, 5#, and 6# dam-
to a conservative evaluation on the damping effect of UPD. pers measured by the pressure sensitive paper at the centrifugal
When it comes to the condition of a relatively slight spring pre- force of 200 N is shown in Fig. 15. When the contact surface of
load, the conclusion, however, is opposite. Therefore, the non- the damper is flat (as 1# damper), the contact surface between
constant excitation force causes the deviation in the evaluation the platform and the damper fits well, so the contact pressure
of the damping effect during tests. distribution is uniform and there is no obvious contact pres-
sure concentration area, and thus the effective contact area
4.3. Influence of damper mass
Fig. 16 First-order resonance characteristics of blade with dampers of different effective contact areas.
Under the same conditions, the smaller the mass of the as Fig. 19, and the experimental results are shown in Fig. 13,
damper is, the easier it is to move with the platform, the where the amplitudes of the excitation force (Fe) are sorted
greater the equivalent stiffness of the friction force is; as Fe5 > Fe4 > Fe3 > Fe2 > Fe1.
the larger the friction coefficient of the contact surface is, the The numerical results are basically coherent with the
greater the equivalent stiffness of the friction force is. It can experiment. As the amplitude of the excitation force
be seen from Fig. 18(a) that under the combined effect of the
damper mass and the friction coefficient, the resonant fre-
quency of the blade with the aluminum damper is larger, which
is more obvious in the range of small centrifugal force.
Under the same conditions, a smaller damper mass is not
conducive to the relative movement between the damper and
the platform, nor the friction energy dissipation; a greater fric-
tion coefficient of the contact surface has benefits to the fric-
tion damping in the microslip region. It can be seen from
Fig. 18(b) that under the condition of small centrifugal force,
the resonant response of the blade with the steel damper is
smaller, and at this time the relative displacement between
the steel damper which has a larger mass and the platform is
larger; under the condition of large centrifugal force, the reso-
nant response of the blade with the aluminum damper is smal-
ler, and at this time the friction energy dissipation in the
microslip region of the aluminum damper which has a larger
friction coefficient is larger.
From the above analysis, it is found that when multiple
parameters of the damper change simultaneously, the damping
effect of the damper is difficult to quantitatively evaluate under
the combined effect of multiple parameters. Therefore, it is
necessary to develop a numerical simulation method to predict
the nonlinear dynamic response of blades with multi scattered
dry friction contacts, which is of great significance for the
design and optimization of the UPD.
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