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Fuel 164 (2016) 329–338

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Fuel
journal homepage: www.elsevier.com/locate/fuel

Biokerosene and green diesel from macauba oils via catalytic


deoxygenation over Pd/C
Larissa Noemí Silva, Isabel C.P. Fortes, Fabiana P. de Sousa, Vânya M.D. Pasa ⇑
Chemistry Department, Universidade Federal de Minas Gerais, Av. Antônio Carlos 6627, CEP: 31270-901 Belo Horizonte, MG, Brazil

h i g h l i g h t s g r a p h i c a l a b s t r a c t

 Macauba Pulp and kernel oils were


deoxygenated to produce drop in
biofuels on Pd/C.
 FTIR was used as an efficient assay to
Crude almond Crude pulp
quantify the synthesized macauba oil macauba oil
biohydrocarbons.
 Higher hydrocarbon percentages Hydrolysis
were obtained with the previously
hydrolysed oils. Catalyst
Deoxygenaon Pd/C
 Higher H2 pressure favored
deoxygenation of pulp oil but not Centrifugaon
kernel derivatives.
 The produced hydrocarbons can be
used for green diesel or biojet fuel Biogasoline Biojet fuel Green diesel
formulation.

a r t i c l e i n f o a b s t r a c t

Article history: Macauba is a palm tree with good oil productivity (6.2 ton/ha), is native to Central and South America and
Received 8 July 2015 is not exploited for food purposes. Its oils have been noted as an important alternative for the production
Received in revised form 26 September of biofuels, especially for aviation. This study investigated deoxygenation catalysed by 5% w/w of palla-
2015
dium on charcoal (Pd/C) reduced in situ using crude and previously hydrolysed macauba pulp and almond
Accepted 29 September 2015
Available online 9 October 2015
oils with different compositions and acidity values. The effect of the fatty composition and nature of the
feedstock, reaction pressure, atmosphere, presence of stirring and use of the Pd/C catalyst were studied.
The results indicated high selectivity, with a predominance of saturated linear hydrocarbons that corre-
Keywords:
Deoxygenation
spond to green diesel, followed by biojet fuel hydrocarbons. Oxygen removal was favoured for free fatty
Macauba oil acids with long carbon chains, for which decarbonylation and/or decarboxylation predominates. The
Biohydrocarbons highest content of hydrocarbons (85% w/w) was obtained in the reaction of hydrolysed macauba almond
Biofuel oil at 10 bar of H2, 300 °C, 5 h of reaction and stirring at 700 rpm. This green product has potential appli-
Pd/C cations as a drop-in substitute for fossil fuels.
Ó 2015 Elsevier Ltd. All rights reserved.

1. Introduction portation sector, which is the second-fastest-growing sector in


terms of energy consumption [1], has stood out with its intense
The increase in global energy demand has drawn the attention increase in emissions between 1990 and 2011, especially in the
of companies, researchers and politicians to the search for road (52% increase in the period), sea and air (a total increase of
alternative energy sources to replace petroleum because of the lat- 80%) transportation sectors [2]. Large investments are being
ter’s scarcity, price instability and pollutant emission. The trans- applied to obtain biofuels from plant oils. Because of the high
productivity in terms of oil per hectare planted, palm trees are con-
⇑ Corresponding author. Tel.: +55 31 34097577; fax: +55 31 34096650. sidered to be the most promising and viable feedstock for this
E-mail address: vanya@ufmg.br (V.M.D. Pasa). sector [3].

http://dx.doi.org/10.1016/j.fuel.2015.09.081
0016-2361/Ó 2015 Elsevier Ltd. All rights reserved.
330 L.N. Silva et al. / Fuel 164 (2016) 329–338

Biodiesel and bioethanol are already well-established commer- food crops, and its planting has the potential to recover these lands
cial biofuels. However, because of their oxygenated structure, [23]. The macauba palm can be intercropped with livestock pasture
which is different from that of petroleum (which is basically and other plant species, thereby making its large-scale production
formed by hydrocarbons), engine adaptations are necessary or more sustainable, as required by the bioenergy sector. Oils from
the use of these fuels has been restricted to small proportions this palm tree are little studied or explored in the literature, and
blended with petroleum derivatives. In the case of biojet fuels no studies regarding their oils deoxygenation for the production
(BioJF), only hydrocarbon-based synthetic fuels will be accepted of green diesel and other drop-in biofuels were found in a litera-
by the market because such fuels guarantee high heats of combus- ture review. The objective of this study is to investigate the cat-
tion and compatibility with turbines and polymeric conexions and alytic activity of palladium on charcoal (Pd/C) under different
already-existing distribution systems. Additionally, the specifica- conditions for deoxygenation of macauba pulp and almond oils
tions for jet fuel in terms of cold performance are extremely rigid: to obtain drop-in biofuels with potential applications for partial
a maximum freezing point of 47 °C has been established [4,5] substitution of diesel and jet fuel.
because of the extreme conditions under which jet fuel is used.
Thus, the presence of oxygenated compounds in the composition
of this fuel can make its product specification impracticable, espe- 2. Materials and methods
cially for mixtures with high proportions of biofuel. To date, the
content of biohydrocarbons used has been limited to a maximum 2.1. Materials
of 50% v/v, regardless of whether they are produced by the
Fisher–Tropsch (FT) route or triglycerides deoxygenation (HEFA). The crude macauba pulp and almond oils, that were used as
However, by fermentation of sugars, a maximum of 10% v/v of bio- feedstock in this study were obtained from the Vegetal Extrac-
hydrocarbons (SIP) are permitted [6,7]. tivism Cooperative of Monte Claros, Minas Gerais, Brazil and were
Hydrocarbon-based fuels, i.e., those with similar compositions named CPO (crude pulp oil)and CAO (crude almond oil), respec-
to that of petroleum, are considered drop-in fuels because they tively. Fatty acids derived from these oils were also used. They
have the advantage of not requiring extra infrastructure for their were obtained by alkaline hydrolysis of the crude oils, which pro-
storage and distribution and can be used pure or in blends with duced PFA (pulp fatty acid) from the pulp and AFA (almond fatty
fossil derivatives at any ratio, with no alterations to engines and acid) from the macauba almond.
their feeding circuits. Because of their easier inclusion in the The following reagents, which were analytical degree and did
market, hydrocarbon-based fuels have stimulated studies to not undergo any type of purification prior to their use, were used:
develop routes and catalysts for the conversion of fatty materials palladium supported on activated charcoal, Pd/C (Sigma–AldrichÒ,
into hydrocarbons. The main deoxygenation routes include dehy- 5% by weight); dodecane (Sigma–AldrichÒ, min. 99%); Linde hydro-
dration, which eliminates H2O molecules and forms hydrocarbons gen, helium, and nitrogen gases (min. 99.999%); N-methyl-N-
with the same number of carbon atoms as the original fatty (trimethylsilyl) trifluoroacetamide (Fluka, min. 98.5%); deuterated
acid - Reaction (1); decarboxylation, which eliminates CO2 - Reac- chloroform (D, 99.8% + 1% v/v TMS + Silver foil–Cambridge Isotope
tion (2); and decarbonylation, which eliminates CO - Reaction (3). Laboratories, Inc.); potassium biphthalate (Vetec, min. 99.5%);
During decarboxylation and decarbonylation, the hydrocarbons ethyl ether (Vetec, min. 99.0%); hydrochloric acid (Vetec, min.
that are formed have one less carbon atom than the precursor fatty 37%); sodium chloride (Cinética, min. 99%); potassium hydroxide
acid [8]. (Vetec, min. 97%); and ethyl acetate (Reagen Quimibrás Indústrias
Químicas S.A).
R-COOH þ 3 H2 ! RCH3 þ 2 H2 O ð1Þ To create the analytical curves for quantification of the hydro-
carbon content by infrared spectroscopy, a commercial diesel oil
R-COOH ! RH þ CO2 ð2Þ sample with 10 ppm of sulphur (S10) free of biodiesel that was
provided by Petrobras S/A was used.
R-COOH þ H2 ! RH þ CO þ H2 O ð3Þ
Studies have investigated many catalysts with the purpose of
2.2. Characterisation of the Pd/C catalyst
obtaining high conversions of oils, monoesters and/or free fatty
acids to hydrocarbons, including NiMo/Y-Al2O3 [8], Ni/SiO2Al2O3
The 5% Pd/C catalyst was characterised by performing X-ray
[9], Al2O3 impregnated with H3PO4 and without H3PO4 [10], Nb2O5
diffraction on Pd/C powder. The analyses were carried out with a
and NbOPO4 [11]. Palladium and platinum-based catalysts have
Shimadzu XRD-6000 X-ray diffractometer using a graphite crystal
been widely used [12–17] and generally yield satisfactory
as a monochromator to select the Cu Ka1 radiation with wave-
conversions. However, the tests have frequently been performed
length of 1.5406 Å and rate of 0.02° s1. The identification of the
with model compounds. Consequently, the results may differ from
peaks was performed by comparing the diffractogram obtained
those obtained with natural feedstocks [18–20], which have higher
from the database of the Crystallographica Search-Match version
complexity but would be used in actual industrial applications.
2.1.1.1 software package with published records.
Among the feedstocks, palm trees have high productivity and have
The surface area of the Pd/C catalyst was measured by the BET
been suggested for use in biofuel production. Palm trees that are
method (Brunauer, Emmett and Teller) and the pore diameter was
not used for food production, such as the macauba [21], which is
calculated by the BJH method (Barret, Joynerand Halenda). For this
the focus of the present study, are especially promising.
purpose the isotherm of N2 adsorption/desorption was obtained
Macauba is a native palm tree of tropical forest and savannahs
using a Autosorb iQ2 Quantachrome equipment. The sample was
that is present in tropical America from the south of Mexico to
heated at 200 °C for 5 h and N2 was used as adsorbate.
Argentina [22]. It stands out among the palm trees because of its
high resistance [23], its high oil production (approximately
6.2 ton of oil/ha) and the fact that the whole plant can be used, 2.3. Characterisation of the crude macauba oils
such as for the production of charcoal, animal nutritional flours,
bioresins and biofuels [24]. Additionally, there is no food market Crude macauba pulp and almond oils were used in the reactions
established for macauba oils. Moreover, the palm can be planted with Pd/C studied here. Characterisations of the fatty composition
in degraded pastures, i.e., lands that do not have potential use for and physico-chemical parameters were performed according to the
L.N. Silva et al. / Fuel 164 (2016) 329–338 331

procedure below, with the purpose of better understanding the product was washed and the pH of the wash water was monitored.
characteristics and potential of this material. The organic phase, which was composed of a mixture of free fatty
acids, was centrifuged for separation and subsequent removal of
2.3.1. Fatty acid profile the excess water. This product was named PFA (pulp fatty acid)
The analyses were conducted using a gas chromatographer with or AFA (almond fatty acid), depending on the feedstock used.
a flame ionisation detector (GC-FID). For injection of the samples,
hydrolysis was performed, followed by methylation of the oils. 2.5. Characterisation of the hydrolysed macauba oils
For this purpose, approximately 10 mg of oil was dissolved in
100 lL of 95% ethanol/5% 1 mol/L potassium hydroxide solution To better evaluate their properties, some parameters of the
in a cryogenic tube. The sample was mixed on vortex for 10 s. Next, hydrolysed oils were determined. The water content and kinematic
it was heated for 60 min at 90 °C in a thermostatic bath [adapted viscosity were determined as previously described for the crude
from 25]. After cooling, 400 lL of 20% hydrochloric acid and oils.
600 lL of ethyl acetate were added. After centrifuging for 10 s
and resting for 5 min, a 300 lL aliquot of the organic phase was 2.6. Catalytic deoxygenation reactions with Pd/C
removed, placed in a cryogenic tubeand dried by evaporation, thus
obtaining the free fatty acids [adapted from 26]. The free fatty acids The batch reactions were performed in a Parr 4348 reactor with
were methylated with 100 lL of BF3/14% methanol and heated for a capacity of 100 mL. First, 2.9 g of dodecane were added to 0.5 g of
10 min in a water bath at 80 °C. Next, they were diluted with the Pd/C catalyst to protect it, and the reduction of the metal was
400 lL of methanol and analysed in the GC-2010 Shimadzu GC- promoted in a pressurised system with 5 bar of H2 at 200 °C for 2 h.
FID. A 60 m  0.25 mm SP2340 column with a film thickness of Then, the system was cooled and depressurised. Next, 10 mL of the
0.20 lm was used. The selected temperature gradient was main- fatty feedstock was added to the reactor, and the system was pres-
taining 140 °C for 5 min, heating at 4 °C/min to 240 °C, and remain- surised with H2 or N2 at different pressures (10 or 19 bar). The
ing at this temperature for 9 min. The temperatures of the injector reaction proceeded for 5 h at 300 °C with and without stirring
and detector were 260 °C and 300 °C, respectively. Helium was (700 rpm). The deoxygenation products were coded, as described
used as the carrier gas, with a linear velocity of 78 cm/s. The vol- in Table 1.
ume of injection was 1 lL, and the split was 1/50. The identifica- One of the reactions with PFA was reproduced in the absence of
tion of the peaks was performed by comparison with the the catalyst to evaluate the effect of its presence on the reactions.
SUPELCO37 methylated fatty acid standards. The reaction without catalyst occurred for 5 h under the following
conditions: 10 bar of H2, 300 °C and no stirring. The reaction pro-
2.3.2. Acidity value duct was named Blank-PFA.
The acidity value of the macauba pulp and almond oils were
determined via acid-base volumetric titration using a 0.1 mol/L 2.7. Quantification and characterisation of the products
NaOH aqueous solution standardised with a potassium biphthalate
solution and using a 1% w/v phenolphthalein ethanol solution as To determine the percentage of feedstock converted into hydro-
indicator. Approximately 2 g of sample were weighed and solu- carbons under the different synthesis conditions, Fourier transform
bilised in a 2:1 ethyl ether:ethanol mixture (v/v) [27]. The result mid-infrared spectroscopy (FTIR) was performed based on the
was calculated and is expressed in mg KOH/g. European standard method EN 14078. To plot the analytical curves,
mixtures were prepared with 50-95% diesel oil (hydrocarbons) by
2.3.3. Water content mass with the respective feedstock in increments of approximately
The water contents of the macauba oils were determined using 5%. The readings were performed in an ARIS-ZONE ABB
an 831 KF METROHM coulometer for coulometric titration accord- Bomem_MB Series spectrometer with diamond cell ata resolution
ing to ASTM-D6304. of 4 cm1 with 16 scans and a background was made with the die-
sel oil used in the mixtures. The reduction of the bands corre-
2.3.4. Kinematic viscosity sponding to the C@O stretching of carboxylic acid carbonyls
The kinematic viscosity (kinem. visc.) was measured in a Pre- (1710–1715 cm1) and/or esters (1740–1745 cm1) present in
citech Ostwald viscometer and Thermo Haake-Phoenix silicone the starting material was monitored. To verify the reliability of
thermal bath at 40 °C, according to ASTM D445. the curves, validation samples, whose hydrocarbon percentages
All tests were performed in triplicate. were known, were analysed, and the deviation between the real
and calculated value was determined based on the equation of
2.4. Pre-treatment of oils by alkaline homogeneous hydrolysis the curve. Hydrogen nuclear magnetic resonance (1H NMR) spec-
troscopy analyses were also used as an auxiliary qualitative
Some deoxygenation reactions were performed with the mix- method to monitor the reduction of carbonyl by decreasing the
ture of free fatty acids derived from the macauba pulp and almond intensity of the signal associated with the alpha-carbonyl H (at
oils, with the purpose of evaluating the effect of the feedstock form approx. 2.30 ppm).
on the yields and compositions of the reaction products. For this Other parameters of the 1H NMR spectra were also evaluated to
purpose, hydrolysis of the crude oils was performed, using basic determine the sample characteristics. For these analyses, a Bruker
homogeneous catalysis, yielding mixtures of free fatty acids. AVANCE DPX 200 spectrophotometer with the TOPSPIN1.3TM –
The reactions were performed for 30 min using 1.67 mol L1 of update level 10 software package was used. The chemical displace-
KOH ethanolic solution at a ratio of 1:5 w/v of crude oil in relation ments were recorded in parts per million (ppm) using tetramethyl-
to the solution, ethanol reflux temperature and mechanical stirring silane as the internal reference standard. The spectra were
at 200 rpm. The resulting product was heated under vacuum to obtained at 23 °C using a spectral width of 4.14 kHz with 16 acqui-
approximately 60–70 °C until complete evaporation of the ethanol. sitions and digitalisation of the free induction decay of 32 k. The
The fatty product of the evaporation process was then cooled at processing involved the Fourier transform with a band widening
room temperature and acidified with H2SO4 in the form of an aque- of 0.3 Hz with 32 k points, interactive phase adjustment and auto-
ous solution with a volume ratio of approximately 1:1. The mixture matic baseline adjustment. The integrals were corrected in terms
was vigorously stirred to favour formation of free fatty acids. This of the inclination (slope) and horizontal displacement (bias). The
332 L.N. Silva et al. / Fuel 164 (2016) 329–338

Table 1
Coding of the products of the deoxygenation reaction catalysed by Pd/C and performed at 300 °C for 5 h.

Catalyst Sample code Started material Pressure and atmosphere Stirring (rpm)
5% w/w Pd/C CPO-10H,mix Crude pulp oil (CPO) 10 bar, H2 700
CPO-19H,mix 19 bar, H2
CAO-10H,mix Crude almond oil (CAO) 10 bar, H2
CAO-19H,mix 19 bar, H2
PFA-10H,mix Pulp fatty acid (PFA) 10 bar, H2
PFA-19H,mix 19 bar, H2
PFA-10H,no mix 10 bar, H2 No
PFA-19H,no mix 19 bar, H2
AFA-10H,mix Almond fatty acid (AFA) 10 bar, H2 700
AFA-19H,mix 19 bar, H2
AFA-10 N,mix 10 bar, N2
No catalyst Blank-PFA Pulp fatty acid (PFA) 10 bar, H2 No

spectra were edited with the ACD/NMR Processor Academic Edi- 3. Results and discussion
tion: Processor Window software package.
3.1. Characterisations of the Pd/C catalyst
2.8. Determination of the compositions of the products
The X-ray diffractogram of the Pd/C catalyst without any previ-
The species present in the reaction products (except the gas ous treatment is shown in Fig. 1. A wide peak centred at 2h = 23°
products) were investigated by gas chromatography coupled with that is associated with the carbon phase was observed; this feature
mass spectrometry (GC–MS) operated in the electronic impact ion- indicates an amorphous carbonaceous material. Characteristic pal-
isation mode. The analyses were performed with previous silyla- ladium peaks were observed at 2h = 40°, 47.5° and 68°, along with
tion by adding 100 lL of N-methyl-N-(trimethylsilyl) trifluoroac graphite carbon signals [29–32].
etamide to 10 ± 1 mg of sample. The mixture was left to rest for The low intensity of the signals corresponding to palladium
30 min at room temperature or under heating (in the case of solid allows the inference that they occurred in particles of small size
samples, at room temperature) and then diluted with 600 lL of that were highly dispersed in the support [33], characteristics that
dichloromethane. The analyses were performed in a Shimadzu favour the activity of a heterogeneous catalyst.
QP5050 GC–MS with a 100 m  0.25 mm Pona 100 column. The The isotherm of N2 adsorption/desorption obtained for the Pd/C
temperature gradient used was as follows: a constant temperature catalyst is shown in Fig. 2. Pronounced presence of micropores was
of 50 °C for 10 min, heating at 2.5 °C/min to 185 °C, heating at the observed, considering the large volume of adsorbed gas at low
rate of 5 °C/min to 250 °C, and remaining at this temperature for pressures. This observation is supported by the high surface area
20 min. The injector and detector temperatures were 280 °C and of the material (1068 m2/g). This result is consistent with literature
260 °C, respectively. Helium was used as carrier gas, with a linear data. Mäki-Arvela et al. [15] obtained surface areas between 715
velocity of 17.7 cm/s. The injection volume was 1 lL, and the split and 1126 m2/g for 5% w/w Pd/C catalyst, while Snåre et al. [16]
was 1/50. The identification of the peaks was performed using the published a value of 936 m2/g. Additionally, the presence of hys-
GCMS Solution software package by comparing the spectrum teresis in the isothermal indicates the presence of mesopores.
obtained with a database of different libraries. Using calculations from BJH method, it was found mesopores with
Based on the results obtained, the percentages of hydrocarbons diameter of, predominantly, about 36–40 Å.
in the fractions that correspond to automotive gasoline (hydrocar-
bons from C5 to C10), jet fuel (hydrocarbons from C9 to C15) and 3.2. Characterisation of the crude macauba oils
diesel fuel (hydrocarbons from C10 to C25) were calculated accord-
ing to the intervals described by Do Brasil et al. [28]. For a more The fatty profiles of the macauba pulp and almond oils were
efficient comparison of percentage products, the total hydrocar- analysed by GC-FID through hydrolysis followed by methylation.
bons content was standardised. Similarly, the contents of each The results are presented in Table 2. They indicate the predomi-
hydrocarbons formed in the product were calculated. The data nance of fatty acids of unsaturated carbon chains in the pulp oil,
analysis performed with the GC–MS results was only performed especially oleic acid, and saturated short-chain fatty acids, such
for the products whose hydrocarbon content obtained by this tech- as lauric acid, in the almond oil. These results are in agreement
nique, which was determined as a function of the percentage area with data that were previously reported in the literature
of the peaks, was greater than 65% or, in cases in which it was less [24,34,35].
than 65%, if the content of hydrocarbons obtained by FTIR agreed Table 3 presents other characteristics of the crude oils used in
with the result of the GC–MS technique, with a maximum differ- this study. The results are presented with 95% reliability.
ence of 10%. The higher acidity value of pulp oil is caused by its higher con-
tent of free fatty acids, which can be explained by its higher degree
2.9. Performance at low temperature of unsaturation. These parameters are explained by the greater
exposure of the mesocarp to air, humidity, and soil fungi and bac-
To evaluate the cold behaviour of the biofuel with the highest teria, because the fruit is collected after it falls, which favours oxi-
content of liquid hydrocarbons and its blends with jet fuel, differ- dation and generation of carboxylic acids in the pulp oil. Although
ential scanning calorimetry (DSC) analyses were performed using a it is more saturated, the almond oil has shorter carbon chains and
DSC TA Instruments model Q20 calorimeter. The sample was sta- lower acidity, thereby resulting in a slightly lower viscosity than
bilised at 25 °C and then cooled at the rate of 5 °C/min to 75 °C. that of pulp oil (because of the smaller number of van der Waals
Then, 5 to 10 mg of the sample was used in a hermetically closed interactions between chains) and fewer hydrogen bonds,
aluminium pan with an N2 flow, at rate of 50 mL/min. respectively.
L.N. Silva et al. / Fuel 164 (2016) 329–338 333

Table 2
Fatty profiles of macauba pulp and almond oils.

Fatty acid Abbreviation CPO (%) CAO (%)


Caprylic acid C8:0 5.29
Capric acid C10:0 3.67
Lauric acid C12:0 0.59 41.85
Myristic acid C14:0 0.28 10.24
Pentadecylic acid C15:0 0.14
Palmitic acid C16:0 18.78 9.36
Palmitoleic acid C16:1 3.2
Stearic acid C18:0 2.62 3.34
Trans-oleic acid C18:1 trans 2.36 1.54
Cis-oleic acid C18:1 cis 53.46 21.29
Trans-linoleic acid C18:2 trans 0.09
Cis-linoleic acid C18:2 cis 15.98 3.41
Arachidic acid C20:0 0.11
Gadoleic acid C20:1 1.18
11,14-Eicosadienoic acid C20:2 1.22
Short-Chain Saturated (6 C16:0) 19.79 70.41
Long-Chain Saturated (> C16:0) 2.73 3.34
Fig. 1. X-ray diffractogram of commercial 5% Pd/C catalyst.
Unsaturateda 77.49 26.24
a
Fatty acids with carbon chains longer than or equal to C16:1.

The deviations in relation to the real hydrocarbon (diesel oil)


value in the verification samples were always less than 1% by
weight, thus indicating that the results obtained using the method-
ology developed in this study are very suitable and efficient for cal-
culating the hydrocarbon content generated in the deoxygenation
reactions.

3.5. Catalytic deoxygenation reactions

3.5.1. Quantification of deoxygenation products


Using the calibration curves for each feedstock obtained by FTIR,
the percentages of formed hydrocarbons were determined (Fig. 3).
Fig. 3 indicates that the use of Pd/C as a catalyst allowed forma-
tion of hydrocarbons from AFA at 10 and 19 bar of H2, with better
performance than that of other feedstocks. This process is espe-
cially interesting for obtaining liquid hydrocarbons under milder
pressure conditions (10 bar), for which the conversion efficiency
Fig. 2. N2 adsorption/desorption isotherms and specific area calculated by BET
method for commercial 5% w/w Pd/C catalyst. was very high (85% w/w).
The better results obtained with AFA may have been influenced
by the lower content of unsaturated components in almond oil
3.3. Characterisation of the hydrolysed macauba oils because unsaturated species tend to deactivate and/or decrease
the activity of the catalyst [13,15,17]. The greater formation of
The characterisation of the macauba pulp and almond oils hydrocarbons from predominantly saturated feedstocks (CAO and
hydrolysed in the laboratory, PFA and AFA, was performed. The AFA), using a lower concentration of H2 in the medium, is in accor-
results are presented in Table 3 and are expressed with 95% dance with the conclusions of Immer et al. [36], who used stearic
reliability. acid as the starting material. It is also in accordance with the
Similarly to the macauba crude oil, although it is more satu- results of Kubičková et al. [14], who used stearic acid, ethyl stea-
rated, AFA has shorter carbon chains, thus causing its viscosity to rate and tristearin and observed that higher partial pressures of
be lower than that of PFA because of the smaller number of van H2 inhibited decarboxylation.
der Walls interactions between chains. In the case of the feedstock derived from the macauba pulp, PFA
and CPO, which are characterised by a composition rich in unsatu-
3.4. Analytical curves for hydrocarbon quantification rated carbon chains, similar conversion efficiencies were obtained
at 10 bar (18% and 23%, respectively). Higher hydrocarbon percent-
The equations of the analytical curves obtained by FTIR for each ages were achieved with the use of a higher pressure for both feed-
feedstock and their respective linear correlation coefficients (R2), stocks, especially in the case of PFA, for which the conversion
along with the results for the verification samples, are presented efficiency doubled with the increase in pressure. These results sug-
in the Supplementary Material. Note that plotting two analytical gest that the deoxygenation kinetics of unsaturated feedstocks is
curves was only necessary for the CPO because of the occurrence favoured by higher pressures, this result is consistent with that
of two carbonyl signals from the feedstock, one from the oil of Mäki-Arvela et al. [15]. These authors demonstrated that in reac-
(approx. 1745 cm1) and the other from the free fatty acids tions with ethyl stearate at 320 °C and 17 bar, higher H2 content in
(approx. 1710 cm1), that were present in high concentration in the atmosphere favoured increased conversion to hydrocarbons.
the matrix (acidity value approx. 76 mg KOH/g or 38% w/w in oleic A comparison of the same fatty acid profile (PFA versus CPO and
acid). AFA versus CAO) demonstrated that the previous hydrolysis of oils
334 L.N. Silva et al. / Fuel 164 (2016) 329–338

Table 3
Characterisation of crude and hydrolyzed macauba pulp and almond oils.

Parameter Method/Reference CPO CAO PFA AFA


Acidity value (mg KOH/g) Acid-base titration 75.65 ± 2.71 3.95 ± 0.03 NA NA
Water content (mg/kg) ASTM D6304 2284.2 ± 70.6 1051.7 ± 21.6 953.1 ± 69.0 4827.8 ± 222.5
Kinem. Visc. at 40 °C (mm2 s1) ASTM-D445 32.9 ± 1.2 29.6 ± 1.5 18.6 ± 4.7 10.9 ± 0.5

NA: not applicable.

relevant signals were identified for both cases. The percentages


of conversion to hydrocarbons were also determined in the FTIR
spectra. Fig. 4 shows the results for the crude oils and their prod-
ucts, and Fig. 5 shows the results for the hydrolysed oils and their
products.
It can be observed that in the case in which the feedstock was a
crude oil (Fig. 4), there was a reduction in the intensity of ester car-
bonyl (triglycerides), at approximately in 1745 cm1, and an
increase in the intensity of carboxylic acid carbonyl, at approxi-
mately 1712 cm1, thereby indicating that conversion of the oil
to free fatty acid occurred before the hydrocarbon formation step,
as previously reported [8,9]. Note the reduction or disappearance
of the bands associated with the hydroxyl group at approximately
930 and 1410 cm1 (Fig. 5), which indicates its consumption and
the consequent formation of hydrocarbons. Another important
point is the hydrogenation of carbon chains, which was indicated
Fig. 3. Percentage of hydrocarbons formed after the macauba crude oils (CPO and
by the disappearance of the signal that corresponds to alkenes
CAO) and macauba free fatty acids (AFA and PFA) deoxygenation reaction catalysed
with Pd/C under different synthesis conditions.
(3010 cm1) in the crude pulp oil derivatives (Fig. 4a) and con-
firmed by the 1H NMR results (see allyl H and bis-allylic H peaks
in Fig. 4b). This conversion was expected, considering the known
catalytic activity of palladium for hydrogenation, and it can be con-
to fatty acids generally facilitated the formation of hydrocarbons in sidered partially positive for biofuels in terms of oxidative stability.
reactions catalysed by Pd/C. This effect may be associated with the However, in terms of cold performance, long saturated carbon
presence of interfering compounds in the crude matrix, such as b- chains can be damaging because they have high solidification
carotene, vitamins, and others [37], that block the catalytic site and temperatures.
thus the access of reagents. It may also be associated with elimina- Fig. 5a presents a comparison of the FTIR spectra of AFA and its
tion of the conversion of triglyceride to mono-chains (free fatty deoxygenation products with Pd/C under different atmospheres
acids or monoesters), which tends to occur before deoxygenation while keeping the other reaction conditions constant. The spectra
[9]. Additionally, it is necessary to consider that smaller chains confirmed high consumption of fatty acids (bands associated with
have lower viscosity and higher diffusivity, thus favouring the hydroxyl at 930 and 1410 cm1 and carbonyl at 1715 cm1) when
access of reagents to the catalytic sites. an H2 atmosphere was used and worse conversion in an N2
Fig. 3 also evidences the importance of the catalyst for the occur- atmosphere.
rence of the deoxygenation reaction under the proposed conditions, Fig. 5c shows a comparison of the PFA products at 10 bar of H2
because in its absence (Blank-PFA), the dodecane, which was added in the presence and absence of the catalyst. There was a reduction
to the system before the synthesis, was practically the only hydro- in the fatty acid content only in the catalysed reaction. However,
carbon that was present in the analysed product. The total or almost two characteristics of the Blank-PFA spectra stand out: (1) the dis-
total absence of hydrocarbons formed in the non-catalysed reaction appearance of the alkene signal, near 3010 cm1, which indicated
is consistent with the result obtained by Snåre et al. [33] after 6 h of that the synthesis conditions were capable of removing unsatura-
reaction of stearic acid at 300 °C and 6 bar of helium. tions, even without the hydrogenating activity of palladium. (2)
An evaluation of the influence of the reaction atmosphere indi- The appearance of the signal at 970 cm1 that corresponds to
cated higher activity of the Pd/C catalyst in H2 atmosphere (85% trans-configuration double bonds, which indicated the occurrence
conversion) compared with the N2 atmosphere (45% conversion) of cis/trans isomerisation in the feedstock, considering the small
under the same synthesis conditions. This difference can be attrib- amounts of such species in natural products, and the absence of
uted to the higher activity of the catalyst in its reduced metal form, the signal at 970 cm1 in the PFA spectrum.
which is favoured in the presence of H2. Thus, with liberation of In the case of the 1H NMR spectra, significant reductions in the
oxygenated species during the reaction, especially CO2, the metal a- and b-carbonyl hydrogen signals compared with the starting
tends to remain in the form of Pd2+, which is inactive, thus explain- material (2.3 ppm and 1.6 ppm, respectively) were observed in
ing the result. Additionally, as suggested by Mäki-Arvela et al. [15] all cases (Figs. 4 and 5), thereby corroborating the infrared spec-
and Immer et al. [36], H2 also has the ability to promote desorption troscopy results and confirming the removal of carbonyl. Note also
of organic contaminants at the active surface of the catalyst, the disappearance of the H-allylic signal at 2.0 ppm in all reactions
thereby conserving its activity for longer in reactions with the in the presence of the Pd/C catalyst, which corroborates the cata-
H2-rich atmosphere. lyst’s hydrogenating activity. In the absence of this species, the
intensity of the signal was reduced, but it did not disappear,
3.5.2. Spectroscopic characterisation of deoxygenation products thereby indicating that the hydrogenation was due to the reaction
The FTIR and 1H NMR spectra of the deoxygenation products conditions along with the action of palladium. In the products
and their respective feedstocks were analysed, and the most derived from the macauba pulp, in which there were significant
L.N. Silva et al. / Fuel 164 (2016) 329–338 335

Fig. 4. (a) FTIR spectra of CPO and its products, (b) 1H NMR (200 MHz; in CDCl3) spectra of CPO and its products, (c) FTIR spectra of CAO and its products, and (d) 1H NMR
(200 MHz; in CDCl3) spectra of CAO and its products.

amounts of fatty acids with two unsaturations, the signal that cor- observed. Biogasoline was the least-favoured product under the
responded to bis-allylic hydrogen (2.7 ppm) in the feedstock also synthesis conditions tested with 5% Pd/C as the catalyst. However,
disappeared, thereby indicating the saturation of the compounds there were significant contents of BioJF and green diesel. With the
in the reactions both with and without the catalyst. exception of CPO-19H,mix, all of the products analysed can be used
in their totality or near-totality to obtain alternative diesel oil,
3.5.3. Product composition always with percentages of BioJF greater than 50%, reaching a max-
The composition of samples whose hydrocarbon contents, imum in the CAO-10H,mix product. In the case of CPO-19H,mix,
determined by GC–MS, were greater than 65% were analysed in almost all of the hydrocarbons formed correspond to kerosene,
detail. Additionally, when the content was less than 65% but it is thereby indicating that a highly oxidised oil of low aggregated
in agreement with the result obtained by FTIR (a difference of less value exposed to pressures of approximately 19 bar of H2 in the
than 10% between the two techniques), the composition of the presence of a catalyst can be used to obtain BioJF components.
sample was also studied. In these cases, the hydrocarbon percent- Note that once again, the presence/absence of stirring during the
age of the products was normalised, and the percentage of hydro- reaction with PFA did not affect the hydrocarbon fractions
carbons that can be used for production of automotive biogasoline, obtained. The BioJF fraction must likely still be subjected toan iso-
biojet fuel (BioJF) and green diesel were compared. The results are merisation step because that the product obtained in the present
shown in Fig. 6. For the biogasoline fraction, the hydrocarbon inter- study is linear and saturated and therefore should have inadequate
val between C5 and C10 was considered. For BioJF, the fraction cold properties.
between C9 and C15 was used. For green diesel, the fraction from Table 4 presents the contents of the main hydrocarbons of each
C10 to C25 was took into account [28], as previously mentioned. of the samples analysed. In all cases, the hydrocarbons formed
Note that the sum of the fuel fraction percentage for each product were always linear and saturated; the latter characteristic is com-
is not 100% because of the occurrence of chains with the same patible with the hydrogenating activity of palladium and with the
number of carbons that can be presented in more than one kind need for a saturation step prior to deoxygenation, a fact that is
of biofuel. already known in the literature [15,17].
An occurrence of small or null percentages of hydrocarbons that The distribution of non-oxygenated products displayed in
correspond to automotive gasoline (i.e. lighter hydrocarbons) was Table 4 evidences the higher formation of hydrocarbons with
336 L.N. Silva et al. / Fuel 164 (2016) 329–338

Fig. 5. (a) FTIR spectra of AFA and its products, (b) 1H NMR (200 MHz; in CDCl3) spectra of AFA and its products, (c) FTIR spectra of PFA and its products and (d) 1H NMR
(200 MHz; in CDCl3) spectra of PFA and its products.

reactions of fatty materials catalysed by Pd/C is decarboxylation,


which involves elimination of CO2 and results in hydrocarbons
with one less carbon atom than the fatty acid of origin, i.e.,
hydrocarbons with odd numbers of carbons. Considering the fatty
composition of the feedstock used (Table 1), it could be inferred
that the main expected products for the pulp derivatives are
heptadecane (approx. 75% of the fatty acids with 18 carbons), fol-
lowed by pentadecane (approx. 22% of the fatty acids with 16
carbons). In the case of the almond oil, the predominance of
undecane (approx. 42% of the fatty acids with 12 carbons) is
expected, followed by heptadecane (approx. 30% of the fatty acids
with 18 carbons). The results presented in Table 4, except for the
percentages of dodecane, are in accordance with these numbers
for the pulp derivatives. In the case of the almond oil, however,
heptadecane and undecane predominate, with the content of
the former higher than the latter, in contrast with what was
Fig. 6. Hydrocarbon fractions for automotive biogasoline, BioJF and green diesel in expected. This result makes it possible to infer that the deoxy-
deoxygenation with Pd/C products. genation reaction occurred preferentially in species with longer
carbon chains, which disagrees with the results of Mäki-Arvela
et al. [15]. It is important to note that this explanation cannot
12 and 17 carbons. The predominance of dodecane, however, is be based on a difference in the unsaturation degree because
caused by the addition of this compound to the system before hydrogenation dominates deoxygenation [15,17,36]; thus,
the reaction; thus, it is not completely a reaction product. Based removal of oxygen always occurs when the carbon chains are
on the literature [16,38], the predominant route in deoxygenation already saturated.
L.N. Silva et al. / Fuel 164 (2016) 329–338 337

Table 4
Normalised percentage content of the main hydrocarbons obtained in the products of deoxygenation catalysed by Pd/C.

Sample code C11H24 C12H26 C15H32 C16H34 C17H36 C18H38 Other


CPO-10H,mix 0 65 0 0 35 0 0
CPO-19H,mix 0 95 1 0 4 0 0
CAO-10H,mix 1 99 0 0 0 0 0
CAO-19H,mix 15 27 5 0 47 0 7
PFA-19H,mix 0 58 6 0 36 0 0
PFA-10H,no mix 0 50 7 5 39 0 0
PFA-19H,no mix 0 59 5 0 35 0 0
AFA-10H,mix 20 32 6 0 29 1 11

3.6. Evaluation of the cold performance 4. Conclusions

The behaviour of the AFA-10H,mix synthesised biofuel was This study demonstrated that the Pd/C catalyst reduced in situ
evaluated at low temperatures, in its pure form and mixed with was efficient at promoting deoxygenation and hydrogenation of
commercial jet fuel with ratios ranging from 1% (B1) and 5% v/v macauba pulp and almond oils in the presence of hydrogen. In gen-
(B5), using thermal analysis (DSC). The results are presented in eral, higher hydrocarbon percentages were obtained with the pre-
Fig. 7. viously hydrolysed oils, especially almond oil under 10 bar of H2,
As demonstrated by Fig. 7, the chosen AFA product catalysed by for which the formation of heptadecane predominated, followed
Pd/C comprised various crystallisation fractions, which generated by undecane. This result indicated that deoxygenation occurred
different peaks throughout the analysis, with the first peak preferentially in fatty acids with longer carbon chains. It was
appeared at +13.8 °C, whereas the pure JF started crystallisation observed that deoxygenation occurred with the release of carbon
at 62.2 °C. None of the product fractions whose peaks were oxides, starting from triglycerides and free fatty acids, because
observed by DSC have freezing temperatures that are similar to hydrocarbons with odd numbers of carbon atoms predominated.
that of jet fuel, thereby indicating that even after refinement, the Higher H2 concentrations, i.e., higher pressures, favoured deoxy-
product would likely not be able to be used in its pure form. How- genation of pulp derivatives but not almond derivatives, thereby
ever, the blend of 5% of AFA-10H,mix with jet fuel changed the ini- indicating the significant effect of the feedstock on the final com-
tial solidification value to 46.8 °C, which is a very satisfactory position of the product. The hydrocarbons produced were satu-
result that can be improved by refining the product and using rated linear species, which improved the oxidative stability but
antifreezing agents. This result indicates the potential application raised the crystallisation temperatures of these products. However,
of this mix as a partial substitute for fossil fuels, especially in cases the study of the cold performance using DSC indicated promising
with less strict cold performance requirements, such as green die- results for the blends with 5% and especially 1% v/v of AFA-10H,
sel fuel. For the blend with 1% of AFA-10H,mix in jet fuel, the crys- mix in commercial jet fuel, whose solidification started at 47
tallisation temperature almost equalled that of fossil jet fuel, and 60 °C, respectively, even though the product did not undergo
thereby indicating the possible commercial use of this mixture at a refinement step and no antifreezing additives were added. Hence,
this proportion. The addition of the volumetric content of 1% of it is concluded that the macauba palm tree, which is native to
synthetic hydrocarbons to kerosene is a possibility that has already South America, has high potential as feedstock for industrial pro-
been considered by the airplane manufacturer Boeing [39] and duction of green diesel and biojet fuel.
would represent a savings of more than 3.0 billion litres of fossil
jet fuel per year, based on the worldwide consumption of this fuel Acknowledgements
in 2010 [40].
We acknowledge financial support from Agência Nacional do
Petróleo, Gás Natural e Biocombustíveis – ANP, the Financiadora
de Estudos e Projetos – FINEP and the Ministério da Ciência, Tec-
nologia e Inovação – MCTI through the Programa de Recursos
Humanos of ANP for the Oil and Gas Sector– PRH –ANP/MCTI).

Appendix A. Supplementary material

Supplementary data associated with this article can be found, in


the online version, at http://dx.doi.org/10.1016/j.fuel.2015.09.081.

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